UR Series. 1- Description CONTENTS. électronique. Typical applications : E730 H

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1 Series ypical applications : Industrial lifting Monorails, Hoists, jib cranes Industrial equipment Handling systems ransfer cranes Pallet trucks urning machines Compactors Dynamic storage vens Farm equipment Forest tree winches Silos Industrial vehicles Bulk product transport Animal food transport Sanitation Aircraft pushers Winches Skips Construction equipment Freight elevators Hoppers - Description CS A radio remote control provides numerous advantages : arge freedom of movement asy to use Precise, quality manoeuvres Visibility Productivity With the radio remote controls, JAY lectronique provides solutions to the broad range of enhanced-safety industrial applications implementing button controls. By its adaptability, Jay lectronique's system integrates a number of features in terms of : umber of function buttons ype of function buttons Position of function buttons umber of output relays Programming of relay / button assignments Special attention has been given to ensure operator s comfort through the following features : rgonomic transmitters enabling one-hand control Control button accessibility Button touch sensitivity Identification of functions controlled ight-weight, ultra-compact transmitter ransmitter endurance, and fast battery reload Adaptability to all radio configurations of the environment by possibility for changing frequency by a trained operator Mechanical protection of function buttons to avoid any unintentional action Holster or carrying strap for the transmitter (accessories) Para. 6 7 Description... Product features... Dimensions... Safety aspects and optional functions... 5 Compatibility... 5 echnical characteristics... 5 Frequencies... 6 Compliance with uropean directives: - Machinery mergency stop Performance evel P d per IS 89- (Cat. per 95-) - Hertzian equipment and telecommunication terminals (low voltage, M compatibility, radiofrequency spectrum) A conformity certificate Compliance with applicative standards : (lifting machines with suspended load) Page 8 Selection guide... 7 he receiver is also very easy to install : Compact receiver Spring-type connection terminals o further enhance safety when using this equipment, technical solutions and innovative options are also proposed : Access is enabled by electronic key to an authorised operator only Infrared start-up validation (option) to limit start-up in a given area and ensure identification of equipment started up Industrial support charger for the transmitter (accessory) asy maintenance : Customization entirely stored in electronic key Diagnostic aid indicator lights 70 H - 0 revision0

2 - Product features. ransmitter he transmitter is formed by a hand-held unit having or function buttons, a "n/horn" button and an emergency stop palmswitch. he unit's highly adaptable design allows for installation, in each location, of 5 different types of function buttons as described below : - ne-step pushbutton (single speed) - wo-step pushbutton (double speed) - otary switch with fixed positions - otary switch with fixed positions - otary switch with positions with auto. return wo parameters can be easily adapted to the environment by a trained operator : ow n ( function buttons) n n Function button labels perating radio frequency Duration of temporization for «dead man» function (Automatic shutdown of remote control in case of prolonged non use) ow n ( function buttons) n n hese operations are performed by procedures implementing buttons n, n, the emergency stop palmswitch and the «n/horn» button, with no need to open the transmitter or receiver. he change of parameter can be however locked. he electronic key contains all the parameters of the controlled receiver, it is possible to use an auxiliary transmitter only with the electronic key and a validation procedure. «/ Horn» button range indicator light «battery charge level + diagnostic» Stop palmswitch button Handle for belt fastening clip or removable shoulder strap ransmitter lectronic key location of electronic key Green indicator light «+ diagnostic». transmitter function button labels he various button functions are identified by means of adhesive labels placed in the recesses provided in the transmitter unit housing at each button location. he labels are supplied in the form of sheets with the various labels you will need for your application. Simply choose the labels corresponding to your configuration. eference : W0 * Kit of 6 colored labels, «movements», for two-step pushbuttons (double speed) eference : W07 * Kit of 90 black/white labels, «movements, special functions and customization» for pushbuttons and switches eference : W05 Kit of 8 white blank labels, «customization» + 8 transparent protecting labels. D W P VS F W A D F I G H S H FF GA 5 6 white brown black green blue yellow p + right translation Down + left translation S H H W S A S - P M + P M Down p ight translation eft translation S D D S S = abel sheets provided as standard supply with transmitter * Series / 70 H-0 revision0

3 . eceiver he receiver is formed by a basic PCB comprising 6 control relays. he basic board systematically comprises : «Horn» relay (active when the transmitter «n/horn» button is pressed, not auto-maintained) safety relays (active when the transmitter «n/horn» button is pressed, auto-maintained until passive or active stop) DF I module terminal strips (for option «start up by infrared validation) Green indicator light : «Power indicator» ed indicator light : «Wrong identity code + diagnostic» Green indicator light : «adio link established and diagnostic» Cover «Power supply and I DF module (option)» passage F F 6 5 K S S Safety relay n Safety relay n Fixed antenna (possibility of using a BC plug-in antenna with kit ref.: W0) Cable gland «Control» Fuses «Power supply» - Dimensions K relay : «Horn» elay terminal strips (see wiring diagram, page 7) Control relays ed indicator lights : «relay states» Power supply terminal strips ransmitter eceiver I module DF (for option «start up by infrared validation», see description in following page) = xø5 90 =5 0 0 Industrial support charger Ci-B Power supply adapter CC (Charge voltage of the transmitter internal battery : between 5 and 6VDC) CC (0VAC/5VDC with uro and K plugs) 0 60 CC (n DI rail VDC/5VDC ) ~,80 m CC (-VDC/6VDC vehicle plug) Series / 70 H-0 revision0,70 m

4 électr onique - Safety aspects and optional functions he remote controls implement numerous safety features, in particular : ransmitter / receiver communication safety features: Permanent radio link : by its non-directional design and insensitivity to the presence of obstacles, the operator is protected from exposure to handling risks during precision manoeuvres and movements. ach transmitter+receiver pair has its own specific identity code. Hamming distance (minimum number of bits that differ between messages that are different) of. ransmitter safety feature: An active priority general shutdown command is generated when the «stop palmswitch button» is pressed. An electronic key limits access to the system to authorised persons only. An indicator light indicates an alarm in the event of an insufficiently charged battery. A «dead man» function shuts down the transmitter after a pre-programmed time period ( to 98 mn or to 99s) when no controls have been generated. his function can be disabled at any time to meet specific needs. Buttons protected mechanically against unintentional actions. eceiver safety features: A passive shutdown device shuts down the system if the radio link is jammed. mergency stop Performance evel P d per IS 89- (Cat. per 95-) is ensured by redundant control of the emergency stop circuit and use of guided contact safety relays. Contradictory commands can be interlocked electrically.. ption «Start up by I validation» Functional safety feature: Start-up sequences are implemented to ensure safe operation by a trained, experienced operator. 55 ms response time compatible with the movement speeds of equipment controlled. Accessory: An industrial type support charger (ref.: Ci-B) equipped with power supply adapter CC, allowing the reload of the transmitter internal battery and the transmitter storage when it is not used. ptional: Safety feature requiring I validation to start up a remote controlled equipment can be used (see.). - o start the unit, the operator is required to point the transmitter toward the DF I module installed on the equipment to be controlled (see positioning below). his ensures an error-free match-up between the transmitter and the equipment to be controlled. - he I start-up field of action has a range of 0 to 0m (see Fig. A). - he link can be extended up to x0m, i.e. 0m in all (DF- original link = 0m) by means of the DW0 accessory comprising a shielded cable and its connector. IMPA : the wiring of the DF I module must be separate from the power cables and all other sources which may generate interference (power regulator, for example). I module DF position : DF Start-up area (active infrared area) 60 0 Start-up area Max. range see fig.a Start-up area Max. range recommended 60 0 DF Start-up area Max. range see fig.a ange (m) 0 I field width (m) Fig. A Series / 70 H-0 revision0

5 5- Compatibility Possible functioning of a transmitter with a D receiver from our D series (see data sheet 0) or with an XD (*) receiver from our XD series (see data sheet 80). Possible functioning of a D transmitter from our D series (see data sheet 0) or an XD (*) transmitter from our XD series (see data sheet 80) with a receiver.! (*)= his case of use implies that the series transmitter or receiver should be kept out of the explosive atmosphere. nly the XD series (AX approved) transmitter or receiver can be used in an explosive atmosphere. 6- echnical characteristics 6. eceiver Mechanical and environment withstand characteristics Housing ABS, grey - IP65 Weight. kg (approx.) Dimensions 00x0x75 mm (without antenna and cable glands) perating temperature range -0 C to +50 C Storage temperature range -0 C to +70 C Cable lead-outs Power supply or I module Control outputs M6 cover (cable diameter Ø 5 to 7 mm) () M5 plastic cable gland (cable diameter Ø to 0 mm) Connection Spring-type terminal strips for 0.08² to.5² section wires adio characteristics (complying with S 00 0) 6 programmable frequencies in -MHz (see list on page 6) Antenna ¼ wave fixed antenna (can be unplugged as an accessory with kit ref : W0) Sensitivity < -00dBm lectrical characteristics Power supply and consumption (with safety relays, the "Horn" relay and 6 function relays pulled in) Control Safety utputs esponse time Active shutdown time Passive shutdown time Indicator lights Power supply protection Series / 70 H-0 revision0 DC version VDC, -5% to +0%, 550 ma VDC, -0% to +0%, 0 ma AC version n VAC, -5% to +0%, A 8VAC, -5% to +0%, 75 ma AC version n 5VAC, -5% to +0%, 00 ma 0VAC, -5% to +0%, 90 ma "Horn" relay + 6 function relays relays with linked and guided contacts Independent contact relay Category DC 0,5A / VDC AC5 A / 0VAC Max. breaking capacity 000VA Max. current 8A (control relay), 6A (safety relay) Min. current 0 ma ( Vmin.) Max. voltage 50VAC Service life with 0VAC, 70VA, cosphi=0,75 : Control relay : x0 6 cycles Safety relay :,5x0 6 cycles n start-up : 0,5 s max. n control : 0,07 s max. 0,6 s max.,5 s max. green indicator light : power supply red + green diagnostic indicator lights red status indicator light per relay Against polarity inversions for DC versions Against overcurrent by fuse ()= he cover can be replaced by a plastic cable gland (standard P) type M6 mounted in its place. he DF infrared module is systematically delivered with one plastic M6 cable gland. 5

6 6. ransmitter Mechanical and environment withstand characteristics Housing Weight (with battery) Dimensions perating temperature range Storage temperature range Fast charging temperature Fast charging complete time lectrical and radio characteristics ABS, yellow - IP65 - Mechanical button protection 0 g 6 x 78 x mm -0 C to +50 C -0 C to +50 C 0 C to +0 C hours 0 minutes Power supply ithium battery ndurance (buttons typical average use at +0 C) 50 hours / 50 % ransmit time 6 programmable frequencies in -MHz (see list below) ransmit power <0 mw (license not required) built-in antenna Modulation FM Average range () 0m in typical industrial environment 600m in unobstructed area Functional characteristics Functions "Dead man" (Automatic shutdown of transmitter) Indicator lights function buttons max. 5 different kinds of function buttons : - one-step pushbutton (single speed) "BPSV" - two-step pushbutton (double speed) "BPDV" - rotary switch with fixed positions "CM" - rotary switch with fixed positions "CM" - rotary switch with positions with auto. return "CM" pushbutton " / Horn" active priority emergency stop palmswitch electronic key ime is user-programmable orange "battery level" and "diagnostic" indicator light green "on", "battery charge" and "diagnostic" indicator light, ()= ange will vary according to environment conditions of transmitter and reception antenna (metal frameworks, walls ). 7- able of programmable radio frequencies - MHz bands with adjacent intervals of 0,05MHz Channel MHz Channel MHz Channel MHz Channel MHz 0,00 7,500,900 () 9,00 () 0,5 8,55,95 () () 50,5 () 0,50 9,550 5,950 () 5,50 () 0,75 0,575 () 6,975 () () 5,75 () 05,00,600 7,000 () 5,00 () 06,5,65 () 8,05 () () 5,5 () 07,50,650 9,050 () 55,50 () 08,75,675 () 0,075 () 56,75 () 09,00 5,700,00 () 57,500 () 0,5 6,75 (),5 () 58,55 (),50 7,750,50 () 59,550 (),75 8,775 (),75 () 60,575 (),00 9,800 () 5,00 () 6,600 (),5 0,85 () () 6,5 () 6,65 () 5,50,850 () 7,50 () 6,650 () 6,75,875 () () 8,75 () 6,675 () ()= ist of frequencies available for Denmark ()= ist of frequencies available for Singapore 6 Series / 70 H-0 revision0

7 8- Selection guide, references for ordering 8. Standard units (transmitter + receiver + charger with power supply adapter) Application examples ransmitter eceiver Charger and power supply adapter Standard unit reference Winches ranspallets Hoists Monorails Jib cranes reference : C0-B - two-step pushbuttons (double speed) BPDV type + "n/horn" button + stop plamswitch button - -MHz bands, channel n 0 reference : 0-B - one-step pushbuttons (single speed) BPSV type + "n/horn" button + stop plamswitch button - -MHz bands, channel n 0 reference : 0-B - two-step pushbuttons double speed) BPDV type + "n/horn" button + stop plamswitch button - -MHz bands, channel n 0 reference : 0C0-B function relays + safety relays + "n/horn" relays - power supply -VDC - button n -n interlocked with output relays set to FF references : Ci-B + CC state Support charger and power supply - -MHz bands, channel n 0 adapter 0VAC / 5VDC euro.plug reference : 0C0-B function relays + safety relays + "n/horn" relays - power supply -VDC - button n -n and n -n interlocked with output relays set to FF state - -MHz bands, channel n 0 reference : 0CA0-B function relays + safety relays + "n/horn" relays - power supply -8VAC - button n -n and n -n interlocked with output relays set to FF state - -MHz bands, channel n 0 references : Ci-B + CC Support charger and power supply adapter 0VAC / 5VDC euro.plug references : Ci-B + CC Support charger and power supply adapter 0VAC / 5VDC euro.plug -B -B -B A standard unit comprises : transmitter (without option) + label kits (ref. : W0 and W07) support charger (for battery charging) + power supply adapter receiver (with fixed antenna, without option) + electronic key + accessory for common lines + installation and user technical manual 8.. Wiring diagram example for standard units transmitter buttons SP n Horn Buttons number Buttons position A First speed or notch n Second speed or notch n -B unit n n n n -B unit n n n n -B unit n n transmitter buttons action on the receiver relays receiver relays Connection terminals number on receiver S S K (*) pow. supplyfa a 6 xternal wiring example K K K K K K K K xternal driven loads K K (**) (**) (**) * ** Fb Fb Fb Fb (*)= he power supply connection depends on the type of receiver and the power supply required (terminals - for power supplies VDC, VAC, 5VAC or - for power supplies VDC, 8VAC, 0VAC) (**)= elay life is increased by the use of surge limiters (ex: C network for AC, Zener + diodes for DC etc...) (**)= * K and K contactors must have guided contacts (**)= lements wich indicate start of remote controlled machines (ex: horn, rotaring / flashing light etc...) Safety relays S and S are switched "on" by the pushbutton " / Horn", and hold in position until the stop palmswitch is pressed (active shutdown) or until the loss of the radio transmission (passive shutdown). Series / 70 H-0 revision0 7

8 8. Separate elements (transmitter / receiver / accessories) ransmitter ransmitters are delivered without electronic key, this one being delivered with the receiver (or can be ordered separately with the reference W-B). Main reference : Version : = without option = with option «Start-up by I validation» Button configuration table : st button row x BPSV x BPDV nd button row x BPSV BPSV-CM CM-CM CM-CM x Covers x BPDV BPSV-CM eference Description Ci-B Charger support (power supply adapter to be ordered separately) CC Power supply adapter -VDC (Vehicle plug) / 6VDC CC Power supply adapter 0-0VAC/5VDC (uro and K plugs) CC Power supply adapter on DI rail VDC / 5VDC W0 eck strap W0 Holster W0 points carrying strap W0 abel kit of 6 colored labels "movements" for double speed pushbuttons ( steps) () W05 abel kit of 8 white blank labels for cutomized marking W07 abel kit of 90 white/black labels "movements, special functions and customization" for switches and pushbuttons () Button configuration», except standard products «* * B no 6 9 * * C no * * C no * * BPSV-CM CM-CM 5 x CM 7 BPSV-CM 8 CM-CM A x CM B BPSV-CM x CM 5 CM-CM 6 BPSV-CM 8 CM-CM 9 * * BPSV = one-step pushbutton (single speed) BPDV = two-step pushbutton (double speed) CM = otary switch with fixed positions CM = otary switch with fixed positions CM = otary switch with positions with auto. return xample : **0-B / button configuration :5 radio transmitter (-MHz bands), without option, button configuration : st row BPSV-BPSV, nd row CM-CM, delivered with label kits ref.: W0 and W07. 0 Accessories for transmitter : () = accessory supplied with product. () = BC antenna and BC extension to be ordered separately. () = equire BC tuner connector kit ref.: W0 (5) = ot suitable for direct connection to antenna ref.: VB086 For non standard product Configuration buttons to be specified eceiver Main reference : additional reference digits : Programming of «transmitter button - receiver relays» correspondence : umber of relays controlled by transmitter BPDV (two-step pushbuttons) button pairs = controlled relays or no BPDV on transmitter = controlled relays xample : 0C0-B - 0 radio receiver (-MHz bands), without option, 6+ relays (6 function relays + «Horn» relay + safety relays), power supply : - VDC, no interlocking, if present on transmitter "BPDV" button types control relays, if present on transmitter "CM" and "CM" button types are of the -FF- type, delivered with an electronic key containing the receiver identity code and the associated transmitter button configuration. Accessories for receiver : eference Description W-B Programmed electronic key (please, specify the key number) () W0 BC plug kit for plug-in/deported antenna () VB08 / wave straight antenna - BC, for -MHz bands () VB086 / wave straight antenna - BC, for 869MHz band () VB BC elbow for VB08 antenna or BC antenna extension () (5) VB05 m extension for antenna + bracket - BC () VB5 5 m extension for antenna + bracket - BC () VB 0 m extension for antenna + bracket - BC () DW Common wiring accessory () W00 ways directional self-adhesive arrows in color for travelling crane W00 ways directional self-adhesive arrows in color for travelling crane DF DF I module (0 m cable and one M6 cable gland included) for option "start-up with I validation" DW0 0 m cable extension + connector for DF I module DW8 Fastening Kit for receivers by magnetic contacts he products presented in this document are subject to change. Product descriptions and characteristics are not contractually binding. Please go to our internet site to download the most recent updates to our documentation. ZAC la Bâtie, rue Champrond F8 SAI ISMI cedex + (0) (0) 76 eceivers are delivered with an electronic key programmed according to the transmitter configuration. Power supply : = - VDC A = - 8 VAC B = 5-0 VAC C 0 B Version : 0=without option =with option «Start-up by I validation» () ()= his only includes the required programming for the receiver. he DF I module must be ordered separately. Programming of «transmitter button - receiver relays» correspondence : ype of control for transmitter CM and CM (rotary switches with positions) = ype :, +, or no CM/CM on transmitter = ype :, 0FF, Programming of transmitter pushbuttons (BPSV and BPDV type) interlocking, between button n /n and button n / n : 0 = no interlocking = interlocking with output relays set to FF state = interlocking with priority on left button (n, n ) = interlocking with priority on right button (n, n ) Distributor Welotec GmbH Zum Hagenbach 7 D-866 aer, GMAY el. +9 (0)55/90-00 Fax +9 (0)55/ H - 0 info@welotec.com revision0 -.D.