ScrappiX. Visual inspection equipment for dimensional. and surface defects control

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1 ScrappiX Visual inspection equipment for dimensional and surface defects control

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3 ScrappiX Visual inspection equipment for dimensional and surface defects control Scrappix is an innovative visual inspection machine for the dimensional and surface control of circular and other shape components. Scrappix is the most advanced product today and is able to check all the surfaces of the piece. The equipment is controlled by a PC managed by an operating system Real-Time that make both the elaborations on the images and the interaction with the operator through simple and intuitive windows interface. The system Real-Time offers a good stability to the system and extremely elevated control speed. The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC. The loading device delivers the pieces to check on a conveyor belt where a motorised diverter will move the parts onto the rotating table. The machine can be employed for the control of high precision gaskets in rubber, plastic parts, metal and other materials within the limits of the vision field. Operational characteristics After thickness control through a barrage laser, the capture images and the following elaboration, the pieces are sorted in the different areas of accumulation depending on their pass/fail criteria or they can be reworked. You can view real time statistics and all production times, the number and the type of defects and the state of filling of the accumulation zones, it is possible to save the production reports with graphics and statistic data and to integrate them on the management system for subsequent processing. The statistic software elaborates the data and calculates the values of production capability (CPK), furnishing a feed-back on the production parameters. Machine downtime is kept to a minimum by: Storing of all configuration parameters Automatic positioning of optics Automatic positioning of mechanical devices Automatic adjustment of the table and belts speed Easy cleaning of the machine and the loader LINUX REMOTE MANAGEMENT ALARM MANAGEMENT DATABASE INTEGRATION STATISTICS AND REPORTS

4 FULL COLOR SYSTEM PATENTED Illumination Illumination is multiple crown flash led: Digital regulation of the bright intensity for inside and outside surfaces. Possibility to control piece reflection Good precision of dimensional and surface control No decadence of the bright intensity Barrage laser The barrage laser is able to measure with extreme accuracy the height and planarity of the piece scanning the pieces along all of its dimension. It is possible to measure the height only in the case of pieces perfectly planar. The elevated precision of measure is achieved using algorithms of elaboration of the signal that allow to eliminate the imperfections of the rotating table oscillations.

5 Control s software for complex shape pieces The software for the analysis and the control of components with complex shape allows the recognition of planar rotation of the pieces. It also recognizes the top and bottom sides and independently process the image of the piece regardless of load position. Control program Identify of irregular profiles and relative control with reference to the sample profile Control of the maximum and minimum height of holes and flash on linear and curvilinear profiles Definition of multiple calibers and control of their dimensions Control of the median and punctual variation of cord sections Simultaneous analysis of the surface defectiveness in many inspection area Control device of the external and internal surface This system consist of 6+6 color cameras and two levels of color led lighting placed above and below the piece. It allows you to detect defectiveness on the outside and inside peripheral surface of pieces, anomalies related to the closed of the mould and production defects that frequently are locate in that area. The control program allows to regulate the different crowns of led in order to optimize the illumination of the component. Can be defined many independent control areas. It manages the algorithm for the control of the top and bottom areas of mould closing and of course the colors tonality on every image. Check the maximum variation of the basic profile of the piece. Dimensional sensor Independent measurement sensor for dimensional control, with the following characteristics: CCD progressive scan high resolution camera Telecentric lens Dedicated lighting system DIMENSIONAL CAMERA SURFACE CAMERA (A) Control Program Measurement of the inner/outer diameter Measurement of the radial cross section Measuments of general lengths, angles, radii Flash defects inspection Nicks defects inspection Roundness inspection Center distance FLIPPING DEVICE REWORK NOT OK NOT OK Optionals: ABC: automatic blowing control ABS: automatic blowing system Lateral dimensional cameras Ionizing bars Metal detector UV camera REWORK OK SURFACE CAMERA (B) INSIDE-OUTSIDE LATERAL SENSOR 6+6 CAMERAS

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7 2400 mm 1900 mm 900 mm 2250 mm General characteristics Version 1 Version 2 Type of pieces generic pieces of any color Material rubber, plastic, PTFE, metals Min. outside diam. 4 mm 20 mm Max. outside diam. 68 mm 80 mm Min. thickness Max. thickness Control speed 0.9 mm 9 mm max 10 pz/sec ( pz/h) depending on size and material Control FLATNESS Max. thickness Resolution mm/pixel Accuracy (±3 ) 9 mm mm ± 0.04 mm Control of DIMENSIONS Max. dimension 70 mm 80 mm Accuracy (±3 ) ± mm ± mm Control PERIPHERAL SURFACES Max. dimension up to 68 mm up to 80 mm Resolution mm/pixel mm mm Minimum size detectable defect with a tone difference at least 30 points in adjacency x mm x mm Control TOP AND BOTTOM SURFACES Zoom Macro Fix Lens 5 mpx camera Max. dimension 20mm 40 mm 68 mm 80 mm Resolution mm/pixel mm 0.04 mm mm mm Minimum size detectable defect with a tone difference at least 30 points in adjacency x0.040 mm x0.080 mm x0.136 mm 0.080x0.080 mm

8 EN Rev.02-11/11/2015 Registered Office via Pasubio Dalmine (BG) Italy Head Office - Production Plant via Tonale Albano S.Alessandro (BG) Italy phone fax skype: utpvision info@utpvision.it