Quality & Productivity improvement through your whole production process.

Transcription

1 Quality & Productivity improvement through your whole production process.

2 Tiama Product Range furnace & feeder forming machine annealing lehr inspection equipment HOT END Process Monitoring I-Care hot-end imaging Traceability total tracer : hot-end laser engraving datamatrix reading solutions COLD END Product Quality Control bottles & vials mcal multi MX cosmetic astra Tiama is introducing : sidewall, base and finish inspection A new IQ platform with a range atlas of IT tools for the whole glassplant Check and process. multiinspections Clever solutions for analysis and management argos of plant performances.

3 Modular inspection solution

4 MX 4 multi-inspection machine / concept / operating principle / detections 4/ innovations 5/ benefits

5 /CONCEPT

6 /CONCEPT: modular inspection machine MX 4 was developed : to offer a unique carousel solution benefiting from all the MSC & SGCC know-how built over years with the M and CHECK+, merge of our expertise based upon efficient and optimized technological choices Keeping the same foot print to bring an answer to glassmakers market need for more versatility more flexibility in the choice of integrated functions,

7 /CONCEPT: Reliability Reliable MX 4 benefits from all our expertise. 500 msc & sgcc carousel machines installed all over the world more than 6 million production hours for our inspection machines (M/CHECK) for a total of 5 billion glass containers inspected.

8 /CONCEPT: reliability Hard wearing a market launch carefully prepared Machine tests in our premises, tests conducted 4 hours a day, 7 days a week Machine tests conducted in extreme climatic conditions (heat chamber), Machine tests in glass plants with the collaboration of glassmaking groups tests conducted in a heat chamber Consolidate a maximum of feedbacks to strengthen machine s reliability.

9 /CONCEPT: technologies Efficient technological choices ) Reliable, flexible & proven handling Off-the-shelf PLC to manage the handling, servo motorized for enhanced flexibility, modular subsets integrating all the msc & sgcc experience a mechanical assembly for detection positioning Simple and proven machine frame enabling to control all type of glass containers (shape, color )

10 /CONCEPT: technologies Efficient technological choices ) The ownership of a dedicated electronic for detections our core business: a real-time processing board for tracking numerical modules for cracks detections Dedicated CAN network for the reliability of the inspection information Ethernet network allowing fast data rate transfer and remote control

11 /CONCEPT: technologies Efficient technological choices ) Industrial supervision system Windows interface Touchscreen The merge of the HMI with the MCAL/MULTI 4 platforms Dedicated screens that are fully part of msc & sgcc leads Helping tools for machine set-ups and down-times 4) Independent systems that perform auto-controls and allow running normally without PC. 5) Dedicated screens for the maintenance. tools to calculate and follow the OEE (overall equipment effectiveness) tools for preventive maintenance

12 /CONCEPT: technologies Cost effective MX 4 comes up as continuity of the market references compatible with M/CHECK toolings spare-parts rationalization M/CHECK subsets fully integrated in the msc & sgcc online spare-parts catalog ( Optimized maintenance costs Complying with CE standards.

13 /CONCEPT: technologies MX 4 with a frame conceived to be hard wearing and ensure a maximum of flexibility in the choice of stations. The same easiness and optimal accessibility for each station. BACK

14 /OPERATING PRINCIPAL

15 /OPERATING PRINCIPAL to ensure the integration of all the measurement and control stations in one single framework. the platform is conceived to improve the machine s reliability and life time. rotating station fixed station MX 4 combines up to 7 control stations, 6 of which are rotating ones. Each detection can be positioned independently in accordance with customer needs.

16 / OPERATING PRINCIPAL: Plateform Handling and Inspection area Touchscreen for MM Air-conditionned cabinet for all electrical components

17 /OPERATING PRINCIPAL: infeed system Double infeed screw servo-controlled system associate with a specific guide to detect jam or starwheel synchronization. All adjustments are easy to reproduce with graduated indicators. Servo Motor Easy adjustment 4 Double infeed screw Jam detection by infeed guide 4

18 / OPERATING PRINCIPAL: independent rotating station Up to 6 independent rotating stations Can be adjusted on every type of bottle, every height and every diameter. Indication for reliable adjustment Easy adjustment for height Easy adjustment for diameter

19 / OPERATING PRINCIPAL: starwheel and guiding Handling compatible with M R0 and Check+ V6 toolings in standard All adjustments are referenced with graduated indicators for fast job change Removable axis compatible with M and Check+ Neck Guide with fast adjustments 4 4 Body Guide with fast adjustments Column with graduated indicators

20 / OPERATING PRINCIPAL: outfeed system Standard motorized foam roller with belt High speed kit with nd belt Outfeed guide support

21 / OPERATING PRINCIPAL: MMI - counter screen General information : General counter, Speed, Mould Number, Article File, Alarm, etc Counter for each inspection system Menu access

22 / OPERATING PRINCIPAL: MMI rejection history Rejection history Rejection information

23 / OPERATING PRINCIPAL: MMI Inspection screen Oscilloscope Function Threshold adjustment Defects Detection BACK

24 /DETECTIONS

25 /DETECTIONS: an open frame MX 4 has an open frame to fit all your requirements. Dimensional finish & neck Airtightness servo-motorized gauging device also available as a contactless device : the NCG coupled with a differential pressure measurement detection of unfilled finishes Cracks detection Thickness Ovalization Mould number reading up to 4 numerical channels (finish, neck, shoulder, boy, heel, base) also available as a vision, camera-based device : the atlas non-contact, up to 4 punctual levels, accuracy :+/- 0,0 mm up to levels of measurement without contact one system covering all your needs, accuracy down to +/- 0,mm all types of codes : alphanumerical, agr, dot codes and datamatrix reading rate: >99% Visual defects adaptable and configurable inspection function targeted area of the article (finish, neck, marked shoulders, push-up, heel)

26 /DETECTIONS: Servo Controlled Gauging X-Y positioning by linear systems Servo-Motorized system 5 Embedded proximity sensor 4 Separate tools and tube for extraction 5 Compliant system for bent neck bottle 4

27 /DETECTIONS: Servo Controlled Gauging Our know-how with conventional tool driven by servo-motor to optimize : Control depth : Up to 0 mm Results : Separate information from internal and external control Operation : Low pressure on container to reduce bottles break and tools wear PLUG

28 /DETECTIONS: Servo Controlled Gauging Scope Function Threshold adjustment 4 4 Defects Detection Numerical Results PLUG.avi

29 MX4 : NCG Non Contact Gauging Vertical camera for internal measurement Horizontal camera for External measurement Continuous LED Light sources and dedicated screen

30 /DETECTIONS: NCG Non Contact Gauging Complete dimensional control of the neck and finish area : Internal diameter 8 pictures, up to 56 diameter gauges - accuracy of +/- 5/00mm External diameter 8 pictures, up to 8 levels with dedicated algorithm for diameter or thread measurement accuracy of +/-0, mm Dip and Saddle analyze of the sealing surface to detect dip with accuracy of +/- 0,5mm Offset Finish and Neck axis comparison between finish and neck axis Height measurement with accuracy of +/-0,mm NCG

31 /DETECTIONS: NCG Non Contact Gauging 4 Picture with Diameter gauges Results Diameter measurement Dip measurement BOC.avi DIMBAG.avi 4 List of detections

32 /DETECTIONS: Airtightness Servo-Motorized system Compatible with all tools from our catalogue Differential pressure measurement for high precision Minimum dip detected : mm² High reliability of measurement

33 /DETECTIONS: Airtightness Oscilloscope display of pressure measurement Pressure measurement Threshold LEAK.avi LEAK List of detections

34 /DETECTIONS: Cracks Numerical Detection GLANUM board with CAN and ETHERNET network 4 LED modulated light sources Photo sensible light sensor 4 Dedicated support for strong adjustment

35 /DETECTIONS: Cracks Numerical Detection Oscilloscope display of sensor information Gain Adjustment Sensor/Light configuration Up to GLANUM box 8 channels per each one Fully configurable GLANUM.avi

36 /DETECTIONS: Atlas Cracks Detection by Cameras Finish Optical Configuration with self positioning in function of bottle configuration LED light sources with specific angle Matrix cameras

37 /DETECTIONS: Atlas Cracks Detection by Cameras Heel Optical Configuration with index positioning in function of bottle configuration LED light sources with specific angle Matrix cameras Index positioning

38 /DETECTIONS: Atlas Cracks Detection by Cameras Cracks inspection by cameras : 6 cameras, dedicated light sources, up to 600 pictures per article, up to 50 bpm Your main benefit : Independent of human skills in cracks inspection A new crack will be detected by Atlas before quality controller Quick pay back by saving cost of resorting or customer complaint Reduces your cracks job change to 5 min Our Tools : Large areas of inspection Self positioning of lights and cameras Automatic learning process and false reject management

39 /DETECTIONS: Atlas Cracks Detection by Cameras Intuitive step by step interface for easy and fast adjustment Step by step menus to help operator to make a job change Pictures with reject information Reject history 4 Reject counter 4 List of detections

40 /DETECTIONS: NCT+ Non Contact Thickness Non Contact Thickness measurement Up to 4 levels of punctual measurement Laser or Chromatic probes In house probe for non-round container NCT Non round Chromatic probe Laser probe Accuracy of /00 mm

41 /DETECTIONS: NCT+ Non Contact Thickness Oscilloscope function for easy setup Results NCT+.avi List of detections

42 /DETECTIONS: OVA L Ovalization measurement Non Contact Ovalization measurement with specifics cells Up to levels of measurement A precision of +/-0, mm in line with your customer needs Specific Cells Reflectors Support for easy Setup OVAL

43 MX4 : OVA L Ovalization measurement A B C Measurement Threshold for ovality, Min and Max diameter View of oscilloscope A B Oscilloscope for ovalization results Oscilloscope for cells adjustment OVAL.avi C Oscilloscope for Min/Max diameter results List of detections

44 /DETECTIONS: Mould Number Readers A unique and complete range of reading solution : LNM for dot engraving LNM-α for alphanumerical engraving CDR for datamatrix hot-end laser engraved LNM Head

45 /DETECTIONS: Mould Number Reader More than 99% of reading rate for all type of code Association of all results and measurement to the mold number Trends and software tools to follow your process by cavity number CDR Carousel Datamatrix Reader

46 /DETECTIONS: Mould Number Reader Dedicated tools are designed to help operator to easily reach high reading rate (>99%) LNM.avi CDR.avi Oscilloscope signal Gain, Article Diameter and Engraving Length adjustment Statistic per cavity number 4 4 Mould number List of detections

47 /DETECTIONS: NCI-HCI Visual defect Visual Detection of defect in the neck (NCI ) and the heel (HCI). Optimized performance with targeted area of 50 mm width Especially design for stunk plunger, birdswing, or critical defect in particular zone A linear camera with high frequency acquisition Various light sources in function of your need transmission, reflection, stress NCI

48 /DETECTIONS: NCI-HCI Visual defect Stuck Plunger defect List of detections BACK

49 4/INNOVATIONS

50 4/INNOVATIONS: LBT Large Band Thickness A common limitation of Non Contact Thickness system is the punctual measurement our customer need to focus the head where the minimum thickness is supposed to be. LBT, our large band thickness measurement, is a break through thickness approach. LBT is composed by : Computer with user friendly Man Machine Interface Up to 4 level of measurement It needs a dedicated rotating station It could be install on all carousel machine from our company

51 4/INNOVATIONS: LBT Wide Band Thickness 4 4 Matrix Camera Laser beam Mirror Patented optical subset Base upon a triangulation measurement with a laser, the LBT head is a compact combination of 0 standard punctual Laser heads from NCT+. Each punctual level of measurement is separated by mm, LBT head covers a wide band of 9 mm. The thickness of the head is only 40 mm thick.

52 4/INNOVATIONS: LBT Wide Band Thickness 4 mm minimum distance between bottle and head Head is positioned around the spinner Head is positioned in the 0 of the station

53 4/INNOVATIONS: LBT Wide Band Thickness Minimum Thickness of each line Acquisition of each line Results with double threshold Thickness under rejection threshold Thickness close to be wrong Thickness OK

54 4/INNOVATIONS: LBT Wide Band Thickness Focus on of the 0 lines for adjustment

55 4/INNOVATIONS: LBT Wide Band Thickness LBT is only designed for round bottle - Cannot be use for non-round container It dedicated market is the mass market of beer and wine bottle where our customer want to reduce the weight to increase their competitiveness. Accuracy : seems to be around +/-5/00 mm Product calendar : Prototype for Glasstec 0 exhibition st test in glass plant : December 0 st delivery date : end of June 0 for MX4 installation st delivery date : during summer 0 for Standalone installation

56 4/INNOVATIONS: NCL Non Contact Leaner Our main advantages High precision and reliability thanks to our number of pictures for each container No effect of ovalization or bottle movement during measurement Fully integrated in our MX4 Association with mould number will help forming operator to solve cavity problem Time to market : Customer engagement for Marsh

57 4/INNOVATIONS: OEE Overall Equipment Effectiveness An approach to drive your machines with the highest effectiveness tools : Monitor the time distribution of the machine work and calculate an OEE index depending of all production phases Manage the preventive Maintenance with embedded software Help technician to maintain the machine with intuitive trouble shooting tools

58 4/INNOVATIONS: OEE Overall Equipment Effectiveness Time selection DO = 00 ( TPI+TCF+TR+TAA+TMP+TP) Time distribution Detail of the time distribution

59 4/INNOVATIONS: OEE Overall Equipment Effectiveness Time selection OEE = DO x Tq x Tp OEE index calculation Detail of the OEE calculation

60 4/INNOVATIONS: Job-change time optimisation A SMED analyze was followed to optimize job change time. Our target is to make a complete job change in less than hour for standard machine (Plug, Dip, Cracks, LNM, Thickness, ovalization) to change from beer bottle to wine one. Our ultimate target is to prepare the mechanical job change during the tooling conception with our CAD software. We will be able to deliver a full range of parameters considering customer request.

61 4/INNOVATIONS: Job-change time optimisation All mechanical Adjustment was mark out by indicator for fast and reproducible positioning All positioning are recording in a dedicated screen and save with article file

62 4/INNOVATIONS: Job-change time optimisation All finish inspections are mounted on an up & down system : Unique and motorized height setting up Handling area free for operation

63 4/INNOVATIONS: Job-change time optimisation Critical setting are equipped with linear bearing for easy, fast and effectiveness adjustment BACK

64 5/ Benefits

65 5/BENFITS: MX4 OEE tools : new approach for our machines. Faster Job change One MMI for all our machines New controls New electronics open to integrate unlimited new controls A year warranty, which can be extended with services contracts. From now on, all our R&D development will be focused on one frame Faster reactivity More innovation BACK

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