Foldnak Bookletmakers

Transcription

1 Foldnak Bookletmakers variety is our strength Foldnak M2 Foldnak 40 Foldnak 8 Foldnak Compact Foldnak Compact Linie Robo-Feeder Collection Bridge 2S Trimmer SP 100 Compact

2 Hohner Maschinenbau GmbH Our obligation to meet your individual needs Foldnak M2 The smallest for a big effect Innovation Our obligation to meet your needs is at the centre of our philosophy. We have a close co-operation with our exi- from an operator s point of view. Combine this with the and you create the foundation for ongoing technological development. This is how we ensure that you will always be one step ahead with our products. Totale Foldnak M2 Detail Foldnak M2 Quality marks in precision and development work. This warrants a quality which, above all, pays off for our customers. Three generations behind your success A history developed over three generations cannot be bought, but you can sense and feel it. It is an indirect, With over 75 years of experience and success in machine building and over 50 years of specialization in the print their experience in traditional technology with a forward looking philosophy towards companies entering the those who are ready to take the next step towards customized and modular saddle binders. Either way, we guarantee a long term, successful co-operation. An international distribution network Keeping in touch with the market is important to us. That is why we offer worldwide availability of our stitching technology combined with expert consultancy from our headquarters in Germany. You can also count on our teams at our companies in China, Spain, UK and USA: is our success. Service long term availability of replacement parts, quick delivery, friendliness, international orientation: all these are much more than catchphrases for us. We believe these terms are fundamental to the values of a business relationship and you will experience them with us, every day. Professional presentation with booklets The Foldnak M2 bookletmaker with easy push-button operation turns digital and offset prints into professional booklets. It can process formats ranging from A5 to A3 and uses either standard staples or the convenient loop staples. The M2 has an integrated edge stapling function to permit both, booklet and edge stapling, with a simple conversion to change from one mode to the other. Leader in technology Dependability and longevity, with the incorporation of quick set-up times and operator friendliness of our pro- and expressly in the wire stitching market is all about.

3 Foldnak 40 The small one for the variety Foldnak 8 Detail Foldnak 8 One machine for many advantages ner Foldnak 40 bookletmaker takes all qualities of paper using both, standard and loop staples. Corner and edge stapling function is available as an option. Changing formats is easy, from 105 mm x 210 mm to SR A3 size and any size in between. Working in conjunction with the friction tower collators by up to 1,500 booklets per hour reliably, precisely, and in 8 bookletmaker is extremely versatile, comes with a wide range of standard equipment and requires very little set- up time. operator can change from normal staples to loop staples without resetting the unit with up to four staples per booklet. The unit also includes a corner and edge stapling function. Closed side stops ensure a perfect paper transport. The stops can be easily adjusted by means of a user-friendly guide. The Online Box can process statically charged paper, thanks to the integrated jogger and the feed belt with guide roller. The comprehensive standard equipment includes an adjustable delivery conveyor, automatic release, side jogger, reset counter, signal lamp, misfeed control, staple empty indicator, misstapling control. Spoilage is prevented by means of a detection system. The simple handling saves time and money. Wear parts can be replaced, keeping maintenance costs low. The short set-up times save time for production. Except for the back and side stops, adjustments are not required. Four stapling heads can remain permanently installed even if only two heads are used. This saves installation and conversion time.

4 Technical Data at a glance Foldnak Compact The compact professional with integrated trimmer Foldnak M2 Foldnak 40 Foldnak 8 Sheet size min. / max. (mm) 148 x 210 / 297 x x 210 / 297 x x 210 / 297 x 450 DIN A 5, DIN A 4, DIN A 3 DIN A 5, DIN A 4, DIN A 3 DIN A 5, DIN A 4, DIN A 3 SR A3 and special formats SR A3 and special formats US: Ledger, Letter, Legal US: Ledger, Letter, Legal US: Ledger, Letter, Legal Cover sheets Cardboard or thick paper Cardboard or thick paper Cardboard or thick paper Max. thickness (booklets) 1.5 mm (app. 15 x 80 g) 2.5 mm (app. 25 x 80 g) 2.5 mm (app. 25 x 80 g) Max. thickness (pads) 2 mm (app. 20 x 80 g) 3 mm (app. 30 x 80 g) 4 mm (app. 40 x 80 g) Max. number of booklets per hour (sets/ h) Mobile clinchers Stapling head positions 4 (50 x 80 x 50) 4 (32 x 80 x 32) 6 (32 x 80 x 32) distances in mm) (80 x 80 x 80) No. of stapling heads standard (max.) 2 (4) 2 (4) 2 (4) Staple types 26 / 6, Ri / 6, 26 / 8 S, Ri / 6, 26 / 8 S, Ri 26 Loop staples Staple capacity / head Corner and edge Stapling Automatische Glattstoßeinrichtung Automatic side jog Total counter (with reset function) (with reset function) Automatic release Misfeed control Magazine control Staple empty control switchable or or 88 x 60 x 52 / x 70 x 49 / 105 Weight (kg) Net/Packed 35 / / / 143 Bookletmaker and Trimmer all in one The Foldnak Compact is unique in its class combining the functions of bookletmaking and trimming in a single smallfootprint unit. With a wide range of formats and a very short set-up time, it is particularly suited for small, medium and frequently changing running lengths in digital or offset printing. The machine is extremely space- saving with a length of only 1.05 m (without conveyor). Compact handles prints from all printing machines and will not become outdated when other machinery does. Standard Not available Paper format (of booklets) min. / max. (mm) 105 x 210 / 325 x 450 Landscape option min. / max. (mm) 105 x 210 / 325 x 604 Speed max. (booklets / h) Up to 2,000 pc. Thickness of booklets max. 25 sheets (80 g/mç) Flat- or loop staples 26/6, 26/8 S, Ri/26 Stapling heads Up to 4 (standard 2) on 6 pos. Max. trimming (mm) 12 Power supply 230 V, 10 A Dimensions net: H x W x D (cm) 86 x 103 x 71 Weight net (kg) 240

5 Robo-Feeder Ideal for digital Collection Bridge For a perfect cooperation Totale Robo-Feeder Detail Robo-Feeder Maschine in Englisch? Collection Bridge Postpress operation of digital printing Ideal combination to bookletmakers involved in bookletmaking: Due to its short set-up times, this special feeder is particularly suited for small, medium, and frequently changing run lengths in digital printing. Its Linking the Robo-Feeder to the Foldnak Compact will create a production line in which booklets are collated, stapled, folded, square-pressed and then pressed and trimmed. The new Collection Bridge makes it possible for the Robo-Feeder to operate with bookletmakers as the Foldnak Compact. The Collction Bridge can be selected and controlled via display of the Foldnak Compact. Paper format min./max. (mm) 105 x 210 / 297 x 420 Speed (sheets/h) Up to 10,000 sheets/h (A4) Dimensions net H x B x T (cm) 100 x 85 x 70 versatility enables digital print shops to process even high- - Tuned with the Robo-Feeder in format and speed The Robo-Feeder works faster than a digital printing press and can therefore feed print output from multiple presses. It works with all printers and digital presses and will not become outdated when other machinery does. A sorter at the printer is unnecessary, since the Robo-Feeder automatically separates the stacked sheets into sets. The feeder reliably processes booklets of up to 100 pages and cover sheets printed digitally or using offset. A generous capacity of 1,300 sheets (80 gsm) makes frequent reloading unnecessary. The separate suction and blast air adjustment ensures a gentle processing of digital prints and prevents marks on sensitive surfaces. The optional mark reader supports fault detection in case of a wrong order of sheets, there- by reducing spoilage. It also allows the user to produce booklets with different numbers of sheets. This function is valuable Sheet separation Suction belt with air-blast Number of bins 2 Feeding speed Up to 10,000 sheets/h The output of booklets/h depends on how many sheets a booklet has Capacity bins (mm) 130 (upper bin) / 65 (lower bin) Min. sheet size (mm) 105 x 160 Max. sheet size (mm) 364 x 520 Recommended paper weight gsm depending on paper quality (min. / max.) and atmospheric conditions Detection Systems Miss feed, double feed (ultrasonic sensor), empty bin, paper jam Power supply 230 V 50Hz 1 kw or 115V 60Hz 1kW H x W x D (cm) 149 x 70 x 70 Weight net/packed (kg) 120 / Combination of bridge and Foldnak 8 requires an additional electronic box for personalized prints in particular.

6 2S Trimmer For the perfect look SP 100 Compact A beautiful rear can also endear Foldnak Compact Linie Foldnak Compact Maschine in Englisch? Collection Bridge Head and foot trim is the ideal solution for 3-side trimming of brochures when combining the Trimmer. full-bleed booklet making system that is perfect for a wide range of on-demand applications. Brochures, manuals, reports, policy documents and many more can be quickly des highly accurate cutting for booklets up to 100 pages (80 gsm). The 2S Trimmer can handle up to 25 sheets per booklet (20 LB Bond / 80 gsm, 100 page booklet) and can also be used as a stand-alone module for already fronttrimmed booklets. Booklet height min. (mm) 204* (8,03 ) Booklet height max. (mm) 340* (13.39 ) Capacity Up to 25 sheets, (20 LB Bond / 80 g / m², 100 page booklet) Paper weights (g / m²) 16 LB Bond <> 115 LB Bond / 60 <> 300 g / m² Dimensions (H x W x D) (cm) 110 x 60 (110*) x 70 (inch) (43,30 x 23,62 (43,31*) x 27,56) Weight net (kg) approx. 240 (530 pounds) Power Supply 50 Hz: 230 V, 2,0 A 60 Hz: V, 2,0 A 60 Hz: 120 V, 4 A * with shingle delivery The square pressing modul forms the spine of the stapled booklet to give it a look of a high-quality perfect bind. The spine can be printed on and the booklets no longer spring open, therefore making storage and packing much easier. The SP 100 Compact can be combined with the Foldnak Compact and the Foldnak Compact Line. Booklets pressed with the square pressing Without the square pressing moduls moduls Booklet size min. / max. (mm) 70 x 105 / 350 x 325 Max. sheets of booklet 30 (80 g/m 2 ) Speed (booklets/h) Single pass / Double pass / Power supply V 0,6 kw H x W x D net (cm) 86 x 38 x 71 Weight net/packed (kg) 100

7 Foldnak Compact Line Precision all along the line The four modules work in line for high-quality bookletmaking. The Robo-Feeder reliably processes the print products via Collecting Bridge to the Foldnak Compact for stapling, folding and trimming. The SP 100 Compact presses the booklet spine into a square shape, which gives the stapled booklet the look of an immaculate binding. The Foldnak Compact Line for premium bookletmaking is particularly suited for digital or offset printing agencies and everybody who wants to produce high-quality booklets in frequently changing print runs. SP 100 Compact Maschine in Englisch? Collection Bridge Robo-Feeder Collection Bridge Foldnak Compact SP 100 Compact Accurate pressing for perfect spine booklets accurately and quickly. The booklet spine is still pressed into a square shape, which gives the stapled booklet the look of a high-quality binding. - Up to 3,000 pcs per hour Foldnak Compact Bookletmaker and trimmer in one unit The Foldnak Compact combines the functions of bookletmaking and trimming in a single and compact unit. With one of the widest range of formats in its class, it is particularly suited for small, medium and frequently changing numbers in digital or offset Collection Bridge Perfect combination to bookletmakers The new Collection Bridge makes it possible for the Robo-Feeder to operate with bookletmakers as the Foldnak Compact. The Collection Bridge can be selected and controlled via the display of the Foldnak Compact. Robo-Feeder Independent feeding The Robo-Feeder is the perfect choice for bookletmaking in the digital printing business: it works reliably, the printer. After inserting the printed paper stack the Robo-Feeder automatically separates it into sets. - Smooth combination of printed Foldnak Compact Linie Dimensions Weight Robo-Feeder 70 x Collection Bridge 85 x Foldnak Compact & Shingle delivery 173 x x Optional: SP 100 Compact 38 x x S Trimmer 60 x x printing. - Tuned with the Robo-Feeder in for- sheets of different weights - Processing of loop staples mat and speed - Short set-up times for frequently - Sharp fold due to pressing before - Combination of bridge and Foldnak changing print runs front trimming 8 requires an additional electronic box - Separate suction and blast air ad- the staple justment ensures gentle processing - Side and front jogger

8 Foldnak Staples & Stitching Heads Hohner worldwide A reliable team Industrial stitching head America UK Spain Germany M2 Stitchting head China Staples Quality in minute detail Stitching Heads Reliable stapling technologie In order to meet the requirements of the various digital guarantee a trouble-free production and an accurate staplingresult. The staples 26 / 6 digital and 26 / 8 digital are of superior quality and can be used for all kinds of paper in particular when digital prints need to be processed Accurate spine stapling with the patented Foldnak principle: The unit staples and folds in one pass, without moving the paper, so that the staple always sits directly in the fold. Mobile clinchers make for particularly long-lasting booklets. head is proven and reliable. The stapling head is very ro- Headquarters Germany Gänsäcker Tuttlingen, Germany Phone / Fax / info.de@hohner-postpress.com Spain Via Augusta 59, Despacho Barcelona, España Phone Fax info.es@hohner-postpress.com to booklets. bust and can process loop staples and standard staples without conversion. USA 2521 Technology Drive, Suite 206 Elgin, IL USA Phone (+1) Fax (+1) info.usa@hohner-postpress.com UK Phone (+44) Fax (+44) info.uk@hohner-postpress.com Standard and loop staples Staple type 26/6 26/8 S Ri / 26 Max. Wire gauge (mm) 0,45 0,45 0,45 Leg Length (mm) Max. Stitching thickness The length of the legs should always be approx. 4 mm longer than the thickness of the pile of sheets. M2 Stitchting head Industrial stitching head Application Foldnak M2 Foldnak 40 Foldnak 8 Foldnak Compact Staple type 26/6, Ri/26 26/6, 26/8 S, Ri/26 Max. Stitchting thickness (mm) 2 4 Staple magazine 210 Staples 210 Staples Standard staples Loop staples China (Nanjing) Co., Ltd. Qixia Economic Development Zone Runhua Road No Nanjing, PR.China Phone / Fax info.cn@hohner-postpress.com

9 Gänsäcker 19 D Tuttlingen Germany Phone / Fax /