100% INSPECTION ZERO DEFECTS

Transcription

1 MACHINES CATALOG

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3 ZERO DEFECTS 360 INSPECTION LENGTH AND STRAIGHTNESS 100% INSPECTION POINT GEOMETRY HEAT TREATMENT CONTROL CRACK DETECTION THREAD START HEAD CENTRICITY HEAD SOCKET OUR MISSION. We design and develop innovative solutions for the 100% inspection and sorting of fasteners and special parts produced by cold-forging, turning or fine banking processes. We own the entire know-how to manufacture our machines: the engineering competence to design and realize reliable mechanical equipments as well as electric and pneumatic servo-devices, the R&D in hardware and software solutions to control and measure parts. Worldwide the most important producers of fasteners and special components for the automotive, aerospace and assembly industries are using our machines to inspecting their parts.we offer suitable custom solutions for 100% inspection and sorting in partnership with our customers. We share with our customers the project development and implementation. Continuous Innovation is a key point at Dimac and we guarantee the portability of the new control solutions towards all the machines of the previous generations. Dimac machines never get old. THREAD DEFECTS MIXED PARTS

4 2 GUARANTEED QUALITY OUR MACHINES can guarantee the highest sorting rates according to the sorting criteria applied and to the standards of the automotive, aerospace and automatic assembly industries. Dimensional controls and inspection by attributes are performed by optical devices up to 1000 parts per minute Crack detection and heat treatment inspection by eddy current are performed up to 250 parts per minute Micro-defects and deformations all around 360 as well as bending detection are performed by high resolution cameras up to 200 parts per minute MECANISM AND SAFETY FASTENERS POWER TRAIN FASTENERS CRANKSHAFT AND TRASMISSION COMPONENTS VISION INSPECTION SOFTWARE available in 8 languages: English, Deutsch, French, Chinese, Turkish, Spanish, Portuguese and Polish WHEEL BOLTS AND STUDS

5 3 8 SPECIAL CONTROLS DOORS AND SEATS COMPONENTS BRAKES AND CLUTCHES COMPONENTS ENGINE BLOCK FASTENERS CHASSIS FASTENERS SG Super gewinde tool for 360 all around optical inspection of external threads. It allows to detect any small and localized thread defect MR-INSP Mechanical recess-drives inspection with interchangeable penetrating gages. Accuracy < 0.1 mm High speed CRACKS CONTROL with adjustable eddy current station HT CONTROL Heat treatment inspection with eddy current module to sort parts by classes of hardness HS REVERSE MODE Dimensional inspection independent from the orientation of a part ST CONTROL Straightness control for the parts after the heat treatment. Inspection of concentricity between head/shank. Thread quality inspection all around 360 LINEAR FACTOR Linearity software inspection tool to detect any burr and damage along the part profile and surfaces IN-TH-OK IN-THREAD-OK Function to verify the presence and check the quality of inner threads

6 4 MCV0 High speed continuous and index rotary table for high accuracy inspection and sorting of small and micro-screws - Modular configuration with options for recess inspection and 360º all around dimensional control with part rotation MR-INSP Mechanical recess-drives inspection with interchangeable penetrating gages Accuracy < 0.1mm SG Super Gewinde tool for 360º all around optical inspection of external threads - It allows to detect any small and localized thread defect MSR Multiple Statistic Report analysis with data collection in web-compatible formats - Listing of the defective parts divided by batches and SPC PARTS THAT CAN BE INSPECTED Screws, microscrews, pins, studs, ball studs, bushes, shafts, threaded inserts, special components obtained by cold forming or turning MODULARITY Interchangeable feeding systems for high speed outputs with special design and easy changing-over procedures Satations for 360 dimensional control and bit gauging Head diameter 3-12 mm Head height 2-5 mm Shank diameter 2-5 mm Shank length 5-20 mm SORTING SPEED Up to 1000 pieces/minute REPEATABILITY Up to +/- 0,005 mm MODELS

7 5 High productivity index and continuous rotary table Dimac best seller - Suitable for a wide range of parts - Dimensional controls and inspection of attributes by high resolution cameras Mechanical gaging and NDT controls for cracks and heat treatment available HIGH SPEED CRACKS CONTROL with adjustable eddy current station MCV1 PARTS THAT CAN BE INSPECTED Screws, fittings, studs, ballpins, bushes, threaded inserts, valve retainers,special nuts and special components produced by turning or cold forming process ST CONTROL Straightness control for the parts after the heat treatment - Inspection of concentricity between head/shank - Thread quality inspection all around 360º SCRAP CONTROL Detection of the correct ejection of the NOK parts - Sorting statistics with the listing of the defective parts and the related images MODULARITY Multi-purpose feeding system for parts hung by the head and headless parts Flexible quick-change feeding units dedicated to special parts All around 360º dimensional control and recess drives inspection by interchangeable bits and mechanical gages Crack detection and heat treatment detection by eddy current modules Shank diameter from 3 mm to 12 mm Shank length from 6 mm a 90 mm SORTING SPEED Up to 850 pieces/minute REPEATABILITY Up to +/- 0,005 mm

8 6 MCV2 Slant tilting glass V track - Single or double side profile camera for superprecise dimensional inspection of parts with cylindrical simmetry - Very fast changeover without any tooling to be replaced PARTS THAT CAN BE INSPECTED Screws, plugs, pins, studs, ball-studs, special mechanical components with cylindrical simmetry having a ratio 1:2 between max. diameter/length NON-STOP FEED Shank diameter from 3 mm to 12 mm Shank length from 15 mm to 60 mm Wider range upon request SORTING RATES Optical controls up to 450 pieces/minute Heat treatment controls up to 200 pieces/minute HT CONTROL Heat treatment inspection by eddy current module to sort parts by classes of hardness LINEAR FACTOR Linearity software inspection tool to detect any burr and damage along the part profile HS REVERSE MODE Dimensional inspection independent from the orientation of a part when sliding down along the V track. High efficiency of the sorting process MODELS

9 7 Oversize, indexed rotary table for medium and large size parts - NDT inspection stations for detection of heat treatment presence and cracks - Optical dimensional inspection over 360º for thread damages and long parts straightness MCV3 HT CONTROL Heat treatment inspection by eddy current module to sort parts by classes of hardness ST CONTROL Straightness control for the parts after heat treatment - Inspection of concentricity between head/shank - Thread quality inspection all around 360º PARTS THAT CAN BE INSPECTED High-tensile screws and bolts, ballpins, plugs, studs, shafts, bushes and special nuts, special turned /cold formed parts Shank diameter from 8 mm to 20 mm Shank length from 20 mm a 220 mm Extra range on request SORTING SPEED Up to 450 pieces/minute REPEATABILITY Up to +/- 0,01 mm SCRAP CONTROL Detection of the correct ejection of the NOK parts - Sorting statistics with the listing of the defective parts and the related images

10 8 PARTS THAT CAN BE INSPECTED Screws, fittings, studs, ballpins, bushes, shafts, threaded inserts, valve retainers,special nuts and special components produced by turning or cold forming process MODULARITY One or two optional stations for high speed inspection of cracks, mechanical measurement of drive recesses, go-no-go gages, heat treatment detection, 360º rotation TELESERVICE - OFFLINE PROGRAMMING Remote control via web - data management and offline programming with full support of Dimac service Shank diameter from 6 mm to 16 mm Shank length from 15 mm to 120 mm SORTING SPEED Up to 850 pieces/minute REPEATABILITY Up to +/- 0,01 mm MCV4 ADAPTIVE SETUP Optimization of working parameters based on the choice of the inspection stations SUPER GEWINDE High precision inspection of the thread profile over 360º to detect very small marks or localized defects DOUBLE RATE MODE Simultaneous inspection of two parts with high speed feeding/positioning and sorting of the defective parts into two classes High efficiency index rotary table with double rate mode feeding concept - Designed for the inspection of 2 parts simultaneously - 360º all around optical controls in combination with eddy current modules for crack or heat treatment detection MODELS

11 9 PARTS THAT CAN BE INSPECTED Nuts, welding nuts, self-locking nuts, washers, safety rings, plates, feather keys, bushes, fittings, screws, threaded inserts, parts produced by fine blanking DIMAC MCV5-VISION New generation vision system, based on high resolution digital cameras, developed for optical dimensional controls and surface defects detection Intuitive,flexyble and user friendly interface with automatic setup and recording of the machine working parameters. Parts with flat/cylindrical geometry diameter max. 40 mm Height (or thickness) max. 25 mm SORTING SPEED Up to 450 pieces/minute REPEATABILITY Up to +/- 0,01 mm Glass rotary table 100% inspection dimensional and by attributes Up to 6 high resolution cameras Universal feeding system - Superfast setup times No tooling required Extreme reliability h24/24 High accuracy MCV5 PFCH - PROFILE CHECK Function for high resolution scanning of the part profile and detection of small marks, burrs and any kind of deviation from the geometrical contour IN-TH-OK IN-THREAD-OK Function to verify the presence and check the quality of inner threads DFC - DOUBLE FACE CHECK Possibility of simultaneous inspection of surface defects performed on two opposite faces of the component

12 10 Transport belt concept with adjustable speed control Side profile digital camera for MCVBELT dimensional controls Ultrarapid changeover in less than 5 minutes The best solution for the depollution of mixed batches and for the low cost dimensional sorting with high accuracy PARTS THAT CAN BE INSPECTED Screws, studs, ballpins, bushes, shafts, threaded inserts, special components produced by turning or cold forming NSS - NON STOP SORT Automatic sorting of mixed batches and separation of foreign bodies Unattended 24H/24 running ASET - AUTOMATIC SETUP Automatic optimization and storage of the sorting parameters to guarantee immediate machine setup at every job changeover ILP - INTERFACE LOADING & PACKING Interface to connect external bulk feeders and automatic packing units SIMPLICITY No tooling or parts to be replaced, setup and changeover effected in 5 minutes NON-STOP FEED Parts feeding without orientation by bowl and linear conveyor belt Optical inspection along the conveyor belt No interruption of the parts flow - Non Stop sorting 24H/24 Diameter from 3 mm to 25 mm Length up to 60 mm Minimum diameter/length ratio 1:2 SORTING SPEED Up to 400 pieces/minute REPEATABILITY Up to +/- 0,01 mm MODELS

13 11 PARTS THAT CAN BE INSPECTED Any kind of fasteners or mechanical component produced by cold forming, stamping, machining SIMPLICITY No part fixing required, pieces are positioned on a V track support. The most user-friendly measuring interface to effect simple and complex measures on the shopfloor without moving to the metrology room. Login with password and configurable operator privileges Barcode reading and control plans networking Part diameter from 2 mm to 30 mm Part length from 10 to 70 mm Extra range upon request REPEATABILITY up to +/- 0,005 mm First-piece inspection mobile equipment suitable for in-process and post process measurements and controls - Non contact measurements by profile projection with high resolution camera - Connectivity for USB gages and hi-precision calipers SPC LAB VISION Software for the dimensional control of complex geometries by profile projection Up to 100 instantaneous measurements Dynamic control plans with functions dedicated to threads, radii and calculation of theoretical dimensions SPC-COLLECT Calculation and storage of statistical data for the effected measurements Storage of the measurements and direct calculation of Cp, Cpk, etc. Displaying of Gauss curves SPCLAB

14 12 MODELS MCV0 PARTS SPECTRUM Microscrews, screws, rivets, studs and special parts by cold forging or turning process Parts with head Ø3 12 mm Head height Ø2 5 mm Shank Ø2 5 mm / M3 M5 Shank length 5 20 mm SORTING RATE Up to 1000 pp/minute INSPECTION ACCURACY Up to ±0,005 mm MCV1 PARTS SPECTRUM Screws, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning process Parts with head Ø4 25 mm Head height Ø3 25 mm Shank Ø3 12 mm / M3 M12 Shank length 6 90 mm SORTING RATE Up to 850 pp/minute INSPECTION ACCURACY Up to ±0,005 mm SPECIAL PARTS ON DEMAND MCV2 PARTS SPECTRUM Screws, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning process Headed or headless parts Ø5 25 mm Head diameter max Ø25 mm Minimum shank length = 2x Max head Ø Total length max 68 mm SORTING RATE Up to 450 pp/minute INSPECTION ACCURACY Up to ±0,01 mm SPECIAL PARTS ON DEMAND MODELS

15 13 MCV3 MCV4 MCV5 MCV_BELT SPC-LAB PARTS SPECTRUM Screws, bolts, rivets, studs, ball pins, bushes, brake-booster bolts, fittings and special parts by cold forging or turning process Parts with head Ø10 45 mm Head height Ø5 35 mm Shank Ø8 20 mm / M8 M20 Shank length mm SORTING RATE Up to 450 pp/minute INSPECTION ACCURACY Up to ±0,01 mm SPECIAL PARTS ON DEMAND PARTS SPECTRUM Screws, bolts, rivets, studs, ball pins, bushes, brake-booster bolts, fittings and special parts by cold forging or turning process Parts with head Ø8 35 mm Head height Ø5 25 mm Shank Ø6 16 mm / M6 M16 Shank length mm SORTING RATE Up to 850 pp/minute INSPECTION ACCURACY Up to ±0,01 mm SPECIAL PARTS ON DEMAND PARTS SPECTRUM Nuts, fittings, washers, screws, distance rings, bushes, elastic rings, spring valve retainers and chain platese by cold forging, fine blanking or turning process Parts with diameter Ø5 40 mm Height/Length max 25 mm SORTING RATE Up to 450 pp/minute INSPECTION ACCURACY Up to ±0,01 mm SPECIAL PARTS ON DEMAND PARTS SPECTRUM Screws, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning process Headed or headless parts Ø5 25 mm Head diameter max Ø25 mm Minimum shank length = 2x Max head Ø Total length max 68 mm SORTING RATE Up to 450 pp/minute INSPECTION ACCURACY Up to ±0,01 mm SPECIAL PARTS ON DEMAND PARTS SPECTRUM Screws, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning process Headed or headless parts Ø5 25 mm Head diameter max Ø25 mm Minimum shank length = 2x Max head Ø Total length max 68 mm INSPECTION RATE Up to 100 measurements/second INSPECTION ACCURACY Up to ±0,005 mm SPECIAL PARTS ON DEMAND Data subject to change without prior notice

16 Dimac Srl Tortona (AL) Italy - S.S. N.10 per Voghera 93/5/D Tel Fax info@dimacsrl.com