LARGE-CAPACITY SERIES

Transcription

1 AC SERVO DRIVES LARGE-CAACITY SERIES 200V CLASS 22kW TO 37kW 400V CLASS 22kW TO 55kW SERVOMOTOR: SGMBH SERVOACK: SGDM,SGDH Large-capacity AC Servo Drives Join the Lineup of High-performance Series Certified for ISO9001 and ISO14001

2 Large-capacity series widens the range of servo-control applications. Applications Injection molding machines hotoresist spin coaters Stacking cranes Rotary presses Turret punch presses Machine tools YASKAWA's well-known series of AC servo drives has been improved to meet the need for smaller, higher performing machines. Now, large-capacity AC servo drives will join the series and continue the tradition of high performance, extended functions, and easy operability. These large-capacity servo drives can be used with a variety of applications that require servo drives and can also help to attain your machine's optimum performance and productivity. Large-capacity drives for Higher erformance Shortened tact time The high-speed CU operation and the upgraded control algorithm result in a more responsive machine to reduce the tact time. Higher precision & higher efficiency The control for the current conversion for the d-q axis controls torque with great precision (repeatability), improved from ±5% to ±2%. The high-resolution, 17-bit, serial encoder on the servomotor has greater precision for positioning. A highly efficient magnet used in the large-capacity drives reduces the electrical loss to improve efficiency (by 2%) when compared with previous models. Large-capacity Extended functions lug and play modules are available to easily connect to a network. For MECHATROLINK: JUS-NS100 For DeviceNet: JUS-NS300 For ROFIBUS-D: JUS-NS These new drives can be connected to the M940 single-axis machine controller for perfect synchronization. For MECHATROLINK: JEMC-MC400 For DeviceNet: JEMC-MC410 Setup drives for Easier Handling Useful functions are available such as the automatic motor discrimination function to automatically set motor parameters. Maintenance The power supplies for the main circuit and the control circuit are isolated from each other. If an alarm occurs, only the power for the main circuit needs to be shut off. By using a personal computer connected to a SERVOACK, you can easily create, modify, and save user constants, and also adjust the motor with the trace function. Several monitors are available to help quickly diagnose failures. 2

3 ERIHERAL DEVICES 1 Molded-case Circuit Breaker (MCCB) rotects power supply line. 2 Noise Filter (FN series made by Schaffner EMC Systems) Mounted to prevent external electrical noise from the power line. 3 Magnetic Contactor (HI series made by Yaskawa Controls Co., Ltd.) ON/OFF servo power suppply. When applied, make sure to provide a coil serge suppresser. Brake ower Supply 4 Mount when fail safe/holding brake is provided with SGMBH servomotor. LDE-1H01(100VAC input) LSE-2H01(200VAC input) 5 Transformer Switches 400V power supply to 200V. 6 DB Resistor Unit ower Supply Three-phase 200VAC Three-phase 400VAC 7 Wiring without application modules. SGDM/SGDH SERVOACK CN1 Host Controller SGDM and SGDH SERVOACKs to a YASKAWA host controller or one made by other vendors. CN3 (Note 2) CN2 Digital Operator arameter setting, run command, and status/alarm display are performed. Hand-held Type (JUS-O02A-2) 1m-cable is provided. ersonal Computer repare the connector (D-SUB 9 pins) by yourself. Applicable receptacle is 17JE (D8B) (made by DDK). (Note 1) 24VDC (Note 1) 7 Application Modules Fully closed I/F unit: JUS-FC100 MECHATROLINK 1 I/F unit: JUS-NS100 DeviceNet 2 I/F unit: JUS-NS300 ROFIBUS-D 3 I/F unit: JUS-NS INDEXER module: JUS-NS600 Single-axis machine controller JEMC-MC400 for MECHATROLINK JEMC-MC410 for DeviceNet Regenerative Resistor Unit Wiring for servomotor with brake ower Supply for Fan 1: MECHATROLINKYaskawa's high-speed field network. 2: Registered trademark of the Open DeviceNet Vendor Association (ODVA). 3: I/O networks developed and maintained by ROFIBUS International (I). Notes: 1 Required when using a 400-VAC power supply. 2 No application modules can be mounted on SGDM SERVOACKs. SGMBH Servomotor 3

4 SECIFICATIONS Servomotor Type Designation S G M B H - 2 B D 2 A Series Type: SGMBH Motor Output 2B : 22kW 4E : 45kW (400V only) 3Z : 30kW 5E : 55kW (400V only) 3G : 37kW Voltage A : 200V D : 400V Encoder Specifications 2 : 17-bit absolute (Standard) C : 17-bit incremental (Standard) 3 : 20-bit absolute (Optional) Design Revision A : Max. torque 200% Options (Note) 1 : Dust seal (Standard) B : Dust seal and holding brake (90VDC) C : Dust seal and holding brake (24VDC) S : Oil seal D : Oil seal and holding brake (90VDC) E : Oil seal and holding brake (24VDC) Note : Options are not available for 55kW motors. Motor Specifications 2 : Flange, straight shaft 6 : Flange, straight shaft (with key and tap) K : Foot mount, straight shaft L : Foot mount, straight shaft (with key and tap) For 45 kw or less For 37 kw or more Specifications Voltage Class Type erformance Structure SGMBH- Rated Output kw Rated Torque N m Stalling Torque N m Instantaneous eak Torque N m Rated/Max. Speed min -1 Rotor Inertia kg m JM(GD 2 /4) 2 rotective Enclosure Mounting Method Standard Encoder Optional Usage Temperature Usage Humidity 2BA A Incremental,absolute: 17 bits 16384/R or equivalent 2 Absolute : 20 bits 16384/R or equivalent 2 0 to 40 C Flange 200V 3ZA A / to 80%(non-condensing) 1 : 37kW and 45kW motors with brakes are foot mount type. 2 : The number of output pulses of SERVOACK is 16384/R for both 17-bit and 20-bit encoders (no dividing). I44 3GA A Flange Foot mount 1 2BD A Flange 3ZD A V 3GD A 4ED A / I44 Flange Foot mount 1 5ED A Foot mount Torque/Speed Characteristics SGMBH-2B A SGMBH-3Z A SGMBH-3G A Speed (min -1 ) Speed (min -1 ) Speed (min -1 ) A B 1000 A B A B Torque(N m) Torque(N m) Torque(N m) SGMBH-4ED A SGMBH-5ED A Speed (min -1 ) Speed (min -1 ) A B 1000 A B A B : Continuous duty zone : Intermittent duty zone Torque(N m) Torque(N m)

5 SERVOACK Type Designation SGDM SERVOACK SGDH SERVOACK Digital Operator S G D M - 2 B A D A S G D H - 2 B D E J U S - O 0 2 A - 2 Series Type: SGDM Motor Output 2B : 22kW 3Z : 30kW 3G : 37kW Voltage A : 200V Model D : Torque/Speed/osition Control Design Revision Series Type: SGDH Motor Output 2B : 22kW 4E : 45kW (400V only) 3Z : 30kW 5E : 55kW (400V only) 3G : 37kW Voltage A : 200V D : 400V Model E : Torque/Speed/osition Control For SERVOACK Digital Operator Application 02 : Hand-held type (Connected by specialized 1m cable) Version Applicable SERVOACK TYpe 2 : SGDM, SGDH Specifications Basic Specifications Functions/erformance ower Supply Main Circuit Main Circuit ower Capacity Control Circuit Control Circuit ower Capacity Control Method Feedback Usage/Storage Temperature Usage/Storage Humidity Control Method I/O Signals Frequency Response DB Regeneration rotection Display Others Speed Control Torquer Control osition Control Digital Operator Type Mounting Method eripheral Regenerative-resistor unit JUS- Devices DB resistor unit JUS- Voltage Class SGDM- Type SGDH- Applicable Servomotor Type Continuous Output Allowable Load Inertia J(GD 2 /4) SGMBHkW kg m 2 kva osition Output Form Control Frequency Dividing Ratio Sequence Input Signal Sequence Output Signal 200V 400V 2BADA 3ZADA 3GADA 2BAE 3ZAE 3GAE 2BDE 3ZDE 3GDE 4EDE 5EDE 2BA A 3ZA A 3GA A 2BD A 3ZD A 3GD A 4ED A 5ED A Three-phase 200 to 230VAC/+10 to 15%, Three-phase 380 to 480VAC/+10 to 15%, 50/60Hz 50/60Hz Single-phase 200 to 220VAC/+10 to 15%, 50Hz 24VDC±15% Single-phase 200 to 230VAC/+10 to 15%, 60Hz 150VA 150VA Three-phase full-wave rectification IGBT (insulated gate bipolar transistor), WM (ulse-width modulation), and sine-wave current drive. 17-bit serial encoder (incremental/absolute) SERVOACK : 0 to 55 C /20 to 85 C Digital operator : 0 to 55 C /20 to 70 C 90%RH or less (non-condensing) ±6 VDC (Changeable setting range: 2 V to ±10 VDC) at rated speed (forward rotation for positive reference) Input voltage: ±12V max. ±3 VDC (Changeable setting range: ±1 V to ±10 VDC) at rated torque (forward torque reference for positive reference) Input voltage: ±12V max. Input form: Sign +pulse train, CW+CCW pulse train, 90' phase difference 2-phase pulse Input fequency: /200kpps (line driver/open collector output) hase A, phase B, phase C: Line-driver output hase S: Line-driver output (Only with an absolute encoder) Arbitrary dividing Servo ON, forward run prohibit (-OT), reverse run prohibit (N-OT), forward current limit, reverse current limit, alarm reset, control Servo alarm, 3-bit alarm code Select three signals from servo ready, current limit detection, TGON, positioning completed (speed agree), brake release, overload warning, overload detected 100Hz (motor inertia = load inertia) Built-in (External External DB contactor and Built-in (External External DB contactor and resistor is required.) DB resistor are required. resistor is required.) DB resistor are required. Built-in (External resistor is required.) Overcurrent, overload, regenerative error, main circuit voltage error, heatsink overheat, power open phase, overspeed, encoder error, encoder disconnected, overrun, CU error, overflow, parameter error OWER, ALARM, CHARGE display LED 5-digit, 7-segment LED on digital operator Zero-clamp, soft start/stop, reverse rotation connection, brake interlock signal output, JOG run JUS-O02A-2 Base mounted RA08 RA09 DB01 DB01 RA11 DB02 RA12 DB03 RA13 DB03 : DB means an automatic dynamic brake, which operates at main power OFF, servo alarm, servo OFF, and overtravel. RA14 DB04 RA15 DB05 RA16 DB06 5

6 CONNECTION EXAMLE : 200V Standard Connections +10 Three-phase 200 to 230VAC % (50/60Hz) 15 R S T 1MCCB Noise Filter ower Supply ON Alarm rocessing 1MC ower ON/OFF Attach surge suppressor to magnetic contactor and relays. OFF 1MC SU +10 Three-phase 200 to 230VAC % (50/60Hz) 15 Regenerative Resistor Unit 4 DC Reactor (normally short circuited) M 1MC B2 B U L1/R L2/S L3/T V W L1C/r SGDM/SGDH SERVOACK A B C D Motor for Fan M 1 Motor Thermal rotector 1b L3C/t Optical Encoder G Correctly terminate end of shielded cable. Speed Reference Torque Reference (±1V to ±10V/Rated Torque) ower Supply for Speed and Torque Reference (Max.Output Cunent : 30mA DC) osition Reference ULS CW hasea SIGN CCW haseb Back-up Battery to 4.5V SEN Signal Input 2 +24V Servo ON for 1Ry ON 0V Control for 2Ry ON Reverse Run rohibited for N-LS Open Forward Run rohibited for -LS Open Alarm Reset for 3Ry ON Reverse Current Control ON for 6Ry ON Forward Current Control ON for 7Ry ON CLR V-REF 5 SG 6 T-REF 9 SG V 12V ULS ULS SIGN SIGN CLR CLR BAT(+) 21 + BAT() 22 +5V SEN 4 SG 0V 2 +24V 47 1Ry SV-ON 40 2Ry -CON 41 N-LS N-OT 43 -LS -OT 42 3Ry ALM-RST 44 6Ry N-CL 46 7Ry -CL 45 CN1 4.7kΩ 5mA 1: Time constant at primary filter is 47 µ s. 2: Connects when using absolute encoder. 3: Effective when using 12-bit absolute encoder. 4: Regenerative resistor unit (optional) should be mounted externally. 5: TI stands for Texas Instruments Inc. Note: represents twisted pair cable. 1 LF 1 LF A/D +12V 12V Servo ON Control Alarm Reset Reverse Current Control ON Forward Current Control ON DU DV DW DBON DB Reverse hotocoupler 25 Run rohibited 26 Forward Run rohibited TRQ-M VTG-M ALO1 ALO2 ALO3 AO AO BO BO CO CO SO SO SG V-CM+ (COIN+) V-CM (COIN) TGON+ TGON S-RDY+ S-RDY ALM+ ALM Connector Shell FG Connect the shielded line to the connector shell. DU DV DW DBON DB24 DB Resistor Unit (See page 7.) Torque Monitor (2V/100%) Speed Monitor 2V/1000 min -1 or 1V/1000 min -1 Alarm Code Output Max.Operating Voltage : 30VDC Max.Output Current : 20mADC G-ulse Divided Output Applicable line receiver : SN75175 or MC3486 made by TI 5 or an equivalent. Serial Data Output of Number of Rotations for hase S 3 Applicable line receiver : SN75175 or MC3486 made by TI 5 or an equivalent. Speed-agreement Detection (ON when speed agreement is detected.) ositioning Completed (ON when positioning is completed.) TGON Output (ON at exceeding the level) Servo Ready Output (ON at servo ready) Alarm Output (OFF at alarm) hotocoupler Output Max. Operating Voltage : 30VDC Max. Output Current : 50mADC 6

7 Main Circuit Connection Three-phase 200V DC Reactor L1/R L2/S L3/T B2 Regenerative Resistor B1 U V W M : This diagram is an example of the connection of a DB resistor unit with a built-in surge suppressor and a DB contactor for 37-kW SERVOACKs. A DB resistor unit for 22/30-kW SERVOACKs consists of a resistor only. L1C/r L3C/t ower Board DU DV DW DBON DB Resistor Unit DB Contactor DU DV DW DBON Contactor Coil DB Resistor DB24 Surge Suppressor for Contactor Coil DB24 Surge Suppressor Main Circuit Terminal Description Terminal Symbol Name Description Terminal Symbol Name Description L1/R, L2/S, L3/T L1C/r, L3C/t U, V, W ( 2) +1, +2 Main Circuit ower Supply Input Terminal Control ower Supply Input Terminal Three-phase 200V to 230VAC/+10 to 15%, 50/60Hz Single-phase 200V to 220VAC/+10 to 15%, 50Hz Single-phase 200V to 230VAC/+10 to 15%, 60Hz Connect DC reactor for suppressing high-harmonic wave. If not necessary, shorten the terminals. B1, B2 Motor Connection Terminal Connect with motor. DU, DV, DW, Grounding Terminal Grounded (for grounding power supply and motor). DC Reactor Connection Terminal DBON, DB24 Regenerative Resistor Connection Terminal Main Circuit Negative Side Terminal DB Resistor Unit, DB Contactor ConnectionTerminal DB Resistor Unit ConnectionTerminal Connects regenerative resistor. (Normally external connection is not necessary.) Connected to a DB resistor unit or a DB contactor. For 37kW SERVOACK, connect to DBON and DB24 terminals of DB resistor unit. Control Circuit Terminal Description Refer to page 10 for more information on CN1 output processing and CN2 connection. CN1 (Connector I/O) Terminal Layout CN2 (Encoder Connection) Terminal Layout Speed 1 SG GND /V-CM 26 agreement 1 G5V G power supply +5V 2 G 0V G power supply 0V (/COIN-) TGON signal output 2 SG GND ower 27 /TGON+ Battery(+) Battery() output signal TGON 3 BAT(+) 4 BAT() 3 L1 supply for open 28 /TGON- SEN output signal (absolute encoder only) (absolute encoder only) collector ref. Servo 4 SEN signal input 29 /S-RDY+ Speed ready output Servo 5 S G serial signal input 6 /S G serial signal input 5 V-REF 30 ref. input /S-RDY- Servo ready output 6 SG GND 31 ALM+ alarm output Ref. pulse Servo 7 ULS 32 Ref. pulse input ALM- G pulse alarm output 8 /ULS 33 AO divided output input Torque ref. phase A G pulse 9 T-REF input 34 divided output G pulse /AO phase A 10 SG GND 35 BO divided output Ref. code phase B G pulse 11 SIGN 36 divided output Ref. code input /BO Alarm phase B 12 /SIGN input ower 37 ALO1 code output 13 L2 Supply for open 38 Alarm code ALO2 collector ref. Alarm output 14 /CLR Clear input 39 ALO3 code output Servo ON 15 CLR Clear input 40 /S-ON input /-CON control input Fwd ower -OT Rev. side overtravel input 18 L3 supply for open 43 N-OT collector ref. G pulse overtravel input Alarm 19 CO divided output /ALM- 44 G pulse phase C Fwd. RST reset input 20 /CO divided output 45 /-CL current limit phase C ON input Rev. 21 BAT(+) Battery(+) 46 current limit External /N-CL ON input 22 BAT() Battery() +24V 47 input power -IN supply hase S SO signal output hase S 24 Speed 49 /SO signal output /V-CM+ 25 agreement 50 (/COIN+) signal output 7

8 CONNECTION EXAMLE : 400V Standard Connections +10 Three-phase 380 to 480VAC % (50/60Hz) 15 R S T 1MCCB Noise Filter ower Supply ON Alarm and Motor Thermal rocessing 1MC ower ON/OFF Attach surge suppressor to magnetic contactor and relays. OFF 1MC SU +10 Three-phase 380 to 480VAC % (50/60Hz) 15 8 Control ower Supply 24 VDC (rovided by user.) Speed Reference Torque Reference (±1V to ±10V/Rated Torque) ower Supply for Speed and Torque Reference (Max.Output Cunent : 30mA DC) osition Reference ULS CW hasea SIGN CCW haseb Back-up Battery to 4.5V SEN Signal Input 2 Servo ON for 1Ry ON 0V Control for 2Ry ON Reverse Run rohibited for N-LS Open Forward Run rohibited for -LS Open Alarm Reset for 3Ry ON Reverse Current Control ON for 6Ry ON Forward Current Control ON for 7Ry ON +24V + CLR + +5V 0V 1Ry 2Ry N-LS -LS 3Ry 6Ry 7Ry 1MC 1: Time constant at primary filter is 47 µ s. 2: Connects when using absolute encoder. 3: Effective when using 12-bit absolute encoder. 4: Regenerative resistor unit (optional) should be mounted externally. 5: TI stands for Texas Instruments Inc. Note: represents twisted pair cable. Regenerative Resistor Unit 4 DC Reactor (normally short circuited) B2 B U L1/R V L2/S L3/T 480V 460V 440V 400V 380V 0V V-REF 5 SG 6 T-REF 9 SG V 12V DC24 DC24N ULS 7 ULS 8 SIGN 11 SIGN 12 CLR 13 CLR 14 BAT(+) 21 BAT() SEN 22 4 SG 2 +24V 47 SV-ON 40 -CON 41 N-OT 43 -OT 42 ALM-RST 44 N-CL 46 -CL 45 CN1 1 LF 1 LF +12V 12V 4.7kΩ 5mA SGDH SERVOACK A/D Servo ON W DU DV DW DBON DB Control Reverse hotocoupler 25 Run rohibited 26 Forward Run rohibited TRQ-M VTG-M ALO1 ALO2 ALO3 AO AO BO BO CO CO SO SO SG Motor for Fan Optical Encoder Correctly terminate end of shielded cable. V-CM+ (COIN+) V-CM (COIN) Alarm Reset 27 TGON+ Reverse Current 28 Control ON TGON 29 Forward Current S-RDY+ Control ON 30 S-RDY 31 ALM+ 32 ALM Connector Shell FG Connect the shielded line to the connector shell. A B C D DU DV DW DBON DB24 DB Resistor Unit (See page 9.) Torque Monitor (2V/100%) Speed Monitor 2V/1000 min -1 or 1V/1000 min -1 M M G 1 Motor Thermal rotector Alarm Code Output Max.Operating Voltage : 30VDC Max.Output Current : 20mADC G-ulse Divided Output Applicable line receiver : SN75175 or MC3486 made by TI 5 or an equivalent. Serial Data Output of Number of Rotations for hase S 3 Applicable line receiver : SN75175 or MC3486 made by TI 5 or an equivalent. Speed-agreement Detection (ON when speed agreement is detected.) ositioning Completed (ON when positioning is completed.) TGON Output (ON at exceeding the level) Servo Ready Output (ON at servo ready) Alarm Output (OFF at alarm) 1b hotocoupler Output Max. Operating Voltage : 30VDC Max. Output Current : 50mADC

9 Main Circuit Connection DC Reactor Three-phase 400V 480V 460V 440V 400V 380V 0V L1/R L2/S L3/T Connect to the terminal whose voltage is close to the power supply voltage. B2 Regenerative Resistor B1 U V W M : This diagram is an example of the connection of a DB resistor unit with a built-in surge suppressor and a DB contactor for 37-kW to 55-kW SERVOACKs. A DB register unit for 22/30-kW SERVOACKS consists of a resistor only. 24VDC DC24 DC24N ower Board DU DV DW DBON DB Resistor Unit DB Contactor DU DV DW DBON Contactor Coil DB Resistor DB24 Surge Suppressor for Contactor Coil DB24 Surge Suppressor Main Circuit Terminal Description Terminal Symbol Name Description Main Circuit ower L1/R, L2/S, L3/T Supply Input Terminal Motor Connection Terminal Connect with motor. U, V, W DC24 DC24N ( 2) +1, +2 B1, B2 Control ower Supply Input Terminal Grounding Terminal Grounded (for grounding power supply and motor). DC Reactor Connection Terminal Regenerative Resistor Connection Terminal Three-phase 380V to 480VAC/+10 to 15%, 50/60Hz 24VDC±15% Connect DC reactor for suppressing high-harmonic wave. If not necessary, shorten the terminals. Connects regenerative resistor. Terminal Symbol 480V, 460V, 440V, 400V, 380V, 0V DU, DV, DW DBON, DB24 Name Control ower Supply Input Terminal Main Circuit Negative Side Terminal DB Resistor Unit, DB Contactor ConnectionTerminal DB Resistor Unit ConnectionTerminal Description Connect to the terminal whose voltage is close to the power supply voltage. (Normally external connection is not necessary.) Connected to a DB resistor unit or a DB contactor. For 37kW to 55kW SERVOACKs, connect to DBON and DB24 terminals of DB resistor unit. Control Circuit Terminal Description Refer to page 10 for more information on CN1 output processing and CN2 connection. CN1 (Connector I/O) Terminal Layout CN2 (Encoder Connection) Terminal Layout Speed 1 SG GND /V-CM 26 agreement 1 G5V G power supply +5V 2 G 0V G power supply 0V (/COIN) TGON signal output 2 SG GND ower 27 /TGON+ Battery(+) Battery() output signal TGON 3 BAT(+) 4 BAT() 3 L1 supply for open 28 /TGON SEN output signal (absolute encoder only) (absolute encoder only) collector ref. Servo 4 SEN signal input 29 /S-RDY+ Speed ready output Servo 5 S G serial signal input 6 /S G serial signal input 5 V-REF 30 ref. input /S-RDY Servo ready output 6 SG GND 31 ALM+ alarm output Ref. pulse Servo 7 ULS 32 Ref. pulse input ALM G pulse alarm output 8 /ULS 33 AO divided output input Torque ref. phase A G pulse 9 T-REF input 34 divided output G pulse /AO phase A 10 SG GND 35 BO divided output Ref. code phase B G pulse 11 SIGN 36 divided output Ref. code input /BO Alarm phase B 12 /SIGN input ower 37 ALO1 code output 13 L2 Supply for open 38 Alarm code ALO2 collector ref. Alarm output 14 /CLR Clear input 39 ALO3 code output Servo ON 15 CLR Clear input 40 /S-ON input /-CON control input Fwd ower -OT Rev. side overtravel input 18 L3 supply for open 43 N-OT collector ref. G pulse overtravel input Alarm 19 CO divided output 44 /ALM- G pulse phase C Fwd. RST reset input 20 /CO divided output 45 /-CL current limit phase C ON input Rev. 21 BAT(+) Battery(+) 46 current limit External /N-CL ON input 22 BAT() Battery() +24V 47 input power -IN supply hase S SO hase S signal output 24 Speed 49 /SO signal output /V-CM+ 25 agreement 50 (/COIN+) signal output 9

10 Encoder Connections Incremental Encoder Incremental Encoder CN2 C(5) Blue D(6) White/Blue 2-6 SGDM/SGDH SERVOACK hase A hase B hase C CN AO /AO BO /BO CO /CO 1 G H(1) G(2) Red Black Inner Sheath of Cable Output Line Driver SN75LS194 (made by TI 2 ) or equivalent G5V G0V Applicable Line Receiver SN75175 (made by TI 2 ) or equivalent 0.33mm 2 0V 1-1 SG 0V J (Shell) Outer Sheath of Cable Connector Shell Connector Shell (User's Machine) : 1 represents twisted pair cable. : 2 TI=Texas Instruments Inc. Absolute Encoder Absolute Encoder C(5) D(6) Blue White/Blue SGDM/SGDH SERVOACK CN1 hase A hase B 1-35 CN hase C AO /AO BO /BO CO /CO 1 G hase S SO /SO T(3) S(4) Orange White/Orange BAT(+) BAT() + Battery SEN SG SG +5V 0V H(1) G(2) Red Black Output Line Driver SN75LS194 0V (made by TI 2 ) or equivalent 2-1 G5V 2-2 G0V Applicable Line Receiver SN75175 (made by TI 2 ) or equivalent (Shell) J 0.33mm 2 Outer Sheath of Cable Connector Shell Connector Shell (User's Machine) : 1 represents twisted pair cable. : 2 TI=Texas Instruments Inc. 10

11 Servomotor DIMENSIONS 200-V Class 400-V Class Units : mm SGMBH-2BA A /-3ZA A(22/30kW) 601(22kW), 669(30kW) : Connector for Encoder 2 : Connector for Fan SGMBH-3GA A(37kW) 1 : Connector for Encoder 2 : Connector for Fan 601(22kW), 669(30kW) : Connector for Encoder 2 : Connector for Fan 676(37kW), 717(45kW) 1 : Connector for Encoder 2 : Connector for Fan SGMBH-2BD A /-3ZD A(22/30kW) SGMBH-3GD A /-4ED A(37/45kW) SGMBH-5ED A(55kW) dia dia dia dia dia. 2 : Connector for Fan 1 : Connector for Encoder dia. Approx. Mass: 120kg(22kW) 140kg(30kW) 3 Approx. Mass: 235kg dia dia. Approx. Mass: 120kg(22kW) 140kg(30kW) 3 250(Flange) 280(Flange) 250(Flange) dia. 280(Flange) dia Approx. Mass: 230kg(37kW) 250kg(45kW) A B C D Fan Terminal (U) Fan Terminal (V) Fan Terminal (W) 3 : Terminal Box U, V, W Motor terminal Grounding terminal 1, 1b Thermostat dia dia dia. 300 dia. 265 dia. 300 dia. 1 : Connector for Encoder M A B L N C T K D S R J E H F G 2 : Connector for Fan D C Receptacle : 97F-3102E20-29 lug L-shape : JA08A-20-29S-J1-EB(CE conformance) or MS3108B20-29S Straight : JA06A-20-29S-J1-EB(CE conformance) or MS3106B20-29S Cable Clamp : JL CKE( )(CE conformance) or MS A Notes:1 will be replaced by cable diameter. 2 Items surrounded by rectangle should be prepared by customer. 3 A connector conformed to CE marking requires a CE conformed plug and a cable clamp. Absolute Encoder A B C DATA+ D DATA E F G 0V H +5VDC J FG(Frame Ground) Incremental Encoder A B C DATA+ D DATA E F G 0V H +5VDC J FG(Frame Ground) A B K L M N R S T K L M N R S T BATT BATT+ Receptacle : CE05-2A18-10D-B lug L-shape : CE05A-8A18-10SD-B-BAS(CE conformance) or MS3108B18-10S Straight : CE05-6A18-10SD-B-BSS(CE conformance) or MS3106B18-10S Cable Clamp : CE A- (D265)(CE conformance) or MS A Notes:1 will be replaced by cable diameter. 2 Items surrounded by rectangle should be prepared by customer. 3 A connector conformed to CE marking requires a CE conformed plug and a cable clamp. M10 M10 M dia dia Approx. Mass: 350kg

12 SERVOACK Units : mm 200-V Class SGDM-2BADA(22kW) SGDM-3ZADA(30kW) 589 Air CN = = Approx. Mass: 55kg SGDM-3GADA(37kW) 639 Air = CN = Approx. Mass: 60kg SGDH-2BAE(22kW) SGDH-3ZAE(30kW) 589 Air = CN = Approx. Mass: 55kg

13 NS100 NS100 Common for all types of SERVOACK Symbol Connector for SERVOACK Made by 1CN AJL SUMITOMO 3M LTD 2CN AJL Daiichi Electronic 3CN 17JE (D2B) Industries Co., Ltd ainting color of front cover and case : 5Y 7/1 Munsell notation SGDH-3GAE(37kW) 639 Air = CN CN6A CN6B CN = (20) Approx. Mass: 60kg 400-V Class SGDH-2BDE(22kW) = Mounting Holes for M6 Screw 459 Control 12 Connector = = V 460 V 440 V 400 V 380 V 0 V DU DV DW B1 B2 CN3 CN L1/R L2/S L3/T U V W DC 24N DC 24 Operator Connector CN2 CN6A CN6B CN (25) 8 15 with M3.5 Screw Control Terminals with M4 Screw Grounding Terminals with M8 Screw with M4 Screw with M8 Screw Cooling Fan Air Approx. Mass: 40kg SGDH-3ZDE(30kW) 4-Mounting Holes for M6 Screw 459 Cooling Fan Air Operator Connector Control Connector = = V 460 V 440 V 400 V 380 V V 0 DU DV DW B1 B2 DC 24N DC 24 CN3 CN1 CN2 CN6A CN6B CN L1/R L2/S L3/T U V W = (25) 8 15 with M3.5 Screw with M5 Screw with M8 Screw with M4 Screw Control Terminals with M4 Screw Grounding Terminals with M8 Screw Approx. Mass: 40kg 13

14 NS100 NS100 SERVOACK Units : mm 400-V Class (cont'd) SGDH-3GDE(37kW) 4-Mounting Holes for M8 Screw 589 Cooling Fan Air Operator Connector = = V 460 V 440 V 400 V 380 V V 0 ON DB DB 24 DU DV DW 12 CN3 Control Connector L1/R L2/S L3/T U V W B1 B2 DC 24N DC 24 CN1 CN2 CN6A CN6B CN = Grounding Terminals with M8 Screw Control Terminals with M3.5 Screw with M5 Screw with M3.5 Screw with M4 Screw (25) Control Terminals with M4 Screw with M10 Screw Approx. Mass: 60kg SGDH-4EDE/-5EDE(45/55kW) 4-Mounting Holes for M8 Screw 639 Cooling Fan Air Operator Connector = V 460 V 440 V 400 V 380 V 12 2=24 8 V 0 ON DB DB 24 DU DV DW CN3 Control Connector CN CN L1/R L2/S L3/T U V W B1 B2 DC 24N DC 24 CN6A CN6B CN = Grounding Terminals with M8 Screw Control Terminals with M3.5 Screw with M6 Screw with M3.5 Screw with M4 Screw (25) Control Terminals with M4 Screw with M10 Screw Approx. Mass: 65kg 14

15 Regenerative Resistor Unit For 200-V Class JUS-RA08 (For 22kW) Units : mm Cover 4-Mounting Holes (Dia.=7) (5) 400(Mounting itch) (50) 400(Mounting itch) (50) 260 (5) (15) (50) Resistor (256) (Mounting itch) (15) (5) 3 Field Terminals (M5) Approx. Mass: 14.0kg JUS-RA09 (For 30kW) Cover 4-Mounting Holes (Dia.=7) (5) 260 (5) (15) 548 (50) Resistor (446) (Mounting itch) (15) 83 (5) Field Terminals (M5) Approx. Mass: 21.0kg JUS-RA11 (For 37kW) Cover 4-Mounting Holes for M5 Screw Main Circuit Terminal (M8) Approx. Mass: 20.5kg 15

16 Regenerative Resistor Unit Units : mm For 400-V Class JUS-RA12 (For 22kW) JUS-RA13 (For 30kW) Cover 4-Mounting Holes for M5 Screw Cover 4-Mounting Holes for M5 Screw Approx. Mass: 14.0kg Approx. Mass: 14.0kg Approx. Mass: 20.0kg Approx. Mass: 21.5kg Main Circuit Terminal (M4) Main Circuit Terminal (M5) JUS-RA14 (For 37kW) JUS-RA15 (For 45kW) Cover 4-Mounting Holes for M5 Screw Cover 4-Mounting Holes for M5 Screw Main Circuit Terminal (M5) Main Circuit Terminal (M6) JUS-RA16 (For 55kW) Cover 4-Mounting Holes for M5 Screw Main Circuit Terminal (M6) Approx. Mass: 23.5kg

17 DB Resistor Unit Units : mm For 200-V Class JUS-DB01 (For 22/30kW) JUS-DB02 (For 37kW) Cover Cover 4-Mounting Holes for M5 Screw DU DV DW 255 (5) (10) 130(Mounting itch) (10) 150 (30) 290(Mounting itch) (30) 50 4 Field Terminals (M5) 350 Resistor Approx. Mass: 5.0kg Approx. Mass: 6.0kg Main Circuit Terminal (M5) Control-circuit Terminal (M3.5) For 400-V Class JUS-DB03 (For 22/30kW) JUS-DB04 (For 37kW) Cover 4-Mounting Holes for M5 Screw Cover 4-Mounting Holes for M5 Screw Main Circuit Terminal (M4) Main Circuit Terminal (M4) Control-circuit Terminal (M3.5) Approx. Mass: 5.0kg Approx. Mass: 6.0kg JUS-DB05 (For 45kW) JUS-DB06 (For 55kW) Cover 4-Mounting Holes for M5 Screw 4-Mounting Cover Holes for M5 Screw Main Circuit Terminal (M4) Control-circuit Terminal (M3.5) Main Circuit Terminal (M4) Control-circuit Terminal (M3.5) Approx. Mass: 6.0kg Approx. Mass: 7.0kg 17

18 ORDERING REFERENCE System Configuration Example Large-capacity AC servo drive configurations are illustrated below. Connectors and operators are not provided with servomotors and SERVOACKs. Order what you need separately. Options Digital Operator Cable for Analog Monitoring (Optional) (K) SGDM/SGDH SERVOACK Hand-held Type (JUS-O02A-2) SGMBH Servomotor ersonal Computer repared by user (L) Cables for connecting each personal computer to the SERVOACK can be provided. For Fan ( J ) Application-module Input Terminals For Encoder (D)(E)(F)(G)( I ) (A)Connector Terminal Block I/O Signals (B)Cable with Single Connector ower Supply eripheral Devices (Optional) Regenerative Resistor Unit DB Resistor Unit Brake ower Supply (See the description below.) Battery Brake ower Supply Internal Circuit Diagram LDE-1H01 100VAC input, 90VDC output 1.0ADC max. LSE-2H01 200VAC input, 90VDC output 1.0ADC max. Blue AC Side White Surge Suppressor Diode Bridge Surge Suppressor Red DC Side (Brake Side) Black Yellow AC Side White Diode Surge Suppressor Diode Surge Suppressor Red DC Side (Brake Side) Black Lead Length: mm each Lead Color AC Input Side 100V 200V Blue,White Yellow,White Brake Side Red,Black Max.Ambient Temperature: 60 C Note: Opening and closing braking power supply circuit is safer on the AC side. When opening and closing on the DC side, use surge suppressor near the brake coil in case surge suppressor damages brake coil. repare the brake power supply for 24 VDC output. 18

19 Order Form roduct Name SGMBH Servomotor SGDM SERVOACK SGDH SERVOACK For I/O Signals (CN1) CN1 Encoder D E F G Connector Terminal Unit (with CN1 connector and 0.5m cable) Cable with Single Connector For Encoder Signals (CN2) CN2 Cable with Single Connector (SERVOACK Side: Connector) Cable with Connector on Both Ends SERVOACK Side: Connector Encoder Side: Straight plug Cable with Connectors on Both Ends SERVOACK Side: Connector Encoder Side: L-shape plug Encoder Cable without Connector H Connector Kit (for CN2) 1 L-Shape lug for Encoder I Straight Connector 2 Cable Clamp for Encoder L-Shape lug for Fan on Motor Side J Straight Cable Clamp for Fan on Motor Side For Setting Devices (CN3, CN5) CN3 K Digital Operator (Hand-held Type, with Cable) Cable for D-sub 25 ins Setting L Connecting C/AT Compatible D-sub 9 pins Device C C98 Half itch 14 pins CN5 Cable for Analog Monitor (With Single Connector) MECHATROLINK-communication Cables CN6A CN6B MECHATROLINK-communication Cable MECHATROLINK-communication Cable Terminator Type SGMBH- SGDM- SGDH- A ADA E JUS-TA50 JZS-CKI01-1 JZS-CKI01-2 JZS-CKI01-3 JZS-CM23-03 JZS-CM23-05 JZS-CM23-10 JZS-CM23-15 JZS-CM23-20 JZS-CM21-03 JZS-CM21-05 JZS-CM21-10 JZS-CM21-15 JZS-CM21-20 JZS-CM22-03 JZS-CM22-05 JZS-CM22-10 JZS-CM22-15 JZS-CM22-20 JZS-CM29-05 JZS-CM29-10 JZS-CM29-15 JZS-CM29-20 JZS-CM29-30 JZS-CM29-40 JZS-CM29-50 JZS-CM9-1 MS3108B20-29S MS3106B20-29S MS A MS3108B18-10S MS3106B18-10S MS A JUS-O02A-2 JZS-CMS01 JZS-CMS02 JZS-CMS03 DE JEMC-W6000-A3 JEMC-W6000-A5 JEMC-W JEMC-W6020 : Required : Select one from the list : Optional Q'ty Regenerative Resistor Unit DB Resistor Unit Brake ower Supply (Required for servomotor with brake) Battery (Required for absolute encoder) 1 : Made by Molex Japan Co.,Ltd. For 100VAC For 200VAC 2 : Made by Japan Aviation Electronics Industry,Ltd. Water-resistance types are also available. Note : repare DC power supply by customer (24V±10% 5A load possible). JUS-RA08/RA09/RA11/RA12/RA13/RA14/RA15/RA16 JUS-DB01/DB02/DB03/DB04/DB05/DB06 LDE-1H01 LSE-2H01 ER6VC3(3.6V) 19

20 LARGE-CAACITY SERIES IRUMA BUSINESS CENTER (SOLUTION CENTER) 480, Kamifujisawa, Iruma, Saitama , Japan hone Fax YASKAWA ELECTRIC AMERICA, INC Norman Drive South, Waukegan, IL 60085, U.S.A. hone Fax YASKAWA ELETRICO DO BRASIL COMERCIO LTD.A. Avenida Fagundes Filho, 620 Bairro Saude-Sao aulo-s, Brazil CE: hone Fax YASKAWA ELECTRIC EUROE GmbH Am Kronberger Hang 2, Schwalbach, Germany hone Fax YASKAWA ELECTRIC UK LTD. 1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom hone Fax YASKAWA ELECTRIC KOREA CORORATION 7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul , Korea hone Fax YASKAWA ELECTRIC (SINGAORE) TE. LTD. 151 Lorong Chuan, #04-01, New Tech ark , Singapore hone Fax YASKAWA ELECTRIC (SHANGHAI) CO., LTD. No.18 Xizang Zhong Road. Room , Harbour Ring laza Shanghai , China hone Fax YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE Room 1011A, Tower W3 Oriental laza, No.1 East Chang An Ave., Dong Cheng District, Beijing , China hone Fax YASKAWA ELECTRIC TAIWAN CORORATION 9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan hone Fax YASKAWA ELECTRIC CORORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements YASKAWA ELECTRIC CORORATION. All rights reserved. LITERATURE NO. KAE-S B rinted in Japan January rinted on 100% recycled paper with soybean oil ink.