Tools for cables preparation

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Dortha Weaver
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1 Tools for cables preparation 2009

2 MEDIUM VOLTAGE CABLES 10,20,30 KV Cable preparation, 4 steps to a perfect joint with M-500 SET: 1. Removing of outer sheath 2. Peeling of semi-screen 3. Removing of insulation 4. Chamfering Sample 20 KV, 150 mm² with aluminium core

The automatic feed(step 1 and 2 ) and the O position, for a radial cutting, guarantees a quick, safe and exact cutting of the cable jacket and insulation.

3 Cable stripper M-500 Easy and safe cutting and removing of outer jacket and insulation. One tool with two functions. This tool cuts outer jackets from diameter 15 up to 50 mm (an additional plastic insert M-500-S9 is needed for diameter smaller than 25 mm) and the XLPE insulation up to a thickness of 8 10 mm. The automatic feed(step 1 and 2 ) and the O position, for a radial cutting, guarantees a quick, safe and exact cutting of the cable jacket and insulation. To protect the prepared insulation screen, use the plastic insert M-500-S9. Due to the placement and design of the cutting blade, the sheath is lifted at the cutting point so that there is no risk of damaging the components below the sheath. Cutting depth of approx. 80 % will be sufficient. For further details look into the manual instruction of the tool. Two functions in one tool - cutting and removing of: 1. outer jacket 2. insulation Order No. Description M-500 Cable Stripper for medium voltage cables 10/20/30 KV M-500-S5 Set of rolls, 8 pieces of plastic rolls with shafts M-500-S8 Set of blades, 5 pieces with 2 spare screws in plastic box M-500-S9 Plastic insert for cutting the insulation and for cable dia. less than 25 mm M-500-S10 Set of rolls, 8 pieces of bearings with screws MS20-BOX Transportation box with inserts to fit tools M20 and L20 MD20-BOX Transportation box with inserts to fit tools M20 and DS1 or DS2 MS20-BOX Transportation box with inserts to fit tools M20 and P20

Cable stripper M-630 Cutting and removing of outer sheath and insulation with only just one tool.

Cable stripper M-630 is developed especially for the cutting and preparation of bigger sized diameters with high cross sections.

Cable stripper M-630 Set s example Order No.

4 Cable stripper M-630 Cutting and removing of outer sheath and insulation with only just one tool. Each step to work and the manual operation is similar to the cable stripper M-500. Cable stripper M-630 is developed especially for the cutting and preparation of bigger sized diameters with high cross sections. The working range of that tool is between diameter Ø mm and a wall thickness up to approx. 14 mm can be cut. Cable stripper M-630 Set s example Order No. Description M-630 Cable Stripper 30 KV M-630-S8 Set of spare blades (5 pieces) cutting length 14 mm M-630-S10 Set of bearings (8 pieces) with screws MS20-BOX Box with inserts to fit M30 and L20 tool MD20-BOX Box with inserts to fit M30 and DS1 or DS2 tool MS20-BOX Box with inserts to fit M30 and P20 tool

Cable peeling tool S-490 One universal tool for shaving the bonded semicon layer of medium tension cables, 10 to 30 KV and even higher voltage. The working range is between 10 to 50 mm cable diameter.

5 Cable peeling tool S-490 One universal tool for shaving the bonded semicon layer of medium tension cables, 10 to 30 KV and even higher voltage. The working range is between 10 to 50 mm cable diameter. Due to the special profile of the sliding guide parts a defined working speed is guaranteed. The result is a well shaved surface with a constant and faultless finish. Once adjusted the cutting depth can be blocked to use the same cutting depth for further applications. At the end of the shaving operation the stop is made manual by switching off the sliding guide part. Because of the special grinding of the blade, the result is a perfect and smooth surface. Adjustable cutting depth of blade; 0 1,2 mm (steps every 0.1 mm) Shaving starts directly at the cable ends Automatic feed Cable peeling tool S-490 Order No. Description S-490 Cable peeling tool S-490-S6 Set of spare blades (5 pieces) tungsten carbide S-490-Set Cable peeling Tool in box Silikon100 Silicone grease 100ml S-490-SET Complete Set of cable preparation tools

shrinkable cable joints (without chamfering tool KS-U) Complete tool set with: Cable stripper M-500 Plastic insert M-500-S9 Cable

6 Cable peeling tool S-490-Set (smaller) Complete box with: Cable peeling tool S-490 Silicone grease 100 ml OIM with allen srew driver for changing blades Box with inserts Complete tool set (big) MS20-Set for all different kind of cable joints / MS20-Set/W for heat shrinkable cable joints (without chamfering tool KS-U) Complete tool set with: Cable stripper M-500 Plastic insert M-500-S9 Cable peeling Tool S-490 Silicone grease 100 ml Chamfering tool KS-U OIM with allen srew driver for changing blades Box with inserts to fit all items

7 Cable stripper KSK Tool for embossed screen removal from plastic cables insulation with round cores. The tool consists of: - stable bottom block with two roller bearings and set of leading sticks - sliding block placed on leading sticks, with roller bearing and knife sliding in appointed borders - resisting upper block with screw regulating the distance between bottom and the sliding block. The tightening force on the sliding block is regulated through springs. The necessary tightening power is setting by regulatory screw s turning. The screw is leaning against the hole of the upper slat holding. The device s turns in clock-wise cause the automatic feed of the tool toward the cable axis. Operating way: Operator puts the device on the core being in isolation with semi - conduction screen, the knife must be placed at the beginning of cable. We tighten the cutting part on the point with regulatory screw and turn the screw by one roll. With the perpendicular feed of the knife we pull the thickness of treated material down. In the horizontal direction the feed must be set in such way that the material will be taken with the centre of the knife-edge. The device s turns in clock-wise pull the layer of semi - conduction screen down, with the thickness regulated with tightening screw. Order No. KSK-120 KSK-400 KSK-500 KSK-N Description Cable stripper Set of spare blades (5 pieces) tungsten carbide Cable stripper + case Silicone grease 100 ml

The result is a constant and faultless finished surface. Cutting depth is adjustable Setting of distance Smooth surface No silicone grease needed Order no.

8 Cable stripper S-500 One cable peeling tool for all cross sections between 35 mm² and 500 mm² without usage of silicone grease. The distance rings guarantees a soft circular end cut avoiding sharp edges. Due to the construction of the tool the cutting speed is automatic made. The result is a constant and faultless finished surface. Cutting depth is adjustable Setting of distance Smooth surface No silicone grease needed Order no. Description S-500 Cable peeling tool S-500-S4 Set of rolls (8 pieces with axles and add. parts) S-500-S8 Set of spare blades (5 pieces) S-500-S9 Set of stop rings (11 pieces) S-500-S11 Handle MS20-SET Complete Set (All cable joints) MS20-SET/W Complete Set (For heat shrinkable joints) Sets MS20-SET for all cable joints MS20-SET/W for heat shrinkable joints (without chamfering tool KS-U) Cable stripper M-500 with plastic insert Cable peeling tool S-500 with stop rings Chamfering tool KS-U Operating manual instructions Box with inserts to fit all items

Cable strippers DS1 DS2 Two universal tools for shaving the bonded semi-conductive layer of medium tension cables, 10 30 KV and even higher voltage.

The cutting depth of the blade is adjustable. The tool stops shaving when it reaches the stop rings. Because of the special grinding of the blade, the result will be a perfect, smooth surface.

9 Cable strippers DS1 DS2 Two universal tools for shaving the bonded semi-conductive layer of medium tension cables, KV and even higher voltage. The tools are equipped with a spring guided sliding block which compensates oval cable. A well shaved surface, with a constant, faultless finish is guaranteed. The cutting depth of the blade is adjustable. The tool stops shaving when it reaches the stop rings. Because of the special grinding of the blade, the result will be a perfect, smooth surface. Shaving operation starts directly at the cable ends Adjustable cutting depth of blade Automatic feed Order no. DS1 ASL20-S9 DS-101 DS2 ASL20-S9/2 DS-101 DM20-BOX Description Cable peeling tool mm Set of stop rings, 11 pieces mm Spare blade Cable peeling tool mm Set of stop rings, 8 pieces mm Spare blade Transportation box with inserts

Cable stripper M-M20-UK A tool for the preparation of medium voltage cables with an easy strip semiconductor layer. Range of diameter 15 50 mm.

semicon screen Cutting and removing of insulation M-M20-UK -Set A complete set of tool for the preparation of medium voltage cables with easy strip and extruded semiconductor

10 Cable stripper M-M20-UK A tool for the preparation of medium voltage cables with an easy strip semiconductor layer. Range of diameter mm. Cuts the outer sheath and the insulation up to a thickness of maximum 10 mm. The scoring depth for cutting the easy-strip semi-conductive layer can be fixed by 0.3/0.4 or 0.7/0.8 mm due to the thickness of the layer. Just only one tool for all 3 steps of cable jointing of medium voltage cables with easy-strip semiconductor screen Cutting and removing of outer screen Depth guided scoring of semicon screen Cutting and removing of insulation M-M20-UK -Set A complete set of tool for the preparation of medium voltage cables with easy strip and extruded semiconductor layer. Cable cutter M-M20-UK for cutting and removing the outer sheat and the insulation, as well. Together with cable peeling tool S-490 is to strip the bonded semicon screen. Order no. M-M20-UK M-M20-UK-S1 M-M20-UK -S2 M-M20-UK -S4 M-M20-UK -BOX Description Cable Tool Spare blade (10mm) Spare blade, semi-con Set of slides (4 pieces) Box for M-M20-UK

Universal tool for the use to prepare every cable insulation Prevents the damage of the push-on termination joints Chamfering tool 35 for 10 20 KV KS series A Tool for chamfering edges

11 Universal chamfering tool KS-U Just one tool for the range of diameter from 15 to 40 mm. Simple to handle and safe in use. This tool cuts the sharp edge of the removed insulation to avoid any damages of the push-on termination joints. Universal tool for the use to prepare every cable insulation Prevents the damage of the push-on termination joints Chamfering tool 35 for KV KS series A Tool for chamfering edges Easy to handle perfect results Prevents the damage of the push-on termination joints Less risk of injuries for the user Easy to push on Cable cross section Order no mm² KS mm² KS mm² KS mm² KS mm² KS mm² KS mm² KS-630 Set of blades (5 pieces) KS-S

12 Cone cutters 20 KV - KOS series Cone cutting tool for chamfering of insulation. Peeling of the extruded semicon layer by using a peeling tool S-490, S-500 or DS1/2 Use cable stripper M-500 to remove insulation Choose right size of cone cutter and cut the insulation Cabel cross-section Diameter d : D Length Order-No. 50 mm² 9,5 : 23 mm mm KOS mm2 13 : 26 mm mm KOS mm² 16,5 : 29 mm mm KOS mm² 21 : 33 mm mm KOS mm² 33,5 : 47 mm mm KOS-630 Blades set (5 sztuk) KOS-S

Screen stripper S-200 Due to handy, compact construction makes the work in narrow space possibile e.g.

Cable Stripper M-1000 For high tension cables for cutting and removing the outer sheath and insulation.

Other lengths are available after request.

13 Screen stripper S-200 Due to handy, compact construction makes the work in narrow space possibile e.g. under connection-boxes construction, or cable cores separation. Cable Stripper M-1000 For high tension cables for cutting and removing the outer sheath and insulation. Working range of tool is between diameter mm. Standard length of blade for cable stripper M100 is 22 mm. Other lengths are available after request. By changing the angles of the blade, two cutting speeds can be adjusted, with an additional position for a circular cutting. Two function in just only one tool: cutting and removing of outer sheath and insulation. Order no. Description M-1000 Cable stripper 110 KV with box M-1000-A Set of spare blades (2 pcs. 13mm) M-1000-B Set of spare blades (2 pcs. 22 mm) M-1000-C Set of spare blades (2 pcs. 35 mm)

Perfect finished surface Automatic speed by adjusting angle of the speed unit The adjustment of the tool to different

14 Cable peeling tool S-1100, 110 KV For peeling the extruded semicon layer of high voltage cables. Working range of the tool is between 40 up to 110 mm cable diameter. Perfect finished surface Automatic speed by adjusting angle of the speed unit The adjustment of the tool to different cable diameters is easily done by setting the bearing wheels Adjusting of the cutting depth in steps 0.1 mm Order Number Description S-1100 Cable peeling tool 110 KV in box S-1100-S Spare blade

Cut a slot down to the cable core the remove insulation.

15 Groove cutter S-1200 For cutting a groove around the insulation surface of high voltage cables. Working range of tool is between 80 up to 125 mm cable diameter. Two different applications: 1. Cut a slot down to the cable core the remove insulation. Cable diameter mm Standard width of slot 10 mm Cutting disk for insulation testing 2. Cut a profiled groove to prepare the insulation for a mechanical cable joint Several blades for different applications can be used Cable diameter mm

16 ADDITIONAL TOOLS

ENERGOTYTAN BOARD OFFICE ul. Jaworowa 16a/6 43-300 Bielsko Biała POLAND biuro@energotytan.pl mklimas@energotytan.

17 ENERGOTYTAN BOARD OFFICE ul. Jaworowa 16a/ Bielsko Biała POLAND Contact (English, German, French): NIP : PL REGON : Commercial department/service ul. Piastowska Chełmek POLAND azajac@energotytan.pl serwis@energotytan.pl fax : Contact (Polish) Contact (English, German, French): Internet:

18 NOTES

UNCONTROLLED 3 STANDARD PROCEDURES FOR PREPARING 33KV CABLES

UNCONTROLLED 3 STANDARD PROCEDURES FOR PREPARING 33KV CABLES 3 STANDARD PROCEDURES FOR PREPARING 33KV CABLES 3.1 Single-Core Copper Wire Screened Polymeric Cables 3.1.1 Removing the Outer Sheath Clean and abrade the outer sheath with an approved abrasive paper for