Operating instructions. SINEAX VC604s Programmable Safety Value Converter

Transcription

1 Operating instructions SINEAX VC60s Programmable Safety Value Converter VC60s Be Version Camille Bauer AG Aargauerstrasse CH-560 Wohlen/Switzerland Phone Fax info@camillebauer.com

2 Operating instructions Programmable multifunctional transmitter SINEAX VC60s First read, then Contents The unobjectionable and safe operation presupposes that these operating instructions have been read and understood! Devices may only be disposed of in a professional manner!. Functional description.... Connection to a PC and communication via CB-Manager.... Block diagram.... Technical data Signal flow Modbus interface EIA-RS-5 Standard Coding and addressing Mapping Device identification Measured values Configuration parameters.... Electric connections Dimensional drawing Accessories Conformity declaration.... Functional description VC60s is a multifunctional transmitter for top-hat rail assembly with the following main characteristics: Measurement of DC voltage, DC current, temperature (RTD, TC) and resistance Sensor connection without any external jumpers inputs (e.g. for sensor redundancy or difference formation) output (U or I) inputs can be linked with each other and allocated to the outputs which enables calculations and sensor monitoring (e.g. prognostic maintenance of sensors) System capability: Communication via Modbus interface freely programmable relays with changeover contacts, e.g. for limit or alarm signalling AC/DC wide-range power supply unit Pluggable high-quality screw or spring cage terminals All settings of the instrument can be adapted to the measuring task by PC software. The software also serves visualising, commissioning and service.. Connection of SINEAX VC60s to a PC and communication via CB-Manager. VC 60s communicates with a PC (CB-Manager) via an RS /RS5 interface and a MODBUS protocol. Select the following settings in this respect: Subsequently, enter the following settings under Options / Interface / Settings: Select the RS / RS5 interface under Options / Interface. This is also applicable if an RS5/USB converter is used and the converter is connected to the computer via the USB connection. Operating instructions VC60s Be Camille Bauer

3 The existing COM ports are determined as the communication interface when starting the program and selecting RS/RS5. Only COM ports found are available for selection. The COM port of an external RS or RS5 converter may be determined (and, if required, changed) via the Windows system control. Example for Windows XP: System control => System Limiting the range of possible device addresses speeds up the search of connected devices considerably. Example: If only devices are connected, it makes sense to select the address range from to. All settings are stored as the program is terminated. If the COM port is not available upon the next start of the program (e.g. because the converter has not been plugged in) another valid interface is set. To determine which COM port has been allocated to the RS5 converter (if required), please proceed as follows: This example shows the COM ports of a PCMCIA card and a USB-RS converter: - Silicom Serial Card: COM - USB-RS adapter: COM If you use the Camille Bauer USB-RS5 converter (Article Number 69), the same is to be connected as follows: T T B A T T HALF RS5 Rx POWER Tx USB / RS5 CONVERTER USB GND A B. Block diagram Power supply Measuring Inputs A, kv, kv μp, kv, kv, kv Relay contact Relay contact D D A A+ A Analog output 0,5 kv Tx Rx + Bus GND Camille Bauer Operating instructions VC60s Be

4 . Technical data Table : Input variables, measuring ranges Measurement type Measuring range Minimum span DC voltage [mv] mv mv DC voltage [V] V > V DC current [ma] ma 0, ma Resistance [Ω] Ω Ω RTD Pt C 0 K RTD Ni C 5 K TC Type B C 65 K TC Type E C K TC Type J C 9 K TC Type K 0... C 50 K TC Type L C K TC Type N C K TC Type R C 59 K TC Type S C 65 K TC Type T C 50 K TC Type U C 9 K TC TypeW5Re-6Re C 5 K TC TypeWRe-5Re C 6 K Measuring input Direct voltage Measuring range mv For limits see Table Ri > 0 MΩ, continuous, overload max. ±00 mv Measuring range V For limits see Table (only in corresponding Ri =. MΩ, continuous, device type) overload max. ±00 V Direct current Measuring range ma For limits see Table Ri = Ω, continuous, overload max. ±50 ma Resistance thermometer RTD Resistance measurement types Pt00 (IEC 605), adjustable Pt0 Pt000 Ni00 (DIN 60), adjustable Ni50 Ni000 Measuring range limits See Table Wiring, or -wire connection Measuring current 0. ma Line resistance 0 Ω per line, in -wire connection adjustable or calibratable Thermocouples TC Thermocouples Type B, E, J, K, N, R, S, T (IEC 605-) Type L, U (DIN 60) Type W5Re-W6Re, WRe- W5Re (ASTM E9-90) Measuring range limits See Table Cold junction compensation Internal (with installed Pt00), with Pt00 on terminals, external with reference junction thermostat 0 0 C Resistance measurement, teletransmitter, potentiometer Measuring range limits See Table Wiring, or -wire connection Resistance teletransm. Type WF and WF DIN Measuring current 0. ma Line resistance 0 Ω per line, in -wire connection adjustable or calibratable Measuring input Direct current Measuring range ma Same as Measuring input Direct voltage Measuring range mv Same as Measuring input Resistance thermometer RTD Same as Measuring input except: Wiring or -wire connection Thermocouples TC Same as Measuring input Resistance measurement, teletransmitter, potentiometer Same as Measuring input except: Wiring or -wire connection Please note: The following device types are available: a) VC60s with measuring input for x direct current [ma] and x high direct voltage [V] The direct voltage [V] and direct current [ma] measuring methods can be allocated to Input or Input here. b) VC60s with measuring input for x direct current [ma] The different device types are firm and cannot be reprogrammed! Measuring inputs and are galvanically connected. If input sensors or input variables are used, observe combination options in Table (page ) and circuit instructions (page 0)! Analog output The two outputs are galvanically connected and have a common earth. Voltage and current output software-configurable. Direct current Output range Burden voltage Open circuit voltage Limit Residual ripple Source resistance ± 0 ma, range may be freely set max. V < V Adjustable, max. ± ma <50 μa pp (after low pass 0 khz) >5 MΩ Operating instructions VC60s Be Camille Bauer

5 Direct Voltage Output range ± 0 V, range may be freely set Load max. 0 ma Current limit Approx. 0 ma Limit Adjustable, max. ± V Residual ripple <0 mv pp (after low pass 0 khz) Source resistance < Ω Output settings Limit Gain/offset trimming Inversion Relay contact outputs Contact Switching capacity pole, changeover contact AC: A / 50 V DC: A / 0 V Bus/programming connection Interface, protocol RS-5, Modbus RTU Baudrate 9,6...5, kbaud, adjustable Transmission behaviour Measured variables for the outputs Input Input Input + Input Input Input Input Input Input Input Minimum value, maximum value or mean value of Input and Input Sensor redundancy Input or Input Transmission functions Linear, Absolute amount, scaling (gain/ offset), magnifier function (zoom) user-specific via basic value table ( basic values per measured variable) Settling time: Adjustable 0 s Limit values and monitoring Number of limit values Measured variables for limit values Input Input Measured variable for outputs Input Input (e.g. drift monitoring in case of sensors) Input Input (e.g. drift monitoring in case of sensors) Functions Absolute amount Gradient dx/dt (e.g. temperature gradient monitoring) Time delay Adjustable s Signaling Relay contact, alarm LED, Status Sensor breakage and short circuit monitoring measuring input Signalling Relay contact, alarm LED, Status Output value in case of a fault Signalling to alarm LED In case of a sensor error, the defective input ( or ) is signalled by the number of flashes of the alarm LED (x or x). In case of a failure at both inputs: Alarm LED does not flash. Other monitoring operations Drift monitoring Monitoring of measured value between input sensors for a certain period of time (e.g. due to different sensor response times). If this time is exceeded, an alarm is signalled. (See Limit values and ) Sensor redundancy Measurement with temperature sensors; if Sensor fails (fault) Sensor is activated for bridging (see measuring variable for outputs). Alarm signalling Time delay Alarm LED ERR Relay contact Output value in case of a fault Power supply Adjustable 0 60 s When the relay is activated, the yellow LED shines, invertible alarmfunction For sensor breakage and short circuit, value adjustable 0 0% Rated voltage UN Tolerance 0 V DC * ±5% 00 0 V AC, 5 00 Hz ±5% * In case of a power supply voltage >5 V DC, the power supply circuit must contain an external fuse. Power consumption Displays at the instrument < W bzw. VA LED Color Function ON/ERR green Power on red Alarm green flashing Communication activ yellow Relay on yellow Relay on Configuration, programming Operation with PC software «CB-Manager» Camille Bauer Operating instructions VC60s Be 5

6 Accuracies (according to EN/IEC 600-) Reference conditions Ambient temperature Power supply Reference value Settings Installation position C ± K V DC Span Input : Direct voltage mv, mv Output : 0 ma, burden resistance 00 Ω Mains frequency 50 Hz, Setting time s Input, output, relay, monitoring off or not active Vertically, detached Basic accuracy At reference conditions ±0.% Other types of measurement and input ranges: RTD Pt00, Ni00 ±0.% ±0. K Resistance measurement ±0,% ±0. Ω TC Type K, E, J, T, N, L, U ±0.% ±0. K, measurement value > 00 C TC Type R, S ±0.% ±. K TC Type B ±0.% ±. K, measurement value > 00 C TC W5Re-W6Re, WRe-W5Re ±0.% ±.0 K DC voltage mv ±0.% ±0.05 mv DC voltage V ±0.% ±0.005 V DC current ma ±0.% ±0.005 ma Additional error (additive) High range minimum value (Minimum value >0% of maximum value): ±0.% of maximum value Small output range ±0.% * (reference range / new range) Cold junction compensation internal typical ± K Magnifier function ± Zoom factor x (basic accuracy + additional error) Zoom factor = measured variable range / zoom range Influencing factors Ambient temperature Long-term drift ±0.% Common mode influence ±0.0% ±0.% per 0 K at reference conditions other settings: basic accuracy and additional errors per 0 K Ambient conditions Operating temperature C Storage temperature 0 +0 C Relative humidity Annual average 5%, no condensation Range of utilisation Internal room up to 000 m above sea level Installation details Design Top-hat rail housing U Combustibility class V-0 according to UL 9 Dimensions See dimensional drawing Assembly For snap-on fastening on top-hat rail (5 x 5 mm or 5 x.5 mm) according to EN 500 Terminals Pluggable,.5 mm Front plug spring terminal.5 mm Weight 0. kg Product safety, regulations Electromagnetic EN / compatibility Ingress protection Housing IP 0 (acc. IEC 59 or EN 6059) terminal IP0 Electric design Acc. IEC or EN 600 Degree of pollution Between power supply and Reinforced insulation all circuits and between overvoltage category III the measuring input ( + ) Working voltage 00 V and all circuits Test voltage. kv AC rms Between output ( + ) and relay contact Between output ( + ) and the bus connection Reinforced insulation overvoltage category II Working voltage 00 V Test voltage. kv AC rms Functional insulation Working voltage <50 V Test voltage 0.5 kv AC rms Environmental tests EN /-/- EN Shock: 50g, ms, sawtooth, half-sine EN Vibration: 0.5mm/g, Hz, 0 cycles Type label 6 Operating instructions VC60s Be Camille Bauer

7 Explanation of symbols on the type label Symbol Meaning Double insulation, device of protection class CE conformity mark. The device fulfills the requirements of the applicable EG directives Caution! General hazard point. Read the operating instructions. The instruments must be only be disposed of in the correct way! General symbol: Input General symbol: Output General symbol: Power supply General symbol: Communication General symbol: Relay 5 Signal flow The following diagram shows the VC60s signal flow. All relevant measured variables and parameters determining the signal flow are represented. Overview signal flow Input Input Legend Measured variables Configuration, parameters Signal flow measured value and output Measured variable Measured variable INPUT INPUT MEAS MEAS Signal flow limit value and alarm OUTPUT Output [ma / V] LED Alarm Relay, LED Relay Relay, LED Relay Camille Bauer Operating instructions VC60s Be

8 Signal flow measured value and output Input Input Legend Measured variables TSET Sensor table Setting time Configuration, parameters INPUT INPUT OFFSET OFFSET SCALE E Output link MATRIX E SCALE Signal flow limit value and alarm Transm. behaviour - x^ - TAB, TAB MEAS Measured variable MEAS Measured variable - inv OUTSET, Bit nur VB60s OUTSET, Bit PERCENT Output [%] OUTSET Output behaviour PERCENT Output [%] Limitation OUTSET ERRVAL ERRVAL Value in case of a fault OUTSET, Bit 6, STATUS, Bit -5, - OUTSET, Bit 6, STATUS, Bit -5, - TRIM OUTPUT Output [ma / V] OUTPUT Trimming TRIM Operating instructions VC60s Be Camille Bauer

9 Signal flow limit value and alarm Legend Measured variables Configuration, parameters Signal flow measured value and output INPUT INPUT MEAS MEAS LIMIT Measured variable Limit value LIMITOFF LIMITON Limit value link LIMITA LIMIT Measured var. Limit value LIMIT Measured var. Limit value LIMITON LIMITOFF LIMITOFF LIMITON Limit value link LIMITB LIMIT Measured variable Limit value LIMITON LIMITOFF TONLIMITA TOFFLIMITA Limit value delay Limit value STATUS Limit value Limit value delay TONLIMITB TOFFLIMITB Limit value STATUS Limit value Limit value, STATUS Breakage Short circuit ALARMSETA (without inversion) Limit value, Alarm link ALARMSETB (without inversion) STATUS Breakage Short circuit TON TOFF Alarm delay Rise, drop Alarm STATUS Alarm ALARMSETA, Bit - inv RELAISSIM nur VB60s ALARMSETA, Bit 0- STATUS Relay -Status STATUS Alarm ALARMSETB, Bit RELAISSIM ALARMSETB, Bit 0- STATUS Relay -Status LED Alarm Relay, LED Relay Relay, LED Relay Camille Bauer Operating instructions VC60s Be 9

10 6. Modbus interface 6. EIA-RS-5 Standard The EIA-RS-5 standard defines the physical layer of the Modbus interface. Coding The data is transmitted in serial form via the -wire bus. The information is coded as a difference signal in the NRZ code. Positive polarity signals a logic, negative polarity signals the logic 0. Connections A shielded, twisted, -conductor cable should be used as a bus cable. Shielding serves improved electromagnetic compatibility (EMC). Depending on the source of information, the description of Conductor A and B is contradictory. The potential difference of all bus participants may not exceed ± V. Therefore, the use of a shield or a third conductor (ref line) is recommended to create potential equalisation. + line line ref line Topology Both ends of the bus cable +5V must be equipped with a line 90 terminator. Supplementing the RS-5 A/P + line termination resistance RT 0 of the EIA-RS-5 standard an RS-5 B/N additional resistance RU (pullup) must be wired against the 90 ref line supply voltage and a resistance 0 V RD (pulldown) against the reference potential. These two resistances ensure a defined idle potential on the line when none of the participants is sending. Master < m Slave Slave Slave Slave Slave Slave 5 OK System requirements Cable: Twisted, -wire line, wave resistance 00 to 0 Ω, min. 0.mm (AWG) Line length: Maximum 00m depending on the transmission rate Participants: Maximum per segment Rate: 9 600, 00, 9 00, 00, , 5 600, 5 00 Baud Mode: bit format - stop bit without parity or stop bit with even/uneven parity 6. Coding and addressing Addressing In the telegram, all data addresses refer to zero. The first data element is always addressed via the 0 address. For example, the coil which is known as "Coil " in the device, is addressed as "Coil 0" in the telegram. Coil is addressed as 0x00E. Holding register 000 is addressed as Register 0 in the telegram. The function code of the telegram already states that a "holding register" is concerned. Consequently, the reference to "XXXX is implicit. Holding register 00 is addressed as 0x006B (0 decimal). Serialisation The specification defines the telegrams as byte sequences. The respective physical layer (RS5, Ethernet) is responsible for the correct serialisation of the bytes (MSB or LSB First). RS5 (UART, COM) transmits the "Least Significant Bit first (LSB First) and adds the synchronisation and backup bits (start bit, parity bit and stop bit). Start 5 6 Par Stop Bits Bits are represented within a byte in a conventional manner with the MSB (Bit ) leftmost and the LSB (Bit 0) rightmost (00 00 = 0x5A = 90). An example for the inquiry of Coils 0 to 0 of Slaves. Byte Inquiry Response 0 Slave address 0x Slave address 0x Function code 0x0 Function code 0x0 Start address 0x00 Byte count 0x0 9 = Coil 0 0x Byte 0 0xCD Number 0x00 Byte 0x6B = 0x5 Byte 0x0 The start address in the inquiry plus the bit position in response byte 0 corresponds to the coil address. Commenced bytes are completed with zeros. Coil...0 = 0xCD = 000b Coil0 = ON, Coil = OFF, Coil = ON, etc. Master Slave NO Slave 0 Operating instructions VC60s Be Camille Bauer

11 Bytes Modbus does not know a byte or character data type (see address space). Strings or byte arrays are mapped in "holding registers ( characters per register) and transmitted as a "character stream", e.g. "Hello_World. Register HEX char Register HEX char 00 Ox65 H e 00 0x56F W o 00 Ox6C6C l l 005 0x6C r l 00 Ox6F5F o _ 006 0x600 d Words Registers or words are transmitted according to specification in "Big Endian format, e.g. Read Holding Register 00 of Slave. Real Modbus does not know any data types to represent floating point numbers. On principle, any data structures may be mapped on the 6Bit register ("cast ). The IEEE 5 standard is the most used standard to represent floating point numbers. Bit Syntax Address Description Data type # Default Description 6. Device identification Start address of the described data block (register, coil or input status) Unique variable or structure description Data type of variable (U: unsigned, INT: integer, /6/ bit, REAL or CHAR[..]) Offset from the start address in the data type unit, for Byte 0: Low, : High byte Value upon derlivery or after a hardware reset Exact details concerning the variable described The device is identified by "Read Slave ID. Function h: Report Slave ID Master telegram: Device address Function CRC ADDR 0x LO HI V E E E E E E E E M M M M M M M M M M M M M M M M M M M M M M M Exponent Algebraic sign Mantissa The first register contains Bits 5 0 of the -bit number (bit 0 5 of the mantissa). The second register contains Bits 6 of the -bit number (algebraic sign, exponent and Bit 6- of the mantissa). 6. Mapping Address space The address space may be divided into address spaces according to the types of data. Space r/w Address area Function code Coil Discrete input Input register Holding register Readable Writeable Only readable Only readable Readable Writeable x0 0x05 0x0F Read Coil Status ) Force Single Coil ) Force Multiple Coils ) x0 Read Input Status ) x0 Read Input Register ) x0 0x06 0x0 Read Holding Registers Force Single Register ) Preset Multiple Registers ) not implemented To reduce the commands, the device image was represented as far as possible in "holding registers". Slave telegram: Device Address Function Number data bytes Slave ID Sub ID Data CRC ADDR 0x LO HI Device ID Sub-ID Device Description 0x0 0x00 VR660 Temperature controller 0x0 0x00 A00R Display 0x0 0x0 CAM Universal measuring unit for heavy current variables 0x0 0x00 APLUS Multifunctional display 0x05 0x00 V60s Universal transmitter 0x05 0x0 VB60s Universal transmitter multi in/out 0x05 0x0 VC60s Universal transmitter second relay 0x05 0x0 VQ60s Universal transmitter fast setting time Device information Adress Description Data type Description 06 DEVICE UINT6 Device type Bit Description 0 Reserved Reserved 0: V / ma inputs : x ma inputs -5 Reserved Segments Address Description Permitted function codes Actions Measured values, status Reserved Settings (Modbus) Confi guration data 0x0 0x0 Read Holding Registers Preset Multiple Registers 06 Device type 0x0 Read Holding Registers Camille Bauer Operating instructions VC60s Be

12 6.5 Measured values Triggering action Address Description Data type # Default Description 009 ACTION UINT6 0 This register starts actions. Action 9 Description Input : With short-circuited input terminals, the line calibration is realised and the measured parameters are stored in the device. This procedure is indicated by a fl ashing green LED. Line calibration at Input (same as Input ) 00 ACTDAT Additional information for the implementation of an action. Simulation of output variables Writing into the PERCENT, PERCENT, OUTPUT, OUTPUT registers interrupts the signal flow to the respective variable and the desired value is specified (However, percent and output value cannot be simulated simultaneously). The status of the simulation mode can be read in the STATUS status register. The simulation mode is terminated by writing 0 into the respective bits in the STATUS register. Current measured variables Address Description Data type # Default Description 05 STATUS UINT6 0 Status Bit Description Reserved Reserved Device fault Parameter fault Sensor breakage Input Sensor short circuit Input Reserved Sensor breakage Input Sensor short circuit Input Reserved Alarm Alarm (relay status before inverting) Limit value Limit value Relay status Device reset or new parameter values 05 STATUS UINT6 0 Status of the simulation mode: A set bit indicates the simulation mode of the respective register. Bit Description 0 Output (PERCENT) Output (OUTPUT) Output (PERCENT) Output (OUTPUT) 059 INPUT REAL 0.0 Measured value Input 06 INPUT REAL 0.0 Measured value Input 06 MEAS REAL 0.0 Measured variable for Output 065 MEAS REAL 0.0 Measured variable for Output 06 LIMIT REAL 0.0 Measured variable for Limit value 069 LIMIT REAL 0.0 Measured variable for Limit value 0 T_JUNCTION REAL 0.0 Cold junction temperature Input 0 T_JUNCTION REAL 0.0 Cold junction temperature Input 05 ELAPSED UINT 0 Operation hour counter [s ] 0 PERCENT REAL 0.0 Output : Scaled output variable in % 09 PERCENT REAL 0.0 Output : Scaled output variable in % 0 OUTPUT REAL 0.0 Output [ma] / [V] 0 OUTPUT REAL 0.0 Output [ma] / [V] 05 LIMIT REAL 0.0 Measured variable for Limit value The simulation mode is terminated by writing zeros into the respective bit positions (0..). Operating instructions VC60s Be Camille Bauer

13 6.6 Configuration parameters Settings Address Description Data type # Default Description 055 DEVADDR UINT6 0h MODBUS Slave address ( ) 056 MODBUS UINT6 h MODBUS settings Bit Description 0- Baudrate 0: 9600 : 00 : 900 : 00 : : : 500 : Reserved 0: Odd parity : Even parity 0: Parity disabled : Parity enabled 5 0: Stop bit : Stop bits -5 Response delay [ms] (5..55) Resetting of communication settings Once the MODBUS settings have been stored in the device, communication with the device is only possible if the settings are known. The following technique resets the MODBUS settings to the delivery status: - Device address: 0h - Baudrate: Parity: None - Stop bits: A plug prepared for this purpose (Terminal + is connected to Terminal GND with a resistance of kohm) is connected to the RS5 interface before the device is switched on. After the device has been switched on, the red LED shines for approx. 0 seconds. During this time, the green LED flashes. Subsequently, the red LED turns off (the green LED continues flashing). Within further 0 seconds, this plug has to be removed from the device. After the successful completion of this procedure, the communication default settings are stored again in the device. If the procedure described is not adhered to, the interface parameters are not changed. Configuration Address Description Data type # Default Description 05 DATE UINT 0 Confi guration date (UTC time stamp in seconds starting..90) 059 TAG CHAR[] VC60s \0 Device text 05 INPUT UINT 0 00h at xma: Type of measurement Input FFh: Measurement is inactive 0h Wiring variant A Terminal 00h: Voltage measurement [mv], 0h: Thermocouple internally compensated [K], 60h: Thermocouple with ext. cold junction thermostat [K], h: Resistance thermometer -wire [K], h: Resistance thermometer -wire [K],, h: Resistance thermometer -wire [K],,, h: Thermocouple with ext. Pt00 on Terminals - [K],, h: Thermocouple with ext. Pt00 on Terminals - [K],,, 0h: Resistance measurement -wire [Ω], 0h: Resistance measurement -wire [Ω],, 0h: Resistance measurement -wire [Ω],,, h: Resistance teletransmitter WF [Ω],, 6h: Resistance teletransmitter WFDIN [Ω],, 0h: Voltage measurement [V] 6, 0h: Current measurement [ma] 5, 06h: Sensor earthed: Voltage measurement [mv], 0h: Sensor earthed: TC internally compensated [K], 66h: Sensor earthed: TC, ext. cold junction thermostat [K], h: Sensor earthed: TC with ext. Pt00 on Terminals - [K],, Camille Bauer Operating instructions VC60s Be

14 Wiring variant B 0h: Voltage measurement [mv], h: Thermocouple internally compensated [K], 0h: Thermocouple with ext. cold junction thermostat [K], h: Resistance thermometer -wire [K], h: Resistance thermometer -wire [K],, 5h: Thermocouple with ext. Pt00 on Terminals - [K],,, h: Thermocouple with ext. Pt00 on Terminals - [K],, h: Resistance measurement -wire [Ω], h: Resistance measurement -wire [Ω],, 5h: Resistance teletransmitter WF [Ω],, h: Resistance teletransmitter WFDIN [Ω],, 6h: Sensor earthed: Voltage measurement [mv], h: Sensor earthed: TC internally compensated [K], 6h: Sensor earthed: TC, ext. cold junction thermostat [K], 50h: nd current input [ma] 6, Combination limits are separately shown in a table on page 9. FF Sensor type Input FFh: Linear 0: RTD Ptxxx (e.g. Pt00) : RTD Nixxx : Customer-specifi c characteristic curve (only with NLB) : TC Type B : TC Type E 5: TC Type J 6: TC Type K : TC Type L : TC Type N 9: TC Type R 0: TC Type S : TC Type T : TC Type U : TC Type W5-W6Re : TC Type W-W5Re Automatic parameter correction 05 INPRANGE REAL Measuring range Input Variable Range Minimum span U[mV]: ±0 mv 000 mv mv U[V]: ±0 V 00 V V RTD: Acc. sensor limits TC: Acc. sensor limits R: [Ω] Ohm see special case WF, WFDIN * I [ma]: ±0 50 ma 0. ma Automatic parameter correction Measuring range start at xma: at xma: 0.0 Measuring range end 05 SCALE REAL.0 Scaling factor for INPUT * Resistance teletransmitter For teletransmitters the measuring range is defined by resistance values Input : Same as Input. Parameter INPRANGE, measuring range start INPRANGE, measuring range end SENSVAL Meaning Ra Re Rd Ra Rd Re 0% 00% Ra Rd Re 0% 00% Operating instructions VC60s Be Camille Bauer

15 Address Description Data type # Default Description 050 SENSVAL REAL 00.0 Input : Sensor value [Ω] at 0 C (e.g for Pt00) Pt0 Pt000 Ni50 Ni000 WF, WFDIN: SENSVAL=Rd Automatic parameter correction 05 REF REAL 0.0 Reference value Input : Line resistance [Ω] in -wire measurement: 0 0 Ohm Reference temperature in TC ext. comp.: -0 0 C Automatic parameter correction 05 INPUT UINT 0 FFh Type of measurement Input (same as Input ) at xma: 50h FFh Sensor type Input (same as Input ) 055 INPRANGE REAL Measuring range Input (same as Input ) Measuring range start at xma: at xma: 0.0 Measuring range end 059 SCALE REAL.0 Scaling factor for INPUT 05 SENSVAL REAL 00.0 Input : Sensor value [Ω] at 0 C (e.g for Pt00) Pt0 Pt000 Ni50 Ni000 WF, WFDIN: SENSVAL=Rd Automatic parameter correction 05 REF REAL 0.0 Reference value Input : Line resistance [Ω] in -wire measurement: 0 0 Ohm Reference temperature [ C] in TC ext. comp.: -0 0 C 055 FREQ REAL 50.0 System frequency [Hz]: 0 00 Hz Automatic parameter correction 05 TSET REAL.0 Settling time (99%) [s] ( 0) Automatic parameter correction 059 SETTING UINT6 00h Settings Bit Description 0 Recognition of the type of connection (L, L, L) after reset Input : Breakage monitoring activated Input : Breakage monitoring activated Input : Short circuit monitoring activated Input : Short circuit monitoring activated 0550 MATRIX UINT Linking of inputs with outputs 0 0h Output : 00h: Not used 0h: Input 0h: Input 0h: Input + 0h: Input 05h: Input 06h: Input * 0h: Minimum value (Input,) 0h: Maximum value (Input,) 09h: Mean value (Input,) h: Sensor redundancy: Input normally h: Sensor redundancy: Input normally h: Sensor redundancy: Minimum value (Input,) h: Sensor redundancy: Maximum value (Input,) 9h: Sensor redundancy: Mean value (Input,) Bit 6: Absolute value of the measured variable for the output - Only measured variables of the same unit may be linked. - Product formation: Only possible for combinations V*mV, V*mA, ma*ma, mv*ma and mv*mv. Sensor redundancy - Measured variable in case of a fault: INPUTx which does not show a fault - Limitations: - The same measuring range for both inputs - The same scaling factors (always.0) - No output value in case of a fault - Temperature measurement - Breakage or short circuit monitoring active Camille Bauer Operating instructions VC60s Be 5

16 Address Description Data type # Default Description 00h at xma: 0h Output (same as Output ) 055 LIMITA UINT Setting of limit values 0 0 Measured variable for Limit value Bit Description 0- Limit value 6 0: Not used : Input (INPUT) : Input (INPUT) : Measured variable Output (MEAS) : Measured variable Output (MEAS) 5: Input Input 6: Input Input Absolute value of measured variable for the limit value : Gradient dx/dt Note: Drift monitoring is realised by difference calculation. Only measured variables of the same unit may be linked. 0 Measure variable for Limit value (same as Limit value ) 055 ALARMSETA UINT Relay and alarm (Relay ) 0 00h Relay, LED relay Bit Description Limit value Limit value Sensor breakage Input or Sensor short circuit Input or Reserved Limit value Limit value Inverted These settings may all be combined with each other. 00h Alarm, LED ON/ERR Bit Description Limit value Limit value Sensor breakage Input or Sensor short circuit Input or Reserved Limit value Limit value Note: Drift monitoring is realised by difference calculation. These settings may all be combined with each other. 055 TON REAL 0.0 Alarms rise delay [s]: TOFF REAL 0.0 Alarms drop delay [s]: TONLIMITA REAL 0.0 Limit values,: rise delay [s]: TOFFLIMITA REAL 0.0 Limit values,: drop delay [s]: LIMIT0N REAL 0.0 Switching-on threshold Limit value, unit of LIMIT 056 LIMIT0FF REAL 0.0 Switching-off threshold Limit value, unit of LIMIT 0565 LIMITON REAL 0.0 Switching-on threshold Limit value, unit of LIMIT 056 LIMITOFF REAL 0.0 Switching-off threshold Limit value, unit of LIMIT 6 Operating instructions VC60s Be Camille Bauer

17 Address Description Data type # Default Description 0569 OUTSET UINT6 000h Output settings Output Bit Description 0- Output limit 0: ±0 ma or 0 V : ± ma or 0.5 V : ± ma or V : 0./+0.5 ma or 0./+0.5 V (e.g.. ma 0.5 ma) Signal fl ow 0: Interrupted : Activated Output confi guration 0: Current output : Voltage output Inverting 0: normal, : inverted 5 Table 0: without, : with table 6- Output in case of a fault 0: PERCENTx, : ERRVALx in case of fault Input : ERRVALx in case of fault Input : ERRVALx in case of fault Input or -5 Transmission function 0: User-defi ned : Linear : Quadratic : Volume of a horizontal cylinder 050 OUTRANGE REAL Output range Output Automatic parameter correction 0.0 Minimum value 0 0 [ma] / 0 0 [V] 0.0 Maximum value 0 0 [ma] / 0 0 [V] 05 TRIM REAL Output trimming Output Automatic parameter correction Offset trimming [in % of the output range, setting range +/ 0%] 00.0 Gain trimming [in % of the output range, setting range 90 0%] 05 ERRVAL REAL 0.0 Output value Output in case of a fault [in % of the output range, setting range -0 +0%) 050 OUTSET UINT6 00h Output settings Output (same as Output ) 05 OUTRANGE REAL Output range Output 0.0 Minimum value 0 0 [ma] / 0 0 [V] 0.0 Maximum value 0 0 [ma] / 0 0 [V] 055 TRIM REAL Output trimming Output Offset trimming [in % of the output range, setting range +/ 0%] 00.0 Gain trimming [in % of the output range, setting range 90 0%] 059 ERRVAL REAL 0.0 Output value Output in case of a fault [in % of the output range, setting range -0 +0%) 059 GRAD_TIME REAL.0 Time span between two measured values for gradient calculation of limit values in seconds Range: x TSET 60 s Automatic parameter correction 059 NUMTAB UINT Number of table values 0 0 Number of table values Table Automatic parameter correction 0 Number of table values Table Automatic parameter correction 059 TAB_YA REAL -0.0 Table : Y-value (-0%) in % of the measuring range Camille Bauer Operating instructions VC60s Be

18 Address Description Data type # Default Description 0596 TAB_X REAL[0] 0.0 Table : X-values in % of the measuring range 066 TAB_Y REAL[0] 0.0 Table : Y-values in % of the measuring range 066 TAB_YE REAL 0.0 Table : Y-value (0%) in % of the measuring range 06 TAB_YA REAL -0.0 Tabelle : Y-Wert (-0%) in % vom Messbereich 060 TAB_X REAL[0] 0.0 Tabelle : X-Werte in % vom Messbereich 00 TAB_Y REAL[0] 0.0 Tabelle : Y-Werte in % vom Messbereich 060 TAB_YE REAL 0.0 Tabelle : Y-Wert (0%) in % vom Messbereich 06 LIMITB UINT Setting of limit values 0 0 Measured variable for Limit value Bit Description 0- Limit value 6 0: Not used : Input (INPUT) : Input (INPUT) : Measured variable Output (MEAS) : Measured variable Output (MEAS) 5: Input Input 6: Input Input Absolute value of measured variable for the limit value : Gradient dx/dt Note: Drift monitoring is realised by difference calculation. Only measured variables of the same unit may be linked. 0 Measure variable for Limit value (same as Limit value ) 06 ALARMSETB UINT Relay and alarm (Relay ) 0 00h Relay, LED relay Bit Description Limit value Limit value Sensor breakage Input or Sensor short circuit Input or Reserved Limit value Limit value Inverted These settings may all be combined with each other. 06 TONLIMITB REAL 0.0 Limit values, : rise delay [s]: TOFFLIMITB REAL 0.0 Limit values, : drop delay [s]: LIMITON REAL 0.0 Switching-on threshold Limit value, unit of LIMIT 00 LIMITOFF REAL 0.0 Switching-off threshold Limit value, unit of LIMIT 0 LIMITON REAL 0.0 Switching-on threshold Limit value, unit of LIMIT 0 LIMITOFF REAL 0.0 Switching-off threshold Limit value, unit of LIMIT 06 OFFSET REAL 0.0 Offset value for INPUT, same unit as INPUT 0 MEASRANGE REAL Measured value range for output in % of the largest possible measured variable range Measured variable range minimum [%] 00.0 Measured variable range maximum [%] - Requirement: Minimum < maximum 0 OFFSET REAL 0.0 Offset value for INPUT, same unit as INPUT 0 MEASRANGE REAL Measured value range for output in % of the largest possible measured variable range Measured variable range minimum [%] 00.0 Measured variable range maximum [%] - Requirement: Minimum < maximum 0 to 09 Reserved Reserved Max. +/- ma or +/- V Automatic correction of parameters in the device. Each parameter must range within permitted limits. These partly depend on other parameters. If parameters determining the limits of dependent parameters are changed, (e.g. measuring range is dependent on the type of measurement), the respective parameters are automatically limited to the permitted parameters. The status will show that such a correction has taken place. Operating instructions VC60s Be Camille Bauer

19 Limitations of configuration parameters Options to combine types of measurement Register: 05, 05 The numerous types of measurement can be combined with each other in different ways. See Table p. The "earthed" combination is used if both sensors are connected to each other. Measured variable ranges Based on linking (register MATRIX), scaling (register SCALE, ) and offset (OFFSET, ), the largest possible measured variable range is calculated from the measuring ranges (register INPRANGE, ). The device does this automatically. The set measured variable range (register MEASRANGE, ), which must be within the calculated measured variable range (zoom function), is then mapped on the analogue output range. The table values (register TAB..., TAB...) refer to the set measured value range. Abbreviations: k: SCALE Ta Te: INPRANGE k: SCALE Ta Te: INPRANGE MRmin...MRmax: Calculated, largest possible measured variable range at k>=0: Min = (T a + OFFSET) x k Max = (T e + OFFSET) x k at k>=0: Min = (T a + OFFSET) x k Max = (T e + OFFSET) x k at k<0: Min = (T e + OFFSET) x k Max = (T a + OFFSET) x k at k<0: Min = (T e + OFFSET) x k Max = (T a + OFFSET) x k Matrix Linking of inputs with outputs Minimum value MRmin Measured variable range Maximum value MRmax Input Min Max Input Min Max Input + Min + Min Max + Max Input - Min Max Max Min Input - Min Max Max Min Input * Input Input Min Max Min Max 0 >0 0 >0 <0 0 0 >0 <0 >0 0 >0 0 >0 <0 0 <0 0 <0 0 >0 >0 <0 0 0 >0 <0 >0 <0 0 <0 >0 <0 >0 <0 >0 Min * Min Min * Max Min * Max Min * Max Max * Max Max * Min Max * Min Min * Max Min (Min * Max, Min * Max) Max * Max Max * Min Max * Max Min * Max Min * Min Min * Min Max * Max Min * Min Max (Min * Min, Max * Max) Minimum value (Input, ) Min (Min, Min) Min (Max, Max) Maximum value (Input, ) Max (Min, Min) Max (Max, Max) Mean value (Input, ) (Min + Min)/ (Max + Max)/ Sensor backup Input Min Max Sensor backup Input Min Max Sensor backup minimum value (Input, ) Sensor backup maximum value (Input, ) Sensor backup mean value (Input, ) k = k, T a = T a, T e = T e Min Max Min Max Min Max Matrix= Absolute value of the measured variable -> the previously calculated values (MRmin, MRmax) are rescaled once more: Matrix Minimum value MRmin Absolute value of the measured variable Measured variable range Maximum value MRmax At MRmin, MRmax >= 0 MRmin MRmax At MRmin < 0, MRmax >= 0 0 Max ( MRmin, MRmax ) At MRmin, MRmax < 0 MRmax MRmin Setting time Register: 05 The minimum setting time depends on whether both inputs are configured, on the types of measurement, on breakage and short circuit monitoring. The following minimum setting times result for the input: Type of measurement Minimum setting time [ms] Breakage monitoring Short circuit monitoring Voltage [mv] 5 X Voltage [V] 60 Current [ma] 60 Resistance [Ω] L 0 X X Resistance [Ω] L, WF, WF_DIN 595 X X Resistance [Ω] L 5 X X Thermocouple int. comp. 5 X Linearisation tables Y..Y5 YE YA 0% 0% 00% X..X5 0% The transmission functions stored in registers OUTSET or OUTSET constitute information for the PC software to generate the desired transmission function with the table values. This information is irrelevant for the device. Characteristic curves: User-defined, linear, quadratic Volume of a horizontal cylinder: Camille Bauer Operating instructions VC60s Be 9

20 . Electric connections Circuit Terminals Remarks Measuring input to Output 9 (+), ( ) Relay contacts relay relay Power supply Bus-/programming connection nc com no (+/~) ( /~) See Table, page 0/ In dead voltage condition nc and com are connected Note polarity at DC +,, GND Front plug Table : Connections of inputs Types of measurement Direct voltage mv Thermocouple with external cold junction thermostat or internally compensated Wiring Input Input + U [mv] Wiring with input sensors If input sensors or input variables are used, observe combination options in Table! Beschaltung Eingang und 5 Thermocouple with Pt00 at the terminals at the same input Pt <V All Inputs max. 00V CATIII Thermocouple with Pt00 at the terminals at the other input Pt00 + If input sensors or input variables are used, these must be free of potential or galvanically isolated against each other, on principle! Otherwise, the transmitter may be damaged. Exceptions: In case of a permitted input combination with common (and approved) connections on Terminal. E.g. direct voltage mv (Terminal, ) & direct voltage V (Terminal 6, ) In case of a permitted input combination with the same reference potential (e.g. earth) on Terminal and E.g. thermocouples (on Terminals, or, ) with earthed sensor tips or two mv inputs with a common earth potential on Terminals and. In these cases, the specified types of measurement must be configured for earthed sensors. See Table "Options to combine types of measurement" page Resitance thermometer or resistance measurement -wire Resistance thermometer or resistance measurement -wire Resistance thermometer or resistance measurement -wire - RTD, R RTD, R RTD, R 0 Operating instructions VC60s Be Camille Bauer

21 Types of measurement Wiring Input Input Ra 0% Rd Resistance 00% Re teletransmitter WF. Dimensional drawing With screw terminals 0 Resistance Teletransmitter WF- DIN Ra Rd Re 0% 00%.5 0 Direct voltage V (only in corresponding device type) + - U [V] 6 With spring cage terminals Direct voltage ma (Input only in corresponding device type) + - I [ma] 5 6 Table : Measuring method combination options.5 0 Input measuring method U [mv] earthed U [V] I [ma] TC ext. earthed TC int. earthed R L R L RTD L RTD L I [ma] Input measuring method Terminals, 6, 5,,,,,,,,,,, 6, U [mv], earthed U [V] 6, I [ma] 5, TC ext., earthed TC int., earthed,, R L, R L,, R L,,, RTD L, RTD L,, WF,, WF_DIN,, RTD L,,, Selectable only in device type x direct current [ma] and x high voltage [V] Selectable only in device type x direct current [ma] 9. Accessories USB-RS5 converter (for SINEAX VC60s programming): Article No. 6 9 Camille Bauer Operating instructions VC60s Be

22 0. Conformity declaration EG - KONFORMITÄTSERKLÄRUNG EC DECLARATION OF CONFORMITY Dokument-Nr./ Document.No.: Hersteller/ Manufacturer: VC60s_CE-konf.DOC Camille Bauer AG Switzerland Anschrift / Aargauerstrasse Address: CH-560 Wohlen Produktbezeichnung/ Product name: Typ / Type: Programmierebarer multifunktionaler Messumformer Programmable multifunctional transmitter Sineax VC60s Das bezeichnete Produkt stimmt mit den Vorschriften folgender Europäischer Richtlinien überein, nachgewiesen durch die Einhaltung folgender Normen: The above mentioned product has been manufactured according to the regulations of the following European directives proven through compliance with the following standards: Nr. / No. 00/0/EG 00/0/EC Richtlinie / Directive Elektromagnetische Verträglichkeit - EMV-Richtlinie Electromagnetic compatibility - EMC directive EMV / EMC Störaussendung / Emission Störfestigkeit / Immunity Fachgrundnorm / Generic Standard EN : 00 EN : 005 Messverfahren / Measurement methods EN 550 : 00+A:00 IEC : 995+A:99+A:00 IEC : 006+A:00 IEC : 00 IEC : 005 IEC : 00 IEC : 00 Nr. / No. 006/95/EG 006/95/EC Richtlinie / Directive Elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen Niederspannungsrichtlinie CE-Kennzeichnung : 95 Electrical equipment for use within certain voltage limits Low Voltage Directive Attachment of CE marking : 95 EN/Norm/Standard IEC/Norm/Standard EN 600-: 00 IEC 600-: 00 Ort, Datum / Place, date: Wohlen, 9.Januar 0 Unterschrift / signature: M. Ulrich J. Brem Leiter Technik / Head of engineering Qualitätsmanager / Quality manager Operating instructions VC60s Be Camille Bauer