BOX V2.1 INSTALLATION INSTRUCTIONS
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1 BOX V2.1 INSTALLATION INSTRUCTIONS Photo non contractuelle Juin 2010 Code : Ind : 01
2 FR Bill of materials 1. Supply removable terminals 2. Fuse support for quick fuse 4 A/250Vac size ø5x20 or ø6x32 3. Varistor 420Vac/90J 4. Fuse ATO 15A 5. Power transformer 200VA 6. LED Light order 7. Led light power 8. Motor rotation order sense CW + LED indicator 9. Motor rotation order sense CCW + LED indicator 10. Button automatic/manual 11. Brake removable connector 12. Automaton 13. Led indicator closed pool or closing pending 14. Brake card - pump drive 15. Lever terminals - pump drive 16. Removable terminals for contact switch NC normally close (Shunt terminals if no NC contact cabled) 17. Removable terminals for salt water chlorinator drive 18. Removable terminals for key remote control 19. Removable terminals for rev. Counter card sensor 20. Screwed terminals for the motor cable power 2/12
3 INSTALLATION INSTRUCTIONS INSTALLATION Control box fixing The control box is intended to be installed in a place away from bad weather (neither exposed to the sun, nor to the rain). It will be fixed on a vertical wall, at 1.5m above ground minimum, cables will be ground oriented. 4 screws and 4 plugs are delivered with the control box for fixing. Cables rooting All the cables connected to the control box will go through cable glands: The motor cable will go through a PG21 plastic cable gland. Its section will be comprised between 12 and 18 mm The other cables will go through PG13 cable glands. Their section will be comprised between 6 and 12 mm According to the installed options (stop button, salt water chlorinator drive, pumps shut down) others cable glands could be installed. Connection to the terminals The cables will be connected to the terminals according to the instructions hereunder. Rep Designation Type Unsheathed length Max section 1 Sector connector Removable, 0.6 Nm max, screwdriver 3.5x0.5 7 mm 2.5 mm² 20 Motor connector 1.5 Nm, screwdriver 5x mm 16 mm² 16 à 19 Order connector Removable, 0.6 Nm max, screwdriver 3.5x0.5 7 mm 2.5 mm² 14 Pump control connector (card Lever connector, screwdriver 3.5x mm² 6 mm in option) Salt water chlorinator contacts rep 17 Salt water chlorinator shut down when the pool is closed or when the closing is pending. The LED rep12 indicates that the pool cover is closed. 2 contacts NC NO available to drive the shut down relay of the salt water chlorinator. Dry contacts, free from any potential. Max shut down power: 0.2A under 125Vac and 0.5A under 30Vdc. Brake card and pump drive (rep14) (according to option): Brake reinforcing of deeply immersed axes (H>0.8m). Pump shut down when the cover is moving. The Lit up LED indicates that the pumps are off. 2 contacts NC NO available to drive the pump shut down relay. Dry contacts free from any potential. Do not drive the pump directly through these contacts (3A max under 24Vdc max). PROGRAMMATION Manual mode (button automatic/manual rep11) : Allowes to rotate the motor without programming the limit switch sensors Allowes to check the working of the motor rev.counter card Allowes to check the cabling Choosing the automatic mode obliges to program the limit switch sensors. By-pass mode (button CW and CCW rep8 and 9): these buttons allow to move the cover without going through the automaton. Be carefull, using this mode, will erase the limit switch sensors programming. You will need to do it again. Standard mode: after the limit switch sensor programming (see next page), the following screens appear. - Number of motor rev (near 0 when the cover is closed) - Consumed current (10mA max) - Motor speed When stopped, indicating the software version - State : openning/closing/motor stop 7/12
4 INSTALLATION INSTRUCTIONS Limit switch sensor programming Welcome screen when first powered on After the first activation of the initialization code, this message will not appear anymore. Initialisation : 1. Activate the code : Press the + three times and then press OK 2. Indicate the motor position: - : Left + : Right Programming the limit positions "open" and closed". 1. Bring the cover to the closed position in activating the key on "close" : Memorize the position by pressing A. Counter set to zero. Confirm memorization: An M appears adjacent to the "closed position". 2. Put the cover in the open position, by turning the key to "open": Memorize the open position by pressing B Learning complete. According to the program version, the closing is achieved by a maintained contact or impulse. The opening is always by impulse. Stopping the automatic movement is achieved by switching the key on the opposite movement. 8/12
5 INSTALLATION INSTRUCTIONS Error messages : Sensor error The signal of the rev. Counter card sensor does not change of state. The system squeezes itself. Only a new initialisation (see 1st control box programming) can allow the system to restart. - Check the connections - Change to manual mode, and check if the cover moves - In manual mode, check that there is tension between the blue (0V) and the brown (+24Vdc) wires - Test the sensor signal with the SIREM sensor signal test box Cycle error The motor is supplied without interruption during 5 minutes. The manœuvre is interrupted and the motor is stopped during 20 seconds. No manœuvre can be done during that period. Overcurrent The electronic circuit breaker has stopped the motor: current consumed more than 10 A. It indicates that the motor is overcharged (l>10a), contact your retailer. If this error occurs three times on the same open or close cycle, the display shown on the adjacent figure will blink. Press the On-Off switch on the box to reinitialise the system Stop button availability No shunt on the terminal rep16 9/12
6 INSTALLATION INSTRUCTIONS TROUBLESHOOTING Problems During the initialisation phase, after pushing the A button, it is impossible for you to bring the cover in the closed position. Switched off order LED Lit off power LED Empty automaton screen Indications appear at the bottom of the screen The red pastille has become black and the fuse 4A is out of use Overload message appears without interruption Solutions - Contacts for opening and closing might be inverted: check the connections - Bad connection of the contacts opening and closing: check the connection. - Position of the motor in the swimming pool badly registered: finish the initilisation while pushing successively on A and B, then push +++OK and bring the motor in position. - Unplug the sensor connector, the remote key connector switch off the control box and switch it on again in order to reinitialise it. Shortcircuit on the order circuit leads to a disjunction of it. Check the cables. - Check the fuse 15A - If necessary change it by a same intensity fuse. Replacing it by a stronger fuse could damage the card. - If the other LED is lit on, check the connection from the automaton to the card. - Check the supply tension to the terminals + and - of the automaton (24Vdc). - The small key at the bottom of the screen is normal: means automaton locked. In no way, this key indicates a dysfunction of the appareil. The other turning symbol indicates that the automaton is working. - The control box was shot by the storm: contact your retailer. - Plan to install a lightening arrester. - The motor is overload (l>10a), check the installation again, and the size of the swimming-pool (6x12 max) - Check if a large quantity of blades might be filled up with water BCDE appears on the screen - No programme loaded in the automaton. Contact your retailer. The 4A fuse breaks continually - Contact your retailer The screen of the automaton is not lit continually In manual mode, the cover opens itself instead of closing itself - The LCD screen switches on during 30 seconds each time that one of the buttons of the front face is pushed. - In manual mode, the motor position in the swimming-pool is not declared, if it is on the left side and that the cabling is OK, so there is an inversion of the open and close signals. 10/12
7 INSTALLATION INSTRUCTIONS/MANUEL D INSTALLATION FR 11/12
8 INSTALLATION INSTRUCTIONS/MANUEL D INSTALLATION FR Electrical features Tension d entrée / Inlet voltage Monophasé / Single phase, 220Vac/240Vac, 50/60Hz Tension sortie puissance / Outlet power voltage 24Vdc ±20% sous 230 V / 24Vdc ±20% under 230 V Tension sortie commande / Outlet order voltage 24V ±1% Intensité maximale moteur / Maximum motor current 10A (limitation électronique / electronic limitation) Intensité maximale absorbée (entrée) / Maximum inlet current 1.5A Puissance max absorbée (moteur à 10A) / Maximum inlet power (motor at 10A) 290 W (1.5A, PF=0.85) Puissance max absorbée en veille / Maximum inlet power in sleep mode 6 W (35mA, PF=0.7) Using restriction Température min d utilisation / Min working temperature Température max d utilisation / Max working temperature Température min de stockage / Min storage temperature Température max de stockage / Max storage temperature Humidité relative / Relative humidity Tension min. d alimentation / Min tension feeding Tension max. d alimentation / Max tension feeding -20 C +50 C (en service intermittent 10% de 1 heure / in intermittant service class 10% of 1hour) -40 C +70 C 95% sans condensation / without capacitor 220 Vac 240 Vac Bulk dimension 12/12
9 B A.1 A.2 A.3 A.4 A.5 A.6 C.2 C.1 40 mm 109 mm Ø 4,1 mm 95 mm D 32 mm 25 mm 2-channel radio receiver Technical data Radio frequency Rated voltage range Temperature range Max. current consumption Max. current consumption Floating relay contact output Switching capacity (ohmic load) Area of application Memory slots Dimensions Weight Operating mode Safety instructions 868.8/ MHz AC/DC volt ±20% -20 C to +70 C 80 ma, DC 12 V 175 ma, AC 24 V 1.0 A, DC 30 V 0.5 A, AC 125 V Dry, fully enclosed interiors 112 radio codes 109 x 40 x 32 mm Approx. 55 g Inching Always disconnect the radio receiver from the power supply and ensure it cannot be reconnected before doing any work on it. The remote control of systems which constitute a risk may only occur when the user has a clear view of the given system! The local safety regulations applying to the operation of the system concerned require strict compliance to ensure safe operation! The relevant information is available from electricity supply outlets, VDE outlets and employers liability insurance associations. The radio receiver s power supply must comply with the requirements for SELV and power sources of limited output as per EN Fit a fuse or similar to ensure the radio receiver s power supply is protected from disruption (e.g., short circuit). Correct usage The remote control of equipment and/or systems with a high risk of accident (e.g., crane systems) is prohibited! The remote control may only be used for equipment and/or systems where the malfunction of the transmitter and/or radio receiver does not constitute a risk to people, animals or property, or in cases where this risk has been eliminated by means of additional safety facilities. The operator is in no way protected from interference from other telecommunications systems or equipment (e.g., radio-controlled systems which are licensed to operate within the same frequency range). Maximum cable length for all connections (apart from C) 3 m. Connections A. Floating relay contacts, max. permitted cable cross-section 1.5 mm², loading capacity: 1 A, AC 30 V; 0.5 A, AC 125 V Voltage supply A.1 AC/DC volt A.2 Earth Relay contact (R1) -> Channel 1 A.3 A.4 Relay contact (R2) -> Channel 2 A.5 A.6 B. Button: Puts radio receiver into the programming, delete or normal mode. C. LEDs: Indicate which channel has been selected and which operating mode is activated. C.1 Relay contact (R1) -> Channel 1 C.2 Relay contact (R2) -> Channel 2 Programming the transmitter 1.Press button (B) - 1x for channel 1 (R1), LED (C.1) lights up - 2x for channel 2 (R2), LED (C.2) lights up If no code is transmitted within a period of 10 seconds, the radio receiver switches to normal mode. Interrupting the programming mode: Press the button (B) as often as required to make all the LEDs go out. 2.Press required transmitter button (D). Transmitter transmits the radio code to the radio receiver. The appropriate LED flashes and then goes out according to which channel has been selected. 3.Repeat the process described under points to programme further transmitters to the radio receiver. Max. 112 memory slots are available. Deleting a transmitter button from the radio receiver Should the user of a multi-user garage system move house and want to take his transmitter with him, all the allocated transmitter s radio codes have to be deleted from the radio receiver. Important! For security reasons, each of the transmitter s set buttons and button combinations should be deleted! 1.Press the button (B) and keep it depressed for 5 seconds until an LED starts to flash (regardless of the channel concerned). 2.Release the button (B) the radio receiver is now in delete mode. 3.Press the button on the transmitter corresponding to the code which needs to be deleted on the radio receiver the LED goes out. The deleting operation is now complete. Repeat the process described under points 1-3 for all buttons and button combinations. Deleting a radio channel from the radio receiver 1.Press the button (B) on the radio receiver and keep it depressed - 1x for channel 1 (R1), LED (C.1) lights up - 2x for channel 2 (R2), LED (C.2) lights up The appropriate LED lights up according to which channel has been selected. The LED starts flashing after 5 seconds the LED shines steadily after a further 10 seconds. 2.Release the button (B) the deleting operation is now complete. Deleting the radio receiver s memory In the event of one transmitter being lost, security considerations require the radio receiver s entire memory to be deleted! Once this has been done, all the relevant manual remote controls can be programmed to the radio receiver once again. 1.Press the button (B) on the radio receiver and keep it depressed. The LED starts flashing after 5 seconds - the LED shines steadily after a further 10 seconds. After a total of 25 seconds all LEDs shine steadily. 2.Release the button (B) the deleting operation is complete. Connecting an external aerial Should the radio receiver s internal aerial provide insufficient range, an external aerial (Item no. 7004) can be connected. The aerial cable should not be allowed to exert any mechanical stress on the radio receiver. Warranty The warranty complies with the statutory requirements. Your local stockist should be contacted in connection with any warranty-related matters. Your warranty entitlements only apply in the country in which the transmitter was purchased. If you require after-sales service, spare parts or accessories, please contact your specialist retailer. Troubleshooting LED (C.1 + C.2) is flashing: The user is attempting to occupy more than 112 memory slots on the radio receiver. LED lights up: Programming mode the radio receiver is waiting for a transmitter to transmit its radio code.
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