Speed sensors for general applications:

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1 Speed Senss

2 speed senss The contact-free speed senss of the HSS series detect the movement of ferromagnetic structures, such as gear wheels, gear rims perfated discs, using the changes in magnetic flux. Speed senss f general applications: Electronic Speed Sens HSS 1 Electronic Speed Sens HSS 12 Electronic Speed Sens HSS 13 Electronic Speed Sens HSS 2 Electronic Speed Sens HSS 22 US 18..2/.17 1

3 Electronic Speed Sens HSS 1 Description: The contact-free speed senss of the HSS 1 series detect the movement of ferromagnetic structures, such as gear wheels, gear rims perfated discs, using the changes in magnetic fl ux. So each sens has two Hall elements and the differential between the two signals is detected, evaluated and then converted into an output signal suitable f processing. F integration into standard controls, standard output signals are available. Due to their extremely compact design, the robust housing and protection class IP 6K9K, the devices can be used in almost any application and any mounting position. The main fi elds of application are detection of speed and rotation direction on gear wheels with small module and high resolution, especially in vehicles and mobile machines with electrical and hydraulic drives. Special features: 1-channel Hall differential sens Different signal outputs available Extremely compact design Wide frequency range Alignment required on installation Large air gap technical data: Input data Frequency range NPN:.1.. 2, Hz PWM: , Hz Probe length Probe diameter 18.4 mm.2 / 9.4 mm Max. pressure on sensing surface psi, static Air gap / installation distance Module 1: mm Module 1.25: mm Module 1.5: mm Mechanical connection Type of installation Tque value Housing material Seal Output data Variants Types Module 2: mm Module 3: mm Flange, single, asymmetrical, cable outlet 9 Dependent on direction (with asymmetrical fl ange) max. 8 Nm Brass FPM 1-channel frequency 1-channel frequency / direction of rotation (PWM) 1 NPN frequency output 1 PWM output, ma Switching capacity / current rating NPN: 4 ma PWM: 2 ma Direction of rotation Flange on left, gear turns to right, f duration of PWM signal pulse Signal level LOW:.6 V / ma PWM HIGH: +U B / ma PWM Environmental conditions Operating temperature range F Media resistance of housing Salt water; various hydraulic oils; diesel oils; cleaning agent; salt spray mark DIN EN Vibration resistance to.5 g 2 / Hz, 2.. 2, Hz EN Shock resistance to g, 6 ms, 3x in each direction EN Protection class to IEC 6529 to ISO 2653 IP 67 IP 6K9K other data Electrical connection Flying leads, 3-ce, cable length 1 m Supply voltage NPN: V DC PWM: V DC Residual ripple of supply voltage 5 % Current consumption < 3 ma at 3 V DC Average life expectancy 2, h (MTTF) Weight ~ 5 g Note: Reverse polarity protection of the supply voltage and sht circuit protection (max. 5 ma) are provided. US /.17 2

4 Pin connections: Ce HSS 1-1 HSS 1-4 red +U B +U B black V PWM blue Frequency Mounting position tolerance: Model code: Signal type 1 = Output 1: Frequency 4 = Output 1: Frequency and direction of rotation PWM Probe length 18 = 18.4 mm Modification number = Standard HSS 1 1 X 18 Dimensions: (18.6) ± ø Specification f installation cavity: Ø M6 Ø ø 9.4 ±.1 (9) 5.2 Ø R7 7.1 ±.2 US /.17 3 Note: The infmation in this brochure relates to the operating conditions and applications described. F applications operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC ELECTRONICS 9 Southland Dr. Bethlehem, PA 1817 Telephone +1 (6) electronics@hydacusa.com Website:

5 Electronic Speed Sens HSS 12 Description: The contact-free speed senss of the HSS 12 series detect the movement of ferromagnetic structures, such as gear wheels, gear rims perfated discs, using the changes in magnetic fl ux. So each sens has two Hall elements and the differential between the two signals is detected, evaluated and then converted into an output signal suitable f processing. The instruments are available f different insertion depths. F integration into standard controls, standard output signals are available. Due to their extremely compact design, the robust housing and protection class IP 69K, the instruments can be used in almost any application and any mounting position. The main fi elds of application are detection of speed and rotation direction on gear wheels with a small module and high resolution, especially in vehicles and mobile machines with hydraulic drives. Special features: 2-channel Hall differential sens Wide frequency range Alignment required when installing Large air gap technical data: Input data Frequency range.1.. 2, Hz Probe length probe diameter 3; 35; 45 mm 15 / 12 mm Max. pressure on sensing surface psi, dynamic Air gap / installation distance Probe length: 3 mm 35 / 45 mm Module 1: mm mm Module 1.25: mm mm Module 1.5: mm mm Module 2: mm mm Module 2.5: mm mm Mechanical connection Flange, single, asymmetrical, cable outlet 9 (3 mm) / axial (35, 45 mm) Type of installation Dependent on direction (with asymmetrical fl ange) Tque value Nm Housing material Seal Brass FPM Output data Variant 2-channel speed (9 / 27 phase shift f module 2) Type 2 NPN frequency outputs Switching capacity 5 ma kω ohmic load 2.2 nf capacitive load Direction of rotation Flange on left, gear turns to right: channel A lagging; channel B leading Signal level LOW:.5 V HIGH: +U B Environmental conditions Operating temperature range F ( F f max. 5 operating hours) Media resistance of housing Salt water; various hydraulic oils; diesel oils; cleaning agent; salt spray mark DIN EN Vibration resistance to EN g,.. 5 Hz, min in each direction Shock resistance to EN / g, 11 ms, 3x in each direction g, 6 ms, 3x in each direction Protection class to IEC 6529 to ISO 2653 IP 67 IP 69K other data Electrical connection Flying leads, 4-ce, cable length 1 m Supply voltage V DC Residual ripple of supply voltage 5 % Current consumption < 3 ma at 3 V DC Average life expectancy 2, h (MTTF) Weight ~ 8 g Note: Reverse polarity protection of the supply voltage and sht circuit protection (max. 5 ma) are provided US /.17 4

6 Pin connections: Ce HSS 12-2 brown +U B blue Frequency 1 (A) black V white Frequency 2 (B) Adjustment angle f other modules: It is possible to achieve a 9 phase shift of the two frequency signals by turning the sens through the angle indicated in the table below. Model code: Signal technology 2 = Outputs 1 and 2: Frequency (9 phase shift) Probe length 3 = 3 mm 35 = 35 mm 45 = 45 mm Modification number = Standard HSS XXX Dimensions: -2 Module 1-15 Module Module 1.5 ± Module 2 ± Module Specification f installation cavity: Probe length (A): 35 mm, 45 mm 15 Ø 6.4 R 5.5 R.5 Ø Ø M6 min. 1.5 min Ø 15 5 Ø 15 HB 1.6* O-ring 11.8 x 1.8 FPM V8 R.4 R.4 4.5±.25 9±.25 A 35 Probe length: 3 mm 1, ±.1 * F sealing function RA 1.6, otherwise 3.2 Ø 4.7± ±.25 9±.25 Ø12 -. Ø O-ring 11.8 x 1.8 FPM V8 US /.17 5 Note: The infmation in this brochure relates to the operating conditions and applications described. F applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC ELECTRONICS 9 Southland Dr. Bethlehem, PA 1817 Telephone +1 (6) electronics@hydacusa.com Website:

7 Electronic Speed Sens HSS 13 Description: The contact-free speed senss of the HSS 13 series detect the movement of ferromagnetic structures, such as gear wheels, gear rims perfated discs, using the changes in magnetic fl ux. So each sens has two Hall elements and the differential between the two signals is detected, evaluated and then converted into an output signal suitable f processing. The instruments are available in different insertion depths. F integration into standard controls, standard output signals are available. Due to their extremely compact design, the robust housing and protection class IP 69K, the devices can be used in almost any application and any mounting position. These devices are mainly used f detection of speed and rotation direction on rotary senss, also under extreme environmental conditions. Special features: 2-channel Hall differential sens Single-ce seal Very high EMC resistance Large air gap technical data: Input data Frequency range.1.. 2, Hz Probe length probe diameter 16; 32 mm 18 mm Max. pressure on sensing surface psi, dynamic Air gap / installation distance Module 1: mm Module 1.25: mm Module 1.5: mm Module 2: mm Module 2.5: mm Mechanical connection Double fl ange, asymmetrical, cable outlet at 9 Type of installation Dependent on direction (with asymmetrical fl ange) Tque value Nm Housing material Seal Brass / plastic (PA6 GF3) FPM Output data Variants 2-channel speed (9 phase shift) 2-channel speed / direction of rotation Types 2 NPN frequency outputs 1 NPN frequency output + 1 NPN direction of rotation output Switching capacity 5 ma Cable outlet at 9, gear rotation to right: Direction of rotation channel A leading; channel B lagging rotational direction signal (right: HIGH / left: LOW) Signal level LOW: 2 V HIGH: U B - 2 V Environmental conditions Operating temperature range F Media resistance of housing Saltwater, various hydraulic oils mark DIN EN Vibration resistance to Hz (1.5 mm p-p) EN Hz ( g) Shock resistance to EN g, 11 ms, in each direction 25 g, 6 ms, in each direction Protection class to IEC 6529 to ISO 2653 IP 67 IP 6K9K other data Electrical connection Flying leads, 4-ce, 43 cm cable length Supply voltage V DC Residual ripple of supply voltage 5 % Current consumption < 33 ma at 24 V, both outputs LOW < 23 ma at 24 V, both outputs HIGH Average life expectancy 12, h (MTTF) Weight ~ 1 g Note: Reverse polarity protection of the supply voltage and sht circuit protection are provided. US /.17 6

8 Pin connections: Ce HSS 13-2 HSS 13-3 brown +U B +U B blue V V black Frequency 1 Frequency white Frequency 2 Direction of rotation Adjustment angle f other modules: It is possible to achieve a 9 phase shift of the two frequency signals by turning the sens through the angle indicated in the table below. Model code: Signal technology 2 = Outputs 1 and 2: Frequency (9 phase shift) 3 = Output 1: Frequency Output 2: Direction of rotation Probe length 16 = 16 mm 32 = 32 mm Modification number = Standard HSS 1 3 X XXX -12 Module 1-9 Module Module Module 1.75 ± Module 2 ± Module Module Module Module Dimensions: A Specification f installation cavity: A O-ring 17.3 x 2.2 FPM Ø Ø Ø M6 A = Probe length, mm Cheese-head screw DIN912 internal hexagon M6 x 16 7 (9) w 22 v R15.1 A.2 A R.2 45 A R8 9 x General tolerances f chipping processes: ISO 2768-mH Tolerance: ISO 815 Surface quality: ISO 132 US /.17 Note: The infmation in this brochure relates to the operating conditions and applications described. F applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC ELECTRONICS 9 Southland Dr. Bethlehem, PA 1817 Telephone +1 (6) electronics@hydacusa.com Website: 7

9 Electronic Speed Sens HSS 2 Description: The contact-free speed senss of the HSS 2 series detect the movement of ferromagnetic structures, such as gear wheels, gear rims perfated discs, using the changes in magnetic fl ux. So each sens has two Hall elements and the differential between the two signals is detected, evaluated and then converted into an output signal suitable f processing. F integration into standard controls, standard output signals are available. Due to their extremely compact design, the robust housing and protection class IP 67, the instruments can be used in almost any application and any mounting position. The main fi elds of application are detection of speed and rotation direction on gear wheels with a small module and high resolution, especially in vehicles and mobile machines with hydraulic drives. Special features: 2-channel Hall differential sens Wide frequency range Alignment required when installing Large air gap Simple installation technical data: Input data Frequency range.1.. 2, Hz Installation depth.. 5 mm adjustable Max. pressure on sensing surface psi, static / dynamic Air gap / installation distance Module 1: mm Module 1.25: mm Module 1.5: mm Module 2: mm Module 2.5: mm Mechanical connection Screw-in thread M12x1 Type of installation Dependent on direction Tque value 13 Nm Housing material Brass Output data Variants 2-channel speed (9 phase shift) 2-channel speed / direction of rotation Types 2 push-pull frequency outputs 1 push-pull frequency output + 1 push-pull direction of rotation output Switching capacity 5 ma Direction of rotation Marking on housing in direction of rotation, gear rotation to right: channel A leading; channel B lagging direction of rotation signal (right: HIGH / left: LOW) Signal level LOW: 2 V HIGH: U B - 2 V Environmental conditions Operating temperature range F Media resistance of housing Oils: HETG; HEES, HFD; HVLP; HLP mark DIN EN Vibration resistance to.5 g 2 /Hz, 2.. 2, Hz EN Shock resistance to 3 g, 11 ms EN Protection class to IEC 6529 IP 67 (when an IP 67 female connect is used) other data Electrical connection Male M12x1, 4 pole Supply voltage V DC Residual ripple of supply voltage 5 % Current consumption < 3 ma at 3 V DC Average life expectancy 2, h (MTTF) Weight ~ 4 g Note: Reverse polarity protection of the supply voltage and sht circuit protection are provided. US /.17 8

10 Pin connections: M12x1, 4 pole Pin HSS 2-2 HSS U B +U B 2 Frequency 1 (A) Frequency 3 V V 4 Frequency 2 (B) Direction of rotation Model code: Signal technology 2 = Outputs 1 and 2: Frequency (9 phase shift) 3 = Output 1: Frequency Output 2: Direction of rotation Installation depth 5 = 5 mm max. Modification number = Standard Dimensions: HSS 2 1 X 5 Adjustment angle f other modules: It is possible to achieve a 9 phase shift of the two frequency signals by turning the sens through the angle indicated in the table below. Module 2 M12x M12x1 3 Module Key f alignment Module Module Module Module 2 +3 Module US /.17 9 Note: The infmation in this brochure relates to the operating conditions and applications described. F applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC ELECTRONICS 9 Southland Dr. Bethlehem, PA 1817 Telephone +1 (6) electronics@hydacusa.com Website:

11 Electronic Speed Sens HSS 22 Description: The contact-free speed senss of the HSS 22 series detect the movement of ferromagnetic structures, such as gear wheels, gear rims perfated discs, using the changes in magnetic fl ux. So each sens has two Hall elements and the differential between the two signals is detected, evaluated and then converted into an output signal suitable f processing. F integration into standard controls, standard output signals are available. Due to their extremely compact design, the robust housing and protection class IP 68, the instruments can be used in almost any application and any mounting position. The main fi elds of application are detection of speed and rotation direction on gear wheels with a small module and high resolution, especially in rail vehicles and mobile machines. Special features: 2-channel Hall differential sens Wide frequency range Alignment required when installing Large air gap Simple installation technical data: Input data Frequency range.1.. 2, Hz Installation depth.. 46 mm adjustable Max. pressure on sensing surface psi, static Air gap / installation distance Module 1: mm Module 1.25: mm Module 1.5: mm Module 2: mm Module 2.5: mm Mechanical connection Screw-in thread M18x1 Type of installation Dependent on direction Tque value 12 Nm Housing material X12CrNiS18 8 Output data Variants 2-channel speed (9 phase shift) 2-channel speed / direction of rotation Types 2 NPN frequency outputs 1 NPN frequency output + 1 NPN direction of rotation output Switching capacity 5 ma (36 V, 257 F, 5 % duty cycle) 5 ma (24 V, 77 F, 5 % duty cycle) Direction of rotation Marking on housing at 9 to rotational direction, gear rotation to right: channel A leading, channel B lagging direction of rotation signal (right: HIGH / left: LOW) Signal level LOW: 2 V HIGH: +U B - 2 V Environmental conditions Operating temperature range F Media resistance of housing Saltwater, various hydraulic oils mark DIN EN Vibration resistance to 15 g / Hz EN Shock resistance to 3 g, 11 ms EN Protection class to IEC 6529 IP 68 (when female connect is fi tted) other data Electrical connection Male M12x1, 4 pole Supply voltage V DC Residual ripple of supply voltage 5 % Current consumption < 33 ma at 24 V, both outputs LOW < 23 ma at 24 V, both outputs HIGH Average life expectancy 2, h (MTTF) Weight ~ 8 g Note: Reverse polarity protection of the supply voltage and sht circuit protection are provided. US 18.6./.17

12 Pin connections: M12x1, 4 pole Pin HSS 22-2 HSS U B +U B 2 Frequency 2 Direction of rotation 3 V V 4 Frequency 1 Frequency Model code: Signal technology 2 = Outputs 1 and 2: Frequency (9 phase shift) 3 = Output 1: Frequency Output 2: Direction of rotation Installation depth 46 = 46 mm max. Modification number = Standard Dimensions: HSS 2 2 X 46 Adjustment angle f other modules: It is possible to achieve a 9 phase shift of the two frequency signals by turning the sens through the angle indicated in the table below. M12x1-12 Module 1-9 Module Module Module 1.75 ± Module 2 ± Module Module Module Module Ø Ø 16.8 M18x1 US 18.6./ Note: The infmation in this brochure relates to the operating conditions and applications described. F applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC ELECTRONICS 9 Southland Dr. Bethlehem, PA 1817 Telephone +1 (6) electronics@hydacusa.com Website:

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