KaliX500. Machine for dimensional control

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1 KaliX500 Machine for dimensional control

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3 KaliX500 Machine for dimensional control The Kalix 500 visual inspection machine is suitable for the automatic measurement of component of every shape, without any contact, trough manual loading and unloading. It integrates the existing Kalix serie extending the field of view to 500 mm. Allows to measure large pieces, but also more pieces simultaneously which can be positioned in the field of vision. No-contact measurement is the precious feature of the machine to measure dimensions through artificial vision systems and obtaining the required information directly from images. Kalix 500 is suitable for measuring rubber gaskets, plastic items, metal parts and most other components within the limits of the field of view. Operation is recommended throughout the production process, the acceptance of every working phase and for the final certification in the laboratory for samples and production series. Kalix 500 is equipped with a camera with a resolution up to 5 MPixel and with a field of view up to 500x500 mm. It has got bi-telecentric lenses very low distortion and a collimated light. The support is an aluminium undercarriage, while the measuring parts are placed on a glass sliding surface. Typical installations are delivered with: PC with Windows operating system 17 LCD touch screen Printer UPS group The software allows to set and store the parameters for every single article so they can be used for the subsequent batches. WINDOWS REMOTE MANAGEMENT DATABASE INTEGRATION STATISTICS AND REPORTS

4 O-ring measurements report Part code Description Notes Batch nr. oring prova ciclo automatico scansione completa Result Date Time 1 OK 20/06/ :22:43 2 OK 20/06/ :25:00 3 OK 20/06/ :28:59 Part code oring prova oring prova oring prova Inside diameter Outside diameter Crosssection (rad.) Ovalization Roundness Concentricity Waviness [%]

5 Control and measurement of circular pieces Software program for the inspection of parts with circular profile. Measurement of median, maximum and minimum inside and outside diameters Measurement of the average, max and min radial section Measurement of roundness Mismatch measurement Article management with code and description Management of single or series measurement Measurement of cross section oscillation Statistic report with histogram of the series (X-cafe) Statistic report with the factors cp and cpk Management of printing and saving Control and measurement of complex pieces Software program for the inspection of parts with non circular profile. Article management with code and description Measurement of distances Radii measurement Angles measurement Holes measurement Management of single or series measurement Statistic report with the factors CP and CPK Management of printing and saving Optional device for thickness control Mechanical tactile sensor for the measurement of the axial cord of O-Rings and for the thickness measurement of section orthogonal to the supporting plane. Possibility to measure in several points Automatic sensor positioning on the sample Contact force can be adjust on the software by operator Statistical report management Control program Articles management with code and description Measurement of the axial cord of O-Rings and the section thickness of pieces with complex profile Statistic report with the factors cp and cpk Management of printing and saving

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7 1590 mm 1715 mm 1885 mm 1490 mm 1900 mm Technical specifications 500 Field of view 500x500 mm Max. sample dimension OD Min. sample dimension OD Min. ID dimension Min. CS dimension Resolution Accuracy for size less than 90mm (±3 ) Accuracy for size bigger than 90mm (±3 ) Max sample thickness ø 500 mm ø 1.8 mm ø 0.8 mm ø 0.5 mm mm ±0.009 mm ±0.020 mm 30 mm Tactile device technical specifications Maximum thickness Resolution Measurement accuracy 9 mm mm ±0.02 mm

8 EN 03/2015 Registered Office via Pasubio Dalmine (BG) Italy Head Office - Production Plant via Tonale Albano S.Alessandro (BG) Italy phone fax skype: utpvision info@utpvision.it