Costumized Gauge for Mass Production

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Ophelia Rodgers
6 years ago
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1 Costumized Gauge for Mass Production 1

BORE GAUGE M1 STAR M1 STAR MBG M1 STAR EBG M1 AIR Mechanical Bore Gauge Electron Bore Gauge Air Gauge - Driven by Mechanical System Contact Point - Driven by Electrical Signal, Non Contact Point -

2 BORE GAUGE M1 STAR M1 STAR MBG M1 STAR EBG M1 AIR Mechanical Bore Gauge Electron Bore Gauge Air Gauge - Driven by Mechanical System Contact Point - Driven by Electrical Signal, Non Contact Point - Ideal for Precission Measuring of Inside Diameter, Ovality or Taper Bore - Measurable Diameters : 3 To 300mm (0.12 To ) - Ideal for High Precission Measuring of Inside Diameter, Ovality or Taper Bore - Measurable Diameters : 3 To 300mm (0.12 To ) - Driven by Variation of Air Pressure - Ideal for Measuring of Inside Diameter, Ovality Or Taper Bore with Very Tight Tolerance (From It2 To It7), and Roughness Ra < 0.8 Mm - Measurable Diameters : 3 To 100mm (0.12 To 4 ) - Repeatibility 1μm - Interface : Easy Box, Gage Box - Repeatibility 0.5µm - Display Compatibility : Dial Indicator, Digital Indicator, Quick Read, E4n, Merlin, E9066t - Interface : Easy Box, Gage Box Measuring characteristic and profile that can be maeasured by Marposs : Measuring Characteristic - Display Compatibility : E4n - Display Compatibility : E4 Air, E4n Air Device type Blind Hole Through Hole Super Blind Bore Deep Bore 90 Bore Bore Checking at Specific Height Dinamic Checking with Indicator M1 STAR MBG M1 STAR EBG M1 AIR Besides the standard product line, M1 Star can be applied for a wide range of special measuring applications with special plug-gauges : V Shaped Plug Gauge example: crankshaft 3 Measuring Point Example : for roundness and average checking Right Angle Plug Gauge Example : differential carrier Cone Shaped Plug Gauge example : for tapered hole Also available special plug gauge for extra large diameter up to 450mm Bores with Central Hub Example : transmission component Special Blind Holes Example : measuring at very low distance from hole bottom Oval Shaped Plug Gauge Example : for measuring oval hole 2

3 SNAP GAUGES Two versions are available: ELECTRON and AIR, respectively using electronic and pneumatic technology. Both versions can be provided with 1 to 3 measuring sections for inspecting: Diameters ranging from 20 to 107,5 mm, Ovality, Barrel-shape, Taper. The connection of the gauge to the Merlin embedded gage computer or to the E9066T industrial PC is accomplished: - For ELECTRON version by extension cables and Easy Boxes - For AIR version by converter groups and Easy Boxes or directly inserting air tubes in E4N AIR transducer module ELECTRON VERSION AIR VERSION 3

4 AIR BENCH Measuring air bench characteristic and profile that can be measured : 4

PENCIL PROBES FOR CUSTOMIZED FIXTURE PENCIL PROBES LINE - RED CROWN Marposs Red Crown pencil probes Measuring range from ± 0,5 to ± 5mm Repeatibility from less than 0.15µm up to 0.

units such as E18, E4, E4N, Quick Read Microcolumn and, through the data acquisition systems Easy Box and Gage Box TM to E9066s TM Industrial PC.

5 PENCIL PROBES FOR CUSTOMIZED FIXTURE PENCIL PROBES LINE - RED CROWN Marposs Red Crown pencil probes Measuring range from ± 0,5 to ± 5mm Repeatibility from less than 0.15µm up to 0.4µm Available in four variant : Basic Line : The pencil probes are supplied with full-bridge (LVDT) or half-bridge (HBT) transducer already calibrated for connection to any Marposs electronic display units such as E18, E4, E4N, Quick Read Microcolumn and, through the data acquisition systems Easy Box and Gage Box TM to E9066s TM Industrial PC. Compatible Line : Comply with appropriate electrical connector and other display unit Unplugged Line : Can be provided without connector, user can add the necessary connector to other devices. Soft Touch Line : With very low measuring force start from 0.06 N, suitable for soft material such as glass, plastic, rubber etc. QUICK SET QUICK SET Quick Set-Horizontal Quick Set-Vertical Quick Set-Chuck Quick Set is a retoolable modular system that can be assembled in three different gauging configurations : Horizontal and vertical for multi-dimensional and geometric checking of shaft-like parts; Chuck for multidimensional and geometric checking on parts that cannotb be referenced horizontally with vees or held between centers, such as bushings, bearings, pistons and cylindrical parts that are manufactured with a flange

PLUG GAUGE AND RING GAUGE Marposs plain gauges and master can be manufactured according to the customer s drawing and specification.

The relevant calibration certificate can be provided for the gauges and masters.

manufacturing thread gauges: METRIC thread (ISO) WITHWORTH thread CYLINDRICAL GAS thread CONICAL GAS thread TRAPEZOIDAN thread UNC - UNF - UNEF 4-6-8-12-16-20-28-32 UN Cylindrical thread for pipes

6 PLUG GAUGE AND RING GAUGE Marposs plain gauges and master can be manufactured according to the customer s drawing and specification. The drawing must report all the necessary dimensions and tolerances. In case the customer has no complete drawings, Marposs can provide the design of gauges and masters. The relevant calibration certificate can be provided for the gauges and masters. The shape of plain gauges for Go No Go or individual dimension that can be manufactured : Cylindrical, Plug, Ring, Plat, Balend, Snap, and Pins THREAD GAUGES - INTERNAL AND EXTERNAL Marposs standard manufacturing thread gauges: METRIC thread (ISO) WITHWORTH thread CYLINDRICAL GAS thread CONICAL GAS thread TRAPEZOIDAN thread UNC - UNF - UNEF UN Cylindrical thread for pipes MPSF - NPTF Conical thread for pipes NPT ACME thread - General purpose ACME thread - Centralizing Round profil thread BA thread SPLINE GAUGES AND MASTER GEARS SPLINE GAUGES: Technical characteristics: - all Marposs spline gauges (plugs and rings) are manufactured in Standard Gauge Steel (62-64 HRC) - in order to avoid any material deformation even after years of use all the spline gauges manufactured by Marposs are subject to artificial aging treatment. - customer should provide Marposs with complete drawings of the workpiece to be measured. MASTER GEARS: Technical characteristics: a. Standard Gauge Steel (62-64 HRC) b. High Speed Tool Steel (HSS) c. High Speed Tool Steel with Tin coating In order to avoid any material deformation even after years of use all the spline gauges manufactured by Marposs are subject to artificial aging treatment. Information required to design a master gears : - complete drawing of the workpieces to be measured - internal diameter master - class of tolerance required (eg. DIN3, DIN4,...) - number of teeth for the masters - master thickness 6

INPROCESS CONTROL AND GAUGES FOR GRINDING PROCESS Marposs offer in-process gauges for grinding machine.

Stock removal speed and spark-out time are optimized according to the actual stock remaining.

Application for measure outside diameter Application for measure material thickness THRUVAR Measure Internal Diameter by Installing Marposs inside machine

machine control unit for compensation of relative tool.

7 INPROCESS CONTROL AND GAUGES FOR GRINDING PROCESS Marposs offer in-process gauges for grinding machine. The part is automatically measured during the grinding process. Stock removal speed and spark-out time are optimized according to the actual stock remaining. The signal from Marposs gauge will be transmitted to the grinding machine controller to control the grinding wheel movement to be precisely stopped after the desired dimension is reached. This will ensure accuracy and stability of the grinding result dimension, the wear off grinding wheel is automatically compensated. Application for measure outside diameter Application for measure material thickness THRUVAR Measure Internal Diameter by Installing Marposs inside machine s Spindle In process in which size cannot be checked during stock removal, the dimension can be measured at the end of machining cycle and sent to the machine control unit for compensation of relative tool. GRINDING WHEEL AUTOMATIC BALANCER Application for measure internal diameter Marposs provide automatic grinding wheel balancing system for internal and external spindle assemblies, featuring high precission and quick adjustment. Why balancing needed? A well-balanced grinding wheel improves the parts surface quality and longer spindle lifetime of the machine. The wide range of balancing systems can be applied to most grinding machines for exteriors, grinding without centres, grinding for tables, flexible and special grinding, solving the most diverse application problems 7

MACHINE PROBES FOR WORK PIECE INSPECTION High performance MIDA touch probes from MARPOSS for work piece inspection and part set-up applications on CNC

On machine measurement by using probes give more benefit and much efficiency from shorter cycle and set-up times, improved product quality, reduced

Supported by a full range of Software Packages, MIDA offers a complete solution for every on machine measurement application.

On Machine 3d Measurement MIDA Probes on CNC Centre Machining MIDA Probes On Cnc Lathe MIDA probes on CNC Cylindrycal Grinding Machine MIDA probes on CNC

situation. Their use allows to fit even the applications most critical from machine geometry point of view.

8 MACHINE PROBES FOR WORK PIECE INSPECTION High performance MIDA touch probes from MARPOSS for work piece inspection and part set-up applications on CNC lathes, machining centers and grinding machines. On machine measurement by using probes give more benefit and much efficiency from shorter cycle and set-up times, improved product quality, reduced scrap, real time 3D measurement and as machine input signal for adjustment parameter. Supported by a full range of Software Packages, MIDA offers a complete solution for every on machine measurement application. Available transmission system by cable, radio, or optical. On Machine 3d Measurement MIDA Probes on CNC Centre Machining MIDA Probes On Cnc Lathe MIDA probes on CNC Cylindrycal Grinding Machine MIDA probes on CNC Tool Grinding Machine Marposs makes available a wide range of accessories to customize probing systems for any machine type and any Customer specification. APPLICATION ACCESSORIES FOR MIDA PROBES Supports and extensions A complete line of accessories to allow the use of Mida probes in any application situation. Their use allows to fit even the applications most critical from machine geometry point of view. Styli Wide styli range arise from Marposs experience in the field of measure and includes various options: Styli for part and tool inspection with tungsten-carbide or ruby contact Stili with stainless steel, ceramic, tungsten-carbide or carbon stem Dedicated solutions on demand How to choose the best stylus for the best pre ci sion 1) Use the shortest styli whenever possible 2) Use ceramic when long styli are required 3) Eliminate the use of extensions when possible 4) Select appropriate styli ball for your application 5) When the workipiece is placed on magnetic table use styli with ruby ball 6) On lathe use styli with steely stem 8

MACHINE PROBES FOR TOOLS INSPECTION Marposs tool inspection systems offer benefits: 1.

High precision and reliable tool co-ordinate readings 3. Eliminate human errors during manual entry of co-ordinates in machine registers 4.

Excellent repeatability, vibration proof and high protection against coolant MILLING AND MACHINING CENTRE TS line is a range of compact tool setting

Function : - Tool integrity control - Tool length and diameter measurements - Tool wear compensation CNC LATHE AND MACHINING CENTRE T18 is a compact touch

9 MACHINE PROBES FOR TOOLS INSPECTION Marposs tool inspection systems offer benefits: 1. Improve cycle time by reducing tool inspection times, faster compared with conventional methods (stock removal test, skin cut method, etc.) 2. High precision and reliable tool co-ordinate readings 3. Eliminate human errors during manual entry of co-ordinates in machine registers 4. Machine thermal drift corrected with calibration cycles. 5. Simple, reliable tool inspection cycles controlled by CNC machine tools management software 6. Excellent repeatability, vibration proof and high protection against coolant MILLING AND MACHINING CENTRE TS line is a range of compact tool setting application for use with milling and machining centre. Function : - Tool integrity control - Tool length and diameter measurements - Tool wear compensation CNC LATHE AND MACHINING CENTRE T18 is a compact touch probe for tool checking applications on NC lathes and machining centres. - Tool breakage detection, preventing possible damages to the part and the machine and avoid breakdowns in production. - Tool offset determination, saving set up time and eliminating the need for off-machine tool presetting - Tool wear compensation, optimizing the tool lifetime 9

LASER SYSTEM FOR TOOL INSPECTION & VERIFICATION Non-Contact Laser systems for rapid, accurate, tool setting and tool

Advantage : Unmanned operation Tools can be pre-set in the machine Tool table data is updated automatically Improved

measurable tool types Application : Tool identifi cation Tool breakage detection Tool setting Dynamic tool diameter and

compensation MIDA Laser on CNC Lathe MIDA Laser Beam with Ain Tunel Effect Technology for Protection againts Noise,

unit for : manual plug M1, manual rings M4 and red crown electronic pencil probes Available in power corded or

10 LASER SYSTEM FOR TOOL INSPECTION & VERIFICATION Non-Contact Laser systems for rapid, accurate, tool setting and tool breakage detection have brought about a significant improvement in production quality and productivity. Advantage : Unmanned operation Tools can be pre-set in the machine Tool table data is updated automatically Improved production quality Reduced rejects Increased production Tools checked at normal operating speeds Increased number of measurable tool types Application : Tool identifi cation Tool breakage detection Tool setting Dynamic tool diameter and length measurements Tool wear compensation Tool cutting profi le integrity checks Machine axis thermal drift compensation MIDA Laser on CNC Lathe MIDA Laser Beam with Ain Tunel Effect Technology for Protection againts Noise, Chips, and Coolant MARPOSS MEASUREMENT DISPLAY E18 COMPACT ANALOG DISPLAY UNIT Compact analog LVDT measuring display unit for : manual plug M1, manual rings M4 and red crown electronic pencil probes Available in power corded or rechargeable Ni-cad battery (150 hours) Measuring scale : Metric (10μm, 30μm, 100μm, 300μm, 1000μm) or inch (0.0004, , 0.004, 0.012, 0.04 ) 10

MARPOSS MEASUREMENT DISPLAY E4N AMPLIFIER MICROPROCESSOR COLUMN Microprocessor column designed to display dimensional and geometrical measurements, in either static or dynamic elaboration Measuring

RS232-C to send data to PC or standard printers * Relay/BCD to provide a signal for alarms, resume lamps etc * Connector to interface external push-buttons or foot-switches It can be programmed via

11 MARPOSS MEASUREMENT DISPLAY E4N AMPLIFIER MICROPROCESSOR COLUMN Microprocessor column designed to display dimensional and geometrical measurements, in either static or dynamic elaboration Measuring unit, tolerance limits, range, resolution can also be displayed 1, 2 or 4 input channel available Interface to : * Digimatic and analog to send data to statistical printers or data collectors * RS232-C to send data to PC or standard printers * Relay/BCD to provide a signal for alarms, resume lamps etc * Connector to interface external push-buttons or foot-switches It can be programmed via local keypad or PC (by means of the specific E4N-PC LINK software, which also allows data collection) E4N Air-Exsternal Air/Electronic Converters for E4N E4N microprocessor column can display static or dynamic measurements, it features pneumatic electronic converter with 1 input. M1 air bore gauge can be connected to the electronic column E4N by external A/E converter. QUICK READ Quick Read family is made up of three slim, compact versions, each complete with analog and digital displays, and easily programmed via local keypad. The RS232 output port allows for connection to a PC, statistical printer or data collector for SPC purposes, and to a PLC (data can be sent in ASCII or binary format). Built In Probe Version Remote Pencil Probe Type Microcolumn 1 sensor (static) Microcolumn 1 or 2 sensor (static or dynamic)

MARPOSS MEASUREMENT DISPLAY MERLIN Designed for simple measuring applications up to 16 sensorsmeasurements and basic statistic analysis Merlin gage software based on microsoft windows CE 5.

12 MARPOSS MEASUREMENT DISPLAY MERLIN Designed for simple measuring applications up to 16 sensorsmeasurements and basic statistic analysis Merlin gage software based on microsoft windows CE 5.0 guarantees a friendly and easy to use operator interface Its touch-screen designed human interface allows to program and acquire measures without any additional input/command device Connectable via USB, RS232 or bluetooth wireless technology Multiple measurement display with numeric and graphical layout Statistical analysis with graphic display (histogram, control charts, Value Chart) and numeric summary (Cp, Cpk, spread, average) Data segregation (by machine, product batch, analysis purposes) Multi-language support for European and Asian languages. Password protected multi-user management LCD display 8.4 color TFT - supporting SVGA resolution (800x600) Numerical and multiple bargraph display Virtual keyboard Programing Interface Histogram and SPC Programing Interface 12

HOMMEL-MOVOMATIC Standard products and application guide

OPTICAL SYSTEMS LASERS & MATERIAL PROCESSING INDUSTRIAL METROLOGY TRAFFIC SOLUTIONS DEFENSE & CIVIL SYSTEMS HOMMEL-MOVOMATIC Standard products and application guide Precision is our business. Your partner