Sensors. for Punching, Forming and Automation Systems.

Transcription

1 Sensors for Punching, Forming and Automation Systems wwwkistlercom

2 Vester Elektronik GmbH a member of the Kistler Group since August 207 has been setting standards in optoelectronic-based sensor technology and process monitoring for the last 50 years At Vester's facility in Straubenhardt (Germany), the main focus has always been on reliable punching and forming processes Optical technologies are the ideal addition to Kistler's vast stock of know-how, ensuring intelligent process monitoring tailored to the needs of specific industrial segments such as punching and forming Our optical sensors enhance reliability and boost product quality so customers benefit from economic advantages directly in the manufacturing process 2 wwwkistlercom

3 Content Light barriers 8 Inductive proximity switches, ring sensors 60 Sensors with analog output 66 Contact sensors 68 Fiber optics, reflex scanners 7 Accessories 86 wwwkistlercom

4 Table of contents Single-beam light barriers with integrated amplifier Infrared fork light barriers PMI 6 mm series -pin M8 8 cable output 9 -pin M2 0 5-pin M6 PDI 6 mm series -pin M8 2 cable output PXI series -pin M8 PSI 8 mm series -pin M8 5 PKI 0 mm series -pin M8 7 Red light fork light barriers PSV 8 mm series -pin M8 9 Laser fork light barriers PSL 8 mm series -pin M8 20 PKL 0 mm series -pin M8 2 Split Infrared light barriers PGI series -pin M8 22 Split laser light barriers PGI-L series -pin M8 2 Plug-in type single-beam light barriers - S2 with separate amplifier S2- Chopped light amplifiers S2-W--P2 -pin M2 2 S2-W-5-P2 5-pin M6 25 Pulse amplifiers S2-D--P -pin M2 26 S2-D-5-P 5-pin M6 27 Infrared fork light barriers PM-S2 6 mm series 7-pin S2 28 PE-S2 6 mm series 7-pin S2 29 PS-S2 8 mm series 7-pin S2 0 Split infrared light barriers PG--S2 / PG-M5-S2 Round housing mm / M5 /7-pin S2 2 PG-6-S2 / PG-M8-S2 Round housing 6 mm / M8 /7-pin S2 PG-F-S2 / PG-F2-S2 Flat housing /7-pin S2 Split laser light barriers PGL-8-S2 Round housing 8 mm /7-pin S2 6 Single-beam light barriers with separate chopped light or pulse amplifier Chopped light amplifiers W--P2 -pin M2 7 W-5-P2 5-pin M6 8 Pulse amplifiers D--P -pin M2 9 D-5-P 5-pin M6 0 Split infrared light barriers PG- / PG-M5 Round housing mm / M5 PG-6 / PG-M8 Round housing 6 mm / M8 2 PG-F Flat housing PG-F2 Flat housing Split laser light barriers PGL Round housing 8 mm 5 Dual-beam light barriers Infrared fork light barriers with separate amplifier PZ 8 mm series -pin M2 6 Red light fork light barriers with integrated amplifier PZV 0 mm series -pin M8 8 Page wwwkistlercom

5 Multi-beam light barriers with integrated amplifier Infrared fork light barriers PBI 0 mm series -pin M8 50 Infrared frame light barriers PRI 5 mm series -pin M2 5 PRX 5 mm series -pin M2 52 Multi-beam light barriers with separate amplifier Infrared fork light barriers PB 8 mm series -pin M2 5 5-pin M6 5 Infrared frame light barriers PR 5 mm series -pin M pin M6 56 Infrared bar light barriers as loop control DHS 80 / 60 series 5-pin M2 58 Inductive switches IS series with cable output 62 ISS plug-in type series -pin M8 6 -pin M2 65 Inductive ring sensors IRS series -pin M2 66 Contact sensors Amplifiers fpr contact sensors S2-B--P2 -pin M2 68 S2-B-5-P2 5-pin M6 69 IG/S2 plug-in type series 2-pin S2 70 Fiber optics, reflex scanners Chopped light amplifiers for fiber optics W-R--P2 -pin M2 7 W-R-5-P2 5-pin M6 72 Fiber optics RG / RW series 7 Laser reflex scanners LRT 6K series -pin M8 7 LRT 26K series -pin M2 75 Sensors with 0 0 V analog output for metrological applications Infrared fork light barriers with separate amplifier PSA 8 mm series -pin M pin M6 78 Inductive analog sensors IS-A series with cable output 80 ISS-A plug-in type series -pin M8 8 Analog controller VCA 00 VCA 00 8 Accessories SPG 5 Sensor testing device 86 WRA-8 Workshop adapters 87 WS-8 Centre tool plug-in system 88 VK- Connection and extension cables 89 Page wwwkistlercom 5

6 Feed control/lateral feeder with infrared fork light barrier type PMI-0-0/AS0-U-5 x Double sheet control with infrared fork light barrier type PDI-5-5/P Rivet detection with infrared fork light barrier type PMI-0-0/P Rivet jam detection with infrared fork light barrier type PMI-0-0/-P Feed control with infrared fork light barrier type PMI-0-0/AS0-U-5 Photo: hapema Christmann + Bechtle GmbH, Engelsbrand Rivet present with infrared fork light barrier type PE-0-0/S2 & S2-W--P2 a plifier 2 x Double sheet control with analog measuring sensor type ISS A Sensor Technology and Process Monitoring Reliable, cost-effective production Technical equipment, systems and structures that function safely and reliably are the key to dependable and efficient production processes and fit-for-purpose monitoring systems open the way to major improvements in reliability as well as efficiency At its Straubenhardt facility, Kistler develops and manufactures high-caliber optical sensors and inductive proximity switches that deliver reliable process control and monitoring Features such as feed, ejection and double-sheet control (tool immersion depth measurement) guarantee product quality in punching and forming processes Benefits of Kistler optical sensors: Rugged housings ensure long lifecycles Vast selection of different designs High switching frequencies and repeat accuracy Even the smallest objects are measured Short delivery times Repair service Customized for each application, these products ensure high levels of reliability and cost-effectiveness in the manufacturing process: malfunctions are detected at an early stage, so tool breakages and the costly damage they cause are avoided 6 wwwkistlercom

7 Technical Terms Operation Modes We draw a distinction between static and dynamic operation The compact single-beam light barriers with an integrated amplifier inherently function in static mode, ie the output will immediately follow the status of the light beam Depending on the application, single-beam light barriers with a separate chopped light amplifier may also be operated in a purely dynamic mode An interruption of the light beam causes an adjustable output pulse length Multibeam light barriers combine both principles and are therefore very versatile Static Operation: The interruption of a light beam by an object causes a change of state on the amplifier output, which will continue until this interruption is undone by the object The pulse length is roughly equivalent to the time of interruption Dynamic Operation: Sensors with amplifiers which combine both operating principles can detect fast moving and small objects and create a defined output pulse However, we can also detect those objects which, are still located inside the cross section of the sensor This feature expands the range of applications, in particular of multi-beam stamping light barriers Furthermore, the static operation mode also includes a continuous contamination control Resolution The smallest part size a sensor can reliably identify in its highest sensitivity setting Output -switching: The load is connected to the ground of the operating voltage source The amplifier output will connect the load to the positive pole of the operating voltage source -switching sensors are state of the art and are required as standard by almost all industrial applications NPN-switching: The load is connected to the positive pole of the operating voltage source The amplifier output will connect the load to the ground of the operating voltage source Operating Voltage ll e or a e a operati olta e ra e of ( 5 % / +20 %), inductive proximity switches of 0 0 VDC epe i o t pe i trial a bia ce a ppl a beco e e tabli e Function Principle Single- and multi-beam light barriers mostly operate as infrared and red light one-way sensors Laser light barriers run in the i ible ra e re li te la er o tp t po er i belo (class 2) Nevertheless, with split-type versions you should never loo irectl i to t e la er bea a o e a e or tra itter and receiver are arranged in a common optic axis, split-type models in separate housings, fork and frame light barriers in a common housing Both the transmitter and receiver elements are classified for highest sensitivity to achieve the required accuracy and reliability Housing All fork and frame light barriers are made of high-quality anodized aluminum to ensure a high electro-mechanical stability for many years The optical elements are protected by scratchproof hardened glass Each sensor has a sufficient number of mounting options either directly on the housing or, as is realized in most multi-beam light barriers, on special support rails and protective frames Pulse Extension Many SPS applications require an extension of short output signals from sensors into a defined time signal, which can be safely read within the SPS program cycle time This functionality is available as a pulse extension on a large number of sensors, particularly on multi-beam light barriers The setting range is between ms and 00 ms The selected pulse length (default setting on delivery is 0 ms) also affects the sensor switching frequency, which must be taken into account with correspondingly fast counting operations Function With a digital switching operating mode the amplifier output can have only two states Normally closed (NC): The amplifier output will be connected through if a sufficient quantity of light meets the receiver(s) There is no object between transmitter and receiver element Normally open (NO): The amplifier output will be connected through if the receiver is sufficiently darkened, with multi-beam light barriers at least one element There is an object between transmitter and receiver On many sensor types the NC/NO switching function is switchable, according to the case of application wwwkistlercom 7

8 PMI 6 mm series Single-beam infrared fork light barriers with integrated amplifier connector M8 -pin Feed control Position control 5 B A+ A Centre of light beam R R Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open (NO) Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing -pin plug connection M8 with LED B+7 Ø Resolution Fork width A [mm]: Part diameter [mm]: A [mm]: B [mm]: pin M8 (A) ( ) Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom

9 PMI 6 mm series Single-beam infrared fork light barriers with integrated amplifier free cable end Feed control Position control Centre of light beam 5 B LED Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open (NO) Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing A+ A R 6 R 05 8 Cable Ø 7 mm (PUR) Cable length 5 m Resolution Fork width A [mm]: Part diameter [mm]: B+7 Ø Free cable end A [mm]: B [mm]: white (A) ( ) (U) (U): not connected: connected to ( ): normally open/closed function normally open (NO) normally closed (NC) Mounting block for self-assembly! AS0-U-, -pin M AS0-U-5, 5-pin M wwwkistlercom 9

10 PMI 6 mm series Single-beam infrared fork light barriers with integrated amplifier mounting block M2 -pin connector Feed control Position control Centre of light beam 5 B LED Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing A+ A R R Resolution Fork width A [mm]: Part diameter [mm]: Cable Ø 7 mm (PUR) Cable length 00 mm when connected to the AS0- -pin M2 B+7 Ø A [mm]: B [mm]: white n c ( ) (A) with mounting block AS0-U- Cable length 00 mm Km Normally open / closed NO/NC Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) wwwkistlercom

11 PMI 6 mm series Single-beam infrared fork light barriers with integrated amplifier mounting block M6 5-pin connector Feed control Position control Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Centre of light beam LED Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing 5 B A+ A R R Resolution Fork width A [mm]: Part diameter [mm]: Cable Ø 7 mm (PUR) Cable length 00 mm when connected to the AS0-5-pin M6 B+7 Ø A [mm]: B [mm]: (A) ( ) with mounting block AS0-U-5 Cable length 00 mm NO/NC 25 Km Normally open / closed Connection cable (with free cable end): VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom

12 PDI 6 mm series Single-beam infrared fork light barriers with integrated amplifier connector M8 -pin Double sheet control Tilt control Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open (NO) Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz 5 SW 5 Clamping plate KD- Ø Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing 0 0 Clamping plate KD- not included 5 M Lock screw Resolution Fork width A [mm]: 5 Part diameter [mm]: Ø Centre of light beam pin M8 -pin plug connection M8 with LED 5 -pin M8 (A) ( ) Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) Clamping plate: KD wwwkistlercom

13 PDI 6 mm series Single-beam infrared fork light barriers with integrated amplifier free cable end Double sheet control Tilt control SW 5 Clamping plate KD- Ø Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open (NO) Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing Clamping plate KD- not included 5 M Lock screw Resolution Fork width A [mm]: 5 Part diameter [mm]: Ø Centre of light beam Free cable end LED Cable Ø 7 mm (PUR) Cable length 5 m when connected to the AS0-U 00 mm 5 white (A) ( ) (U) (U): not connected: connected to ( ): normally open/closed function normally open (NO) normally closed (NC) Fork light barrier with free cable end 5 m: Fork light barrier with mounting block: pi pi Mounting block for self-assembly! AS0-U-, -pin M AS0-U-5, 5-pin M Clamping plate: KD wwwkistlercom

14 PXI series Single-beam infrared fork light barrierswith integrated amplifier connector M8 -pin Double sheet control Tilt control Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing SW 5 Clamping plate KD- 0 Clamping plate KD- not included 5 5 Ø 0 M lock screw Resolution Fork width A [mm]: 5 Part diameter [mm]: 0 Fork width A 5 -pin M8 Centre of light beam -pin plug connection M8 with LED (A) ( ) Normally open / closed Centre of light beam Km 5 Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) Clamping plate: KD wwwkistlercom

15 PSI 8 mm series Single-beam infrared fork light barriers with integrated amplifier connector M8 -pin Feed control Position control Circuit Constant light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Normally open / closed Centre of light beam 5 B 8-02 Ø Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing A+9 A R2 0 Resolution Fork width A [mm]: Part diameter [mm]: pin plug connection M8 with LED A [mm]: B [mm]: pin M8 (A) ( ) Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom 5

16 PSI 8 mm series Single-beam infrared fork light barriers with integrated amplifier connector M8 -pin Feed control Position control Circuit Chopped light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Normally open / closed Centre of light beam 5 B 8-02 Ø Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing A+9 A R2 0 Resolution Fork width A [mm]: Part diameter [mm]: pin plug connection M8 with LED A [mm]: B [mm]: pin M8 (A) ( ) Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom

17 PKI 0 mm K-series Single-beam infrared fork light barriers with integrated amplifier connector M8 -pin Position control Counting parts Circuit Chopped light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Sensitivity le el Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Centre of light beam 28 R25 Ø 5 8 Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing -pin plug connection M8 with LED PKI-0/K/W--P2 plifier le el mode switch or all ope clo e 5 Resolution Fork width A [mm]: 0 20 art ia eter it a plifier le el 05 art ia eter it a plifier le el Centre of light beam 28 Ø 5 8 -pin M8 (A) ( ) 5 20 R25 Normally open / closed -pin plug connection M8 with LED 5 PKI-20/K/W--P2 plifier level I/II mode switch Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all fork light barriers Amplifier level II k High operational reliability: For fork light barriers when used in oil mist or dusty surroundings e operatio al reliabilit i t ice t e le el of a plifier le el Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom 7

18 PKI 0 mm series Single-beam infrared fork light barriers with integrated amplifier connector M8 -pin Position control Counting parts Circuit Chopped light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Sensitivity le el Output with LED Function normally open / closed Load current 200 ma short-circuit proof PKI-20/W--P Centre of light beam R Ø 5 8 Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing or all ope clo e -pin plug connection M8 with LED Resolution Fork width A [mm]: art ia eter it a plifier le el art ia eter it a plifier le el plifier le el mode switch -pin M8 from PKI-0/W--P A+20 A 5 Centre of light beam B R Amplifier level I/II mode switch 25 5 Ø (A) ( ) Normally open / closed -pin plug connection M8 with LED A [mm]: B [mm]: Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all fork light barriers Amplifier level II k High operational reliability: For fork light barriers when used in oil mist or dusty surroundings e operatio al reliabilit i t ice t e le el ofa plifier le el Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom

19 PSV 8 mm series Single-beam red light fork light barriers with integrated amplifier connector M8 -pin Feed control Position control Circuit Chopped light trigger Wavelength 650 nm, red light Operating voltage 2 0 VDC Current consumption 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Normally open / closed Centre of light beam 5 B 8-02 Ø Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing A+9 A R2 0 Resolution Fork width A [mm]: Part diameter [mm]: pin plug connection M8 with LED 9 -pin M8 A [mm]: B [mm]: (A) ( ) PSV-0-0/W--P PSV-20-0/W--P PSV-20-0/W--P PSV-20-60/W--P PSV-25-80/W--P PSV-0-0/W--P PSV-0-0/W--P PSV-0-60/W--P PSV-0-0/W--P PSV-0-60/W--P PSV-0-80/W--P Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom 9

20 PSL 8 mm series Single-beam laser fork light barriers with integrated amplifier connector M8 -pin Feed control Position control Normally open / closed Centre of light beam 5 B Ø 8-02 Circuit chopped light trigger Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Operating voltage 2 2 VDC Current consumption max 0 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 0 C EMC according to 20/0/EU General tolerance of the housing A+29 A R2 0 -pin plug connection M8 with LED 9 Resolution Fork width A [mm]: Part diameter [mm]: A [mm]: B [mm]: LASER RADIATION CLASS 2 DO NOT LOOK INTO LASER BEAM DIN EN : Red light λ = 650 nm (cw) / pulse: P 0 mw -pin M8 (A) ( ) PSL-0-0/W--P PSL-20-0/W--P PSL-25-80/W--P PSL-0-0/W--P PSL-0-0/W--P PSL-0-80/W--P Connection cable shielded: VK-M8-g-S (2 m, straight) VK-M8-g-S (5 m, straight) wwwkistlercom

21 PKL 0 mm series Single-beam laser fork light barriers with integrated amplifier connector M8 -pin Position control Counting parts Centre of light beam B 25 Ø 95 Circuit chopped light trigger Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Operating voltage 2 2 VDC Current consumption max 0 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 0 C EMC according to 20/0/EU General tolerance of the housing A+0 A 8 R Normally open / closed -pin plug connection M8 with LED 5 Resolution Fork width A [mm]: Part diameter [mm]: A [mm]: B [mm]: LASER RADIATION CLASS 2 DO NOT LOOK INTO LASER BEAM DIN EN : Red light λ = 650 nm (cw) / pulse: P 0 mw -pin M8 (A) ( ) PKL-20/W--P PKL-0/W--P PKL-50/W--P PKL-80/W--P PKL-80-80/W--P PKL-00-00/W--P Connection cable shielded: VK-M8-g-S (2 m, straight) VK-M8-g-S (5 m, straight) wwwkistlercom 2

22 PGI series Split infrared light barriers with integrated amplifier connector M8 -pin Feed control Position control Counting parts Circuit Chopped light trigger Operating voltage 2 0 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 0 mm Frequency KHz A 2 Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing Centre of light beam 7 6 M (x) Normally open / closed -pin plug connection M8 with LED Resolution Max distance A [mm]: 700 Part diameter [mm]: > -pin M8 (A) ( ) Split light barrier with separate transmitter and receiver: Connection cable: VK-M8-g-2/M2 (2 m, straight) VK-M8-w-2/M2 (2 m, angled) VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom

23 PGI-L series Split laser light barriers with integrated amplifier connector M8 -pin Feed control Position control Counting parts Centre of light beam 7 A 6 2 Circuit constant light trigger Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Operating voltage 2 2 VDC Current consumption max 60 ma Mode of operation static Output with LED Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 0 C EMC according to 20/0/EU General tolerance of the housing M (x) Normally open / closed -pin plug connection M8 with LED Resolution Max distance A [mm]: 000 Part diameter [mm]: > 06 -pin M8 LASER RADIATION CLASS 2 DO NOT LOOK INTO LASER BEAM DIN EN : Red light λ = 650 nm (cw) / pulse: P 0 mw (A) ( ) Split light barrier with separate transmitter and receiver: Connection cable: VK-M8-g-2/M2 (2 m, straight) VK-M8-w-2/M2 (2 m, angled) VK-M8-g-S (2 m, shielded, straight) VK-M8-g-S (5 m, shielded, straight) wwwkistlercom 2

24 S2-W--P2 Chopped light amplifier for single-beam plug-in type light barriers with S2 connector plifier for all pl i t pe li t barrier it co ector 25 0 Km 0 60 Circuit Chopped light trigger Operating voltage 2 2 VDC Current consumption max 60 ma Mode of operation ) static / dynamic-static Pulse extension max 00 ms Sensitivity le el Output with LED 2) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU 7 ) switchable, default setting: static 2) a plifier o re e t plifier le el o e itc o ector LED NC/NO p Normally closed / open Pulse length minimum / maximum -pin M2 2 white n c ( ) (A) S/D S/D switch static / dynamic-static S2-W--P Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all fork light barriers as well as for split versions with small distances between transmitter and receiver Amplifier level II k High operational reliability: Default setting for all split types in oil mist ambience or with large i ta ce bet ee tra itter a recei er A max > 50 % ) For PS-S2 series fork light barriers when used in oil mist ambiance e operatio al reliabilit i t ice t e le el of a plifier le el Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Connection cable shielded (with free cable end) for split laser light barrier PGL-8-W-S2: VK-M2-5-g-S (2 m, straight) VK-M2-5-g-S (5 m, straight) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) wwwkistlercom

25 S2-W-5-P2 Chopped light amplifier for single-beam plug-in type light barriers with S2 connector plifier for all pl i t pe li t barrier it co ector Circuit Chopped light trigger Operating voltage 2 2 VDC Current consumption max 60 ma 25 0 Km 0 60 Mode of operation ) static / dynamic-static Pulse extension max 00 ms Sensitivity le el Output with LED 2) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU 7 ) switchable, default setting: static 2) a plifier o re e t plifier le el o e itc o ector LED NC/NO p Normally closed / open Pulse length minimum / maximum 2 5-pin M6 (A) ( ) S/D S/D switch static / dynamic-static 5 S2-W-5-P Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all fork light barriers as well as for split versions with small distances between transmitter and receiver Amplifier level II k High operational reliability: Default setting for all split types in oil mist ambience or with large i ta ce bet ee tra itter a recei er A max > 50 % ) For PS-S2 series fork light barriers when used in oil mist ambiance e operatio al reliabilit i t ice t e le el of a plifier le el Connection cable: VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom 25

26 S2-D--P Dynamic pulse amplifier for single-beam plug-in type light barriers with S2 connector plifier for all pl i t pe li t barrier it co ector 25 0 Km 0 60 Circuit Operating voltage Current consumption Mode of operation Pulse extension Constant light pulse a plifier 2 2 VDC 90 ma dynamic 00 ms Output with LED ) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency max KHz Temperature range 0 C 60 C EMC according to 20/0/EU ) a plifier o re e t 7 l e le t Connector S2 LED -pin M2 NC/NO Normally closed / open switch NC NO 2 white n c ( ) (A) Optical alignment Optical alignment Optical alignment must not be changed! S2-D--P Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) wwwkistlercom

27 S2-D-5-P Dynamic pulse amplifier for single-beam plug-in type light barriers with S2 connector plifier for all pl i t pe li t barrier it co ector 25 0 Km 0 60 Circuit Operating voltage Current consumption Mode of operation Pulse extension Constant light pulse a plifier 2 2 VDC 90 ma dynamic 00 ms Output with LED ) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency max KHz Temperature range 0 C 60 C EMC according to 20/0/EU ) a plifier o re e t 7 l e le t Connector S2 LED 5-pin M6 NC/NO Normally closed / open switch NC NO 2 (A) ( ) Optical alignment Optical alignment 5 Optical alignment must not be changed! S2-D-5-P Connection cable: VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom 27

28 PM-S2 6 mm series Single-beam infrared fork light barriers with separate amplifier S2 Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe General tolerance of the housing A+ 5 A Centre of light beam B 5 R R Compressed air supply with version R Resolution Fork width A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 0 > 0 > 05 with pulse amplifier Ø B+7 Cable Ø 7 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 A [mm]: B [mm]: or li t barrier it o t a plifier PM- 5-0/S PM-0-0/S PM-0-20/S PM-0-0/S PM-20-0/S Fork light barrier with cleaning nozzles R: PM- 5-0/R/S PM-0-0/R/S PM-0-20/R/S PM-0-0/R/S PM-20-0/R/S plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) wwwkistlercom

29 PE-S2 6 mm series Single-beam infrared fork light barriers with separate amplifier S2 Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe General tolerance of the housing Up to PE-0-0/S2: A+9 5 A Centre of light beam B 6 R Ø ( for A=5) Resolution Fork width A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 05 > 07 > 08 > 0 with pulse amplifier Cable Ø 7 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 PE-20-0/S2 and PE-0-0/S2: Centre of light beam Ø 5 B R A+9 A 0 or li t barrier it o t a plifier PE-5-5/S PE-5-0/S PE-0-0/S PE-0-0/S PE-20-0/S PE-0-0/S Cable Ø7 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 A [mm]: B [mm]: plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) wwwkistlercom 29

30 PS-S2 8 mm series Single-beam infrared fork light barriers with separate amplifier S2 Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe General tolerance of the housing A+9 A Centre of light beam 5 B R2 0 Ø 8-02 Resolution Fork width A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 0 > 0 > 05 > 08 with chopped light amplifier a plifier le el > 0 > 06 > 08 > 0 with pulse amplifier Cable Ø2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 A [mm]: B [mm]: or li t barrier it o t a plifier PS-0-5/S PS-0-0/S PS-20-5/S PS-20-0/S PS-20-0/S PS-20-60/S PS-0-5/S PS-0-0/S PS-0-0/S PS-0-60/S PS-0-0/S Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all fork light barriers! Amplifier level II k High operational reliability: For PS-S2 series fork light barriers when used in oil mist ambiance e operatio al reliabilit i t ice t e le el of a plifier le el plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) wwwkistlercom

31 PS-S2 8 mm series Single-beam infrared fork light barriers with separate amplifier S2 with cleaning nozzles Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe General tolerance of the housing PS-0-5/R/S2 and PS-0-0/R/S2: A+9 A Center of light beam Ø 5 B R Cleaning air supply Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 Resolution Fork width A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 0 > 0 > 05 > 08 with chopped light amplifier a plifier le el > 0 > 06 > 08 > 0 with pulse amplifier PS-20-0/R/S2 PS-0-0/R/S2: A+9 A 5 Centre of light beam B R2 9 Ø Cleaning air supply Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 or li t barrier it o t a plifier with cleaning nozzles: PS-0-5/R/S PS-0-0/R/S PS-20-5/R/S PS-20-0/R/S PS-20-0/R/S PS-20-60/R/S PS-0-5/R/S PS-0-0/R/S PS-0-0/R/S PS-0-60/R/S PS-0-0/R/S A [mm]: B [mm]: Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all fork light barriers! Amplifier level II k High operational reliability: For PS-S2 series fork light barriers when used in oil mist ambiance e operatio al reliabilit i t ice t e le el of a plifier le el plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) wwwkistlercom

32 PG-S2 series Split infrared light barriers Round housing with separate amplifier S2 Feed control Position control Counting parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe Centre of light beam Ø-005 A 2 Cable Ø 7 mm (PUR) Cable length 00 mm with /7-pin miniature plug connection S2 Resolution Distance A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 0 > 05 with chopped light amplifier a plifier le el > 2 > 08 > 05 with pulse amplifier M5x05 2 plit li t barrier eparate tra itter a recei er it o t a plifier PG--S PG--S2 (S) PG--S2 (E) PG-M5-S PG-M5-S2 (S) PG-M5-S2 (E) Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) VK-S2/ ( m) wwwkistlercom

33 PG-S2 series Split infrared light barriers Round housing with separate amplifier S2 Feed control Position control Counting parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe Centre of light beam Ø6-005 A 6 Cable Ø 7 mm (PUR) Cable length 800 mm with /7-pin miniature plug connection S2 Resolution Distance A [mm]: Part diameter [mm]: it c oppe li t a plifier a plifier le el > 8 > 2 it c oppe li t a plifier a plifier le el > 25 > 5 > 0 it p l e a plifier M8x 6 plit li t barrier eparate tra itter a recei er it o t a plifier PG-6-S PG-6-S2 (S) PG-6-S2 (E) PG-M8-S PG-M8-S2 (S) PG-M8-S2 (E) Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) VK-S2/ ( m) wwwkistlercom

34 PG-S2 series Split infrared light barriers flat housing F with separate amplifier S2 Feed control Position control Counting parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe General tolerance of the housing Centre of light beam 5 A Resolution Distance A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 8 > 2 with chopped light amplifier a plifier le el > 25 > 5 > 0 with pulse amplifier Ø2 (x) 5 Cable Ø 7 mm (PUR) Cable length 800 mm with /7-pin miniature plug connection S2 5 plit li t barrier eparate tra itter a recei er it o t a plifier PG-F-S PG-F-S2 (S) PG-F-S2 (E) Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) VK-S2/ ( m) wwwkistlercom

35 PG-S2 series Split infrared light barriers flat housing F2 with separate amplifier S2 Feed control Position control Counting parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU for pl i a plifier t pe General tolerance of the housing 5 Centre of light beam A Ø Resolution Distance A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 0 > 05 with chopped light amplifier a plifier le el > 2 > 08 > 05 with pulse amplifier Cable Ø 7 mm (PUR) Cable length 00 mm with /7-pin miniature plug connection S2 plit li t barrier eparate tra itter a recei er it o t a plifier PG-F2-S PG-F2-S2 (S) PG-F2-S2 (E) Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el plifier pi S2-W--P S2-D--P plifier pi S2-W-5-P S2-D-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) VK-S2/ ( m) wwwkistlercom 5

36 PGL-S2 series SSplit infrared light barriers round housing with separate amplifier S2 Feed control Position control Counting parts Centre of light beam Cable Ø 7 mm (PUR) Cable length 800 mm A 2 Ø8-005 Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Repeating accuracy < 002 mm Temperature range 0 C 0 C EMC for pl i a plifier t pe Adjustment device JEL-8 LASER RADIATION CLASS 2 DO NOT LOOK INTO LASER BEAM DIN EN : Red light λ = 650 nm (cw) / pulse: P 0 mw Mounting hole for sensor Ø 805 mm Resolution Distance A [mm]: Part diameter [mm]: it c oppe li t a plifier a plifier le el > 08 > 08 > 08 it c oppe li t a plifier a plifier le el > 0 > 2 > 5 2 Adjusting screw M (x) plit li t barrier eparate tra itter a recei er it o t a plifier PGL-8-W-S PGL-8-W-S2 (S) PGL-8-W-S2 (E) Km (2x) 0 Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el plifier pi S2-W--P plifier pi S2-W-5-P Mounting block: AS Extension cable: VK-S2/7 ( m) VK-S2/ ( m) Adjustment device: JEL wwwkistlercom

37 W--P2 Chopped light amplifiers for single-beam light barriers or all plit li t barrier of t e a erie it a eparate a plifier 25 Ø per DIN 97 - Ø8 X Circuit Chopped light trigger Operating voltage 2 2 VDC Current consumption max 60 ma Mode of operation ) static / dynamic-static Pulse extension max 00 ms Sensitivity le el Output with LED 2) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU plifier le el o e itc ello ) switchable, default setting: static 2) a plifier o re e t Normally closed / open -pin M2 p S/D NC/NO Pulse length minimum / maximum S/D switch static / dynamic-static 2 white n c ( ) (A) Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el wwwkistlercom 7

38 W-5-P2 Chopped light amplifiers for single-beam light barriers or all plit li t barrier of t e a erie it a eparate a plifier Circuit Chopped light trigger Operating voltage 2 2 VDC Current consumption max 60 ma 25 Ø per DIN 97 - Ø8 X Mode of operation ) static / dynamic-static Pulse extension max 00 ms Sensitivity le el Output with LED 2) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU plifier le el o e itc LED ) switchable, default setting: static 2) a plifier o re e t Normally closed / open 5-pin M6 p S/D NC/NO Pulse length minimum / maximum S/D switch static / dynamic-static 2 5 (A) ( ) Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el 8 wwwkistlercom

39 D--P Dynamic pulse amplifiers for single-beam light barriers or all plit li t barrier of t e erie it a eparate a plifier 25 Ø per DIN 97 - Ø8 X 6 Pulse length - 00 ms LED Circuit Operating voltage Current consumption Mode of operation Pulse extension Constant light pulse a plifier 2 2 VDC 90 ma dynamic 00 ms Output with LED ) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency max KHz Temperature range 0 C 60 C EMC according to 20/0/EU ) a plifier o re e t NC/NO Optical alignment Normally closed / open switch NC NO Optical alignment -pin M2 2 white n c ( ) (A) Optical alignment must not be changed! wwwkistlercom 9

40 D-5-P Dynamic pulse amplifiers for single-beam light barriers or all plit li t barrier of t e erie it a eparate a plifier 25 Ø per DIN 97 - Ø8 X 6 Pulse length - 00 ms LED Circuit Operating voltage Current consumption Mode of operation Pulse extension Constant light pulse a plifier 2 2 VDC 90 ma dynamic 00 ms Output with LED ) Function normally open / closed Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency max KHz Temperature range 0 C 60 C EMC according to 20/0/EU ) a plifier o re e t NC/NO Optical alignment Normally closed / open switch NC NO Optical alignment 2 5-pin M6 (A) ( ) 5 Optical alignment must not be changed! 0 wwwkistlercom

41 PG series Split infrared light barriers round housing with separate amplifier Feed control Position control Counting parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU A 2 Resolution Distance A [mm]: Part diameter [mm]: with chopped light amplifier a plifier le el > 0 > 05 with chopped light amplifier a plifier le el > 2 > 08 > 05 with pulse amplifier Ø-005 Centre of light beam M5x05 Cable Ø 7 mm (PUR) Cable length 00 mm 2 plit li t barrier it a plifier pi PG-/W--P PG-M5/W--P PG-/D--P PG-M5/D--P plit li t barrier it a plifier pi PG-/W-5-P PG-M5/W-5-P PG-/D-5-P PG-M5/D-5-P Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el Accessories -pin amplifier (more accessories, see last pages) Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) Accessories 5-pin amplifier (more accessories, see last pages) Connection cable shielded (with free cable end): VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom

42 PG series Split infrared light barriers round housing with separate amplifier Feed control Position control Counting of parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU A 6 Resolution Distance A [mm]: Part diameter [mm]: it c oppe li t a plifier a plifier le el > 8 > 2 it c oppe li t a plifier a plifier le el > 25 > 5 > 0 it p l e a plifier Ø6-005 Centre of light beam M8x Cable Ø 7 mm (PUR) Cable length 800 mm 6 plit li t barrier it a plifier pi PG-6/W--P PG-M8/W--P PG-6/D--P PG-M8/D--P plit li t barrier it a plifier pi PG-6/W-5-P PG-M8/W-5-P PG-6/D-5-P PG-M8/D-5-P Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el Accessories -pin amplifier (more accessories, see last pages) Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) Accessories 5-pin amplifier (more accessories, see last pages) Connection cable shielded (with free cable end): VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom

43 PG series Split infrared fork light barriers flat housing F with separate amplifier Feed control Position control Counting parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing Resolution Distance A [mm]: Part diameter [mm]: it c oppe li t a plifier a plifier le el > 8 > 2 it c oppe li t a plifier a plifier le el > 25 > 5 > 0 it p l e a plifier A Centre of light beam Ø2 (x) plit li t barrier a plifier it pi PG-F/W--P PG-F/D--P plit li t barrier a plifier it pi PG-F/W-5-P PG-F/D-5-P Cable Ø 7 mm (PUR) Cable length 800 mm Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el Accessories -pin amplifier (more accessories, see last pages) Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) Accessories 5-pin amplifier (more accessories, see last pages) Connection cable shielded (with free cable end): VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom

44 PG series Split infrared fork light barriers flat housing F2 with separate amplifier Feed control Position control Counting parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing Resolution Distance A [mm]: Part diameter [mm]: it c oppe li t a plifier a plifier le el > 0 > 05 it c oppe li t a plifier a plifier le el > 2 > 08 > 05 it p l e a plifier A Centre of light beam Ø plit li t barrier it a plifier pi PG-F2/W--P PG-F2/D--P plit li t barrier it a plifier pi PG-F2/W-5-P PG-F2/D-5-P Cable Ø 7 mm (PUR) Cable length 00 mm Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el Accessories -pin amplifier (more accessories, see last pages) Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) Accessories 5-pin amplifier ( more accessories see last pages) Connection cable shielded (with free cable end): VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom

45 PGL series Split laser light barriers round housing with separate amplifier Feed control Position control Counting parts Centre of light beam Adjustment device JEL-8 Cable Ø 7 mm (PUR) Cable length 800 mm A 2 Ø8-005 Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Repeating accuracy < 002 mm Temperature range 0 C 0 C EMC LASER RADIATION CLASS 2 DO NOT LOOK INTO LASER BEAM DIN EN : Red light λ = 650 nm (cw) / pulse: P 0 mw Resolution Distance A [mm]: Part diameter [mm]: it c oppe li t a plifier a plifier le el > 08 > 08 > 08 it c oppe li t a plifier a plifier le el > 0 > 2 > 2 Mounting hole for sensor Ø 805 mm 5 Split light barrier connector M2 -pin: PGL-8-W/W--P Split light barrier connector M6 5-pin: PGL-8-W/W-5-P Adjusting screw M (x) Km (2x) Accessories -pin amplifier (more accessories, see last pages) Connection cable: VK-M2-g-5-S (2 m, straight) VK-M2-g-5-S (5 m, straight) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability: Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and recei er max > 50 % ) e operatio al reliabilit i t ice t e le el of a plifier le el Accessories 5-pin amplifier (more accessories, see last pages) Connection cable shielded (with free cable end): VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) Other accessories Adjustment device: JEL wwwkistlercom 5

46 PZ 8 mm series Dual-beam infrared fork light barriers with separate amplifier optional with cleaning nozzles Constant light amplifier 2-P2 25 Km S S2 7 LED light beam 2 LED light beam PZ-0-5/R/S2 and PZ-0-0/R/S2: A+9 A Center of light beam Ø 5 B R Cleaning air supply Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 S S2 Operating modes Normally closed (NC) with direction recognition Normally open (NO) with direction recognition Normally closed (NC) w/o direction recognition* Normally open (NO) w/o direction recognition Operating mode Direction of movement Receiver I 2 PZ-20-0/R/S2 PZ-25-80/R/S2: Receiver II Centre of light beam 5 B Ø A A2 *) Default value on delivery A+9 A R2 0 A [mm]: B [mm]: Cleaning air supply Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 -pin M2 2 white (A2) (A) Phase shift Light beam Light beam 2 Light beam displacement Output (A) Output 2 (A2) Phase shift 6 wwwkistlercom

47 Forward/backward recognition (with counter) eg for applications in selective plating Circuit 2 x constant light trigger Operating voltage 2 2 VDC Current consumption < 0 ma Mode of operation static Output and 2 with LED Function normally open / closed see operating modes table with direction recognition Load current 200 ma short-circuit proof Repeating accuracy < 00 mm Frequency KHz Temperature range 0 C 50 C EMC according to 20/0/EU General tolerance of the housing Resolution Fork width A [mm]: Part diameter [mm]: Fork light barrier: PZ-0-5/2-P2-M PZ-0-0/2-P2-M PZ-20-5/2-P2-M PZ-20-0/2-P2-M PZ-20-0/2-P2-M PZ-20-60/2-P2-M PZ-25-80/2-P2-M Fork light barrier with cleaning nozzles R: PZ-0-5/R/2-P2-M PZ-0-0/R/2-P2-M PZ-20-5/R/2-P2-M PZ-20-0/R/2-P2-M PZ-20-0/R/2-P2-M PZ-20-60/R/2-P2-M PZ-25-80/R/2-P2-M Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) wwwkistlercom 7

48 PZV 0 mm series Dual-beam infrared fork barriers with integrated amplifier connector M8 -pin S S2 Operating modes Normally closed (NC) with direction recognition Normally open (NO) with direction recognition Normally closed (NC) w/o direction recognition* Normally open (NO) w/o direction recognition Operating mode Direction of movement 2 Receiver I Receiver II A PZV-0-0/-P: A+20 0 Centre of light beam R Ø(2x) S2 Operation mode switch S Operation mode switch -pin plug connection M8 with LED Ø A2 *) Default value on delivery PZV-25-80/-P PZV-0-80/-P: 0 A+20 A 5 Centre of light beam B R 5 Ø pin M8 2 white (A2) ( ) (A) Ø S2 Operation mode switch S Operation mode switch -pin plug connection M8 with LED Phase shift Light beam Light beam 2 Light beam displacement Output (A) A [mm]: 25 0 B [mm]: Phase shift Output 2 (A2) 8 wwwkistlercom

49 Forward/backward recognition eg for applications on automatic winding machines and in selective plating Circuit 2 x constant light trigger Wavelength 650 nm, red light Operating voltage 2 2 VDC Current consumption < 0 ma Mode of operation static Output and 2 with LED Function see operating modes table Load current 200 ma short-circuit proof Repeating accuracy < 00 mm Frequency KHz Temperature range 0 C 50 C EMC according to 20/0/EU General tolerance of the housing Resolution Fork width A [mm]: 25 0 Part diameter [mm]: 08 2 Fork light barrier: PZV-0-0/-P PZV-25-80/-P PZV-0-80/-P Connection cable: VK-M8--g (5 m, straight) VK-M8--w (5 m, angled) wwwkistlercom 9

50 PBI 0 mm series Multi-beam infrared fork light barriers with integrated amplifier connector M8 -pin Ejection control Counting of ultra small parts The protective frame is optionally available 5 B 9 Light band 0 5 B 5 Circuit Operating voltage Current consumption Constant light trigger 2 2 VDC ma, depending on type Mode of operation ) dynamic / static Sensitivity static/dynamic adjustable by 270 pot Output with LED Function normally open / closed Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing ) internal switch for dynamic/static operating mode A26 A+2 A A - Static sensitivity Dynamic sensitivity 0 Protective frame Ø -pin plug connection M8 with LED Resolution Fork width A [mm]: Part diameter [mm]: dynamic static pin M8 Normally closed / open switch normally closed (NC) normally open (NO) ) (A) ( ) Time control for pulse length 2) min ( ms) max (00 ms) SD/D switch statics + dynamics only dynamics Fork light barrier: Temp E E2 E Must not be changed! ) Default setting 2) Default setting: 0 ms A [mm]: B [mm]: B [mm]: Protective frame: Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom

51 PRI 5 mm series Multi-beam infrared frame light barriers with integrated amplifier connector M2 -pin Ejection control Counting of ultra small parts Circuit Operating voltage Current consumption Mode of operation Sensitivity static/dynamic Output with LED Function Load current Pulse length Frequency The protective frame is optionally available 65 Temperature range EMC according to 20/0/EU General tolerance of the housing B+ 5 B 7 A+0 A- A A+5 A-0 ) Mx07 (x) 8 Protective frame Static sensitivity -pin plug connection M2 with LED Dynamic sensitivity normally closed (NC) normally open (NO) Time control for pulse lenght min ( ms) max (00 ms) pin M2 2 ) internal switch for dynamic/static operating mode Resolution Light band B [mm]: Part diameter [mm]: dynamic static Normally closed / open switch Constant light trigger 2 2 VDC ma, depending on type dynamic / static ) adjustable by 270 pot normally open / closed 200 ma short-circuit proof 0 ms, internally adjustable ( 00 ms) max KHz, depending on pulse length 0 C 60 C white n c ( ) (A) 2) Frame light barrier: SD/D switch statics + dynamics only dynamics Also available w/o tie-bar (7 mm) Temp E E2 E Must not be changed! ) Default setting 2) Default setting: 0 ms A [mm]: B [mm]: wwwkistlercom Protective frame: SR SR SR Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m)

52 PRX 5 mm series Multi-beam infrared frame light barriers with integrated amplifier connector M2 -pin Ejection control Counting of ultra small parts i re ol tio fra e li t barrier it cro e li t ri for at i c shaped parts M -2x Circuit Constant light trigger Operating voltage 2 2 VDC Current consumption ma Mode of operation ) dynamic / static Sensitivity static/dynamic adjustable by 270 pot Output with LED Function normally open / closed Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing LED 225 Static sensitivity Dynamic sensitivity Active cross section with protective frame: 80 mm x 5 mm 50 M -x Ø 5 per DIN 97 Ø 8 X 5-2x -pin plug connection M2 with LED 75 Resolution Frame cross section [mm]: Part diameter [mm]: dynamic 09 static 09 SD/D switch -pin M2 statics + dynamics only dynamics Normally closed / open switch normally closed (NC) Temp E E2 E 2 white n c ( ) (A) normally open (NO) ) Time control for pulse length 2) 00 ms Must not be changed! ) Default setting 2) Default setting: 0 ms 52 wwwkistlercom

53 Frame light barrier: PRX-96-50/-P Protective frame: SRX Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) wwwkistlercom 5

54 PB 8 mm series Multi-beam infrared fork light barriers with separate amplifier Ejection control Counting of ultra small parts 8-02 The protective frame is optionally available 9 A+26 A+2 A Protective frame A- to A- Light band 5 B B 9 Ø (x) 5 Cable Ø 7 mm (PUR) Cable length 00 mm 0 Circuit Operating voltage Current consumption Constant light trigger 2 2 VDC ma, depending on type Mode of operation dynamic / static ) Sensitivity static/dynamic adjustable by 270 pot Output with LED, NPN on request Function normally open / closed Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 20/0/EU General tolerance of the housing ) internal switch for dynamic/static operating mode A [mm]: B [mm]: B [mm]: Resolution Fork width A [mm]: Part diameter [mm]: dynamic 08 0 Part diameter [mm]: static wwwkistlercom

55 5 Ø5 Time control for pulse length ) min ( ms) max (00 ms) Normally closed / open switch normally closed (NC) LED Dynamic sensitivity E E2 E Temp normally open (NO) 2) SD/D switch statics + dynamics only dynamics Static sensitivity Must not be changed! ) Default setting: 0 ms 2) Default setting 6 Constant light amplifier -P* 2 -pin M2 white ( ) (A) 5 LED Ø5 6 or li t barrier it a plifier pi pl PB-0-5/-P PB-20-0/-P PB-0-0/-P PB-0-0/-P PB-50-75/-P PB-60-75/-P or li t barrier it a plifier pi pl PB-0-5/5-P PB-20-0/5-P PB-0-0/5-P PB-0-0/5-P PB-50-75/5-P PB-60-75/5-P Dynamic sensitivity Static sensitivity Constant light amplifier 5-P* 5-pin M6 *) With magnetic holder (A) ( ) Accessories ( more accessories see last pages ) Connection cable M2: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) Connection cable 5/6-pin M6: VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) Protective frame: SR SR SR SR SR SR wwwkistlercom 55

56 PR 5 mm series Multi-beam infrared frame light barriers with separate amplifier Ejection control Counting of ultra small parts B+ 5 B 6 B-6 The protective frame is optionally available A+0 A 5 M0 A-0 A Circuit Operating voltage Current consumption Constant light trigger 2 2 VDC ma, depending on type Mode of operation dynamic / static ) Sensitivity static/dynamic adjustable by 270 pot Output with LED, NPN on request Function normally open / closed Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 20/0/EU ) internal switch for dynamic/static operating mode A+70 Protective frame 05 M (x) A-0* A-60 Metal hose Ø 0 mm Hose length 00 mm Resolution Light band B [mm]: Part diameter [mm]: dynamic 2 Part diameter [mm]: static A [mm]: 52* 00* B [mm]: wwwkistlercom

57 5 Ø5 Time control for pulse length ) min ( ms) max (00 ms) Normally closed / open switch normally closed (NC) LED E normally open (NO) 2) Dynamic sensitivity E2 E Temp SD/D switch statics + dynamics only dynamics Static sensitivity Must not be changed! ) Default setting: 0 ms 2) Default setting Constant light amplifier -P* 2 -pin M2 white ( ) (A) 5 LED Ø5 6 6 ra e li t barrier it a plifier pi pl PR-52-5/-P PR-00-66/-P PR-50-78/-P PR /-P PR /-P PR-00-50/-P PR-00-92/-P PR /-P ra e li t barrier it a plifier pi pl PR-52-5/5-P PR-00-66/5-P PR-50-78/5-P PR /5-P PR /5-P PR-00-50/5-P PR-00-92/5-P PR /5-P Dynamic sensitivity Accessories ( more accessories see last pages ) 2 Static sensitivity Constant light amplifier 5-P* 5-pin M6 (A) ( ) Connection cable M2: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) Connection cable 5/6-pin M6: VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) Protective frame: SR SR SR SR SR SR *) With magnetic holder Magnetic holding device MS wwwkistlercom 57

58 Test cell for punched parts and DHS 80 DHS series Multi-beam light barriers DHS 80 and DHS 60 as loop control The non-contacting, microprocessor-controlled infrared multibeam light barriers DHS 80 and DHS 60 are based on many years of experience in the field of optical sensor technology and automation industry By the detection of thin and fast moving stamped strips, these sensors are used primarily as loop control in coiling and uncoiling machines The requirement of winding or unwinding thin and perforated stamped strips from a coil in a smooth and jerk-free and thus also thrust- and tension-free manner is an essential element of the current winding technology A loop control has the purpose of regulating the coiling drive in such a way to ensure a continuous and vibration-free operation, depending on the growing or decreasing coil diameter Only that way it can be guaranteed that highly sensitive strip material can be wound or unwound without damages Furthermore, changing the strip shall require no additional adjustment on the sensor or the control: the system is designed to work independently from the material in use! Performance features of the DHS multi-beam light barriers: alo co trol o tp t et al e for fre e c converter or i i i all pro ra able o e a li t barrier efa lt et al e ro ra able for i i i al efa lt et al e or fi e al e factor etti itc able i i i i operatio optio all it alarm signal for band tension and band end limit values e ol tio fro trip t ic e aterial i epe e t f ctio t erefore o a t e t when changing the tool! aterial frie l i i proce re e to ibratio free co ti o ri e operatio t lo er er ice life a retrofitti o a to atic i i ac i e fre e c converter with set value input) 58 wwwkistlercom

59 Strip accumulator with DHS 80 Quad winder with DHS 60 The DHS series models are infrared multi-beam light barriers with self-alignment within an operating range between 50 mm a ere t e i ta ce bet ee tra itter a recei er components The two wind and unwind operating modes can be selected by switch, according to the current application Depending on the model version, the DHS 80 has 8 infrared light beams arranged horizontally as one-way light barriers over a range between 50 mm and 920 mm in such a way that only one light beam will be crossed by the strip material loop The a i frare li t bea By using a programming adapter, each light beam can be assigned exactly one output value between 0 and 0 VDC, which the amplifier module at the output will provide as a set value for the drive (frequency converter) until another light beam is crossed by the strip loop Strip flutter will not affect the function, for it doesn t matter if the concerning light beam is crossed only once or several times This ensures a continuous and vibration-free operation of the winder drive and will notably extend the service life of the drive components Both the first and last light beam can be programmed as digital limit switches, eg if the strip is tightening or running out, which considerably enhances the functionality again by making extra limit switches redundant wwwkistlercom 59

60 DHS series Loop control with separate amplifier analog output 0 0 VDC 8- or 6-channel loop control with variable operating range between a Switchable winding and unwinding operating modes stored in memory Transmitter and receiver bar with 8 or 6 light barriers DHS 80/50: DHS 60: M8 [mm] 50 M8 [mm] 780 Circuit o ta t li t tri er controller Operating voltage 2 VDC ±0 % Current consumption < 200 ma Mode of operation dynamic Sensitivity > 0 mm, depending on distance A between transmitter and receiver bar Output with LED 0 0 VDC, green LED li t p briee a light beam is crossed Switch output SA DHS 80:, for channel DHS 60:, for channel Function normally open (NO) Load current max 00 ma short-circuit proof Frequency > KHz Temperature range 0 C 60 C EMC according to 20/0/EU for tra itter a receiver bar 0 70 Ø 66 per Ø X 68 -x Ø 66 per Ø X 68 -x Resolution DHS 80: Distance A [mm]: Material thickness [mm]: 02 0 Resolution DHS 60: Distance A [mm]: Material thickness [mm]: M8 M DHS 80/ DHS 80/ DHS 60/ M M8 60 wwwkistlercom

61 Amplifier for loop control Accessories ( more accessories see last pages ) Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Housing dimensions ( L x W x H ): 220 x 20 x 90 mm pin M2 white grey ( ) (A) (SA) DHS x /feet (pair) Stand A-/00 for DHS compl DHS x /50 protective plate transmitter complete DHS x /50 protective plate receiver complete DHS x /780 protective plate transmitter complete DHS x /780 protective plate receiver complete DHS x /920 protective plate transmitter complete DHS x /920 protective plate receiver complete DHS x /50 stabilizer (pair) DHS x /780 stabilizer (pair) DHS x /920 stabilizer (pair) Programming adapter: PA6-DHS Pin : +2 VDC Pin 2: Ext range selection nc p memory range, LED off 5 VDC p memory range 2, LED on Pin : 0 V Pin : Output 0 0 VDC Pin 5: switch output Transmitter and receiver bar are both pluggable Memory range /2 mode switch Plug connection for receiver Plug connection for transmitter Programming adapter Freely programmable with programming adapter PA6-DHS! Note: With the optional programming adapter output voltages between 0 and 0 V may be set for each channel! 5-pin M2 LED off: memory range (eg winding) LED on: memory range 2 (eg unwinding) Green LED: lights up briefly when a light beam is crossed Switch output SA: Upon crossing the light beams of channels (DHS 60: channels 0 + 5), an additional output is activated, eg for band tension or band end (limit signals) wwwkistlercom 6

62 IS series Inductive switches with free cable end Drawing Sensor type Sn ST 7 LED 22 9 M x 05 IS-M mm LED 27 5 Ø IS--25-,5 5 mm LED 27 5 M5 x 05 IS-M5-25-,5 5 mm LED 6 Ø65 IS-6,5-6-,5 5 mm Ø65 6 IS-6,5R-6-,5 5 mm LED 0 M8 x IS-M8-0-,5 5 mm LED 6 M8 x IS-M8-6-,5 5 mm LED 00 M8 x IS-M8-2-,5 5 mm LED 5 M8 x IS-M8-5- mm LED M2 x IS-M2-- mm LED 50 M2 x IS-M mm LED M8 x IS-M mm wwwkistlercom

63 Operating voltage 0 0 VDC, polarity protected Current consumption max 0 ma ( idle running ) Mode of operation static Output, length: 25 m Function normally open (NO) Load current 200 ma short-circuit proof Repeating accuracy of r it r real itc i i ta ce e ctio factor for it o i al itc i i ta ce V2A: appr 085 AL: appr 0 Cu: appr 0 Frequency max KHz, depending on type Temperature range 0 C 70 C EMC according to 20/0/EU (A) ( ) Cylinder plug RS Mounting block AS wwwkistlercom 6

64 ISS series Inductive switches connector M8 -pin Drawing Sensor type Sn ST 7 M8x Ø65 ISS-6,5-58- mm LED LED 5 5 M8 x ISS-M8-5-,5 5 mm LED M8 x ISS-M8-60- mm Km 6 LED 28 M8x ISS ) 2 mm Ø Km M8x ISS ,5/R 2) 5 mm Ø Km M8x ISS ,5/L 2) 5 mm ) Alternative version with cable output on request 2) cable o tlet it a le pl ri t a left a Operating voltage 0 0 VDC, polarity protected Current consumption max 0 ma ( idle running ) Mode of operation static Output Function normally open (NO) Load current ort circ it proof Repeating accuracy of r it r real itc i i ta ce e ctio factor for it o i al itc i i ta ce V2A: appr 085 AL: appr 0 Cu: appr 0 Frequency max KHz, depending on type Temperature range 0 C 70 C EMC according to 20/0/EU -pin M8 (A) ( ) Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) wwwkistlercom

65 ISS series Inductive switches with connector M2 -pin Drawing Sensor type Sn ST 7 LED 5 0 M2 x ISS-M2-5- mm LED 6 6 M2 x ISS-M mm M2 x 2 M8 x ISS-M mm LED 75 M2 x 2 0 M0 x5 ISS-M mm LED Operating voltage 0 0 VDC, polarity protected Current consumption max 0 ma ( idle running ) Mode of operation static Output Function normally open (NO) Load current 200 ma short-circuit proof Repeating accuracy of r it r real itc i i ta ce e ctio factor for it o i al itc i i ta ce V2A: appr 085 AL: appr 0 Cu: appr 0 Frequency max KHz, depending on type Temperature range 0 C 70 C EMC according to 20/0/EU -pin M2 2 white n c ( ) (A) Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) wwwkistlercom 65

66 IRS series Inductive ring sensors connector M2 -pin Ejection control in oil mist ambiance Counting parts IRS-0: B A D E Ø 0 C Circuit Trigger electronics Operating voltage 2 2 VDC Current consumption appr 50 ma Mode of operation dynamic Sensitivity adjustable by 270 pot Output with LED Function normally open Load current 00 ma short-circuit proof Frequency max 200 Hz Temperature range 0 C 55 C EMC according to 20/0/EU IRS-8 IRS-55: C D E B A Resolution Diameter A* [mm]: Part diameter [mm]: 5 6 Ø0 * e t ia eter it o t protecti e t be LED Sensitivity control Bolt for mounting Plug connection -pin M2 Dimensions Ring sensor [mm] A B C D E pin M2 2 white n c ( ) (A) Parts catcher and protective tube: L Dimension Protective tube [mm] ST 0 ST 8 ST 55 L wwwkistlercom

67 ST 0 (Parts catcher and protective tube) ST 8 (Parts catcher and protective tube) ST 55 (Parts catcher and protective tube) Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) wwwkistlercom 67

68 S2-B--P2 Amplifier for contact sensors with S2 connector Rivet control LED Km Connector S2 25 Circuit Operating voltage Current consumption Mode of operation Output with LED Function Min time of contact Contact resistance Load current Pulse length Frequency Temperature range EMC according to 20/0/EU Trigger electronics 2 2 VDC < 5 ma static, upon contact with reference potential normally open / closed 0 ms at 200 ma short-circuit proof 0 ms or internally adjustable max KHz, depending on pulse length plifier 0 C 50 C (Sensor) *) Pulse duration: *) *) tatic *) MAX 00 ms *) Default settings: 0 ms -pin M2 2 white n c ( ) (A) Connection with reference potential Trigger electronics: S2-B--P Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) wwwkistlercom

69 S2-B-5-P2 Amplifier for contact sensors with S2 connector Rivet control Circuit Trigger electronics Operating voltage 2 2 VDC Current consumption < 5 ma Mode of operation static, upon contact with reference potential Km Output with LED Function normally open / closed Min time of contact 0 ms Contact resistance at 0 0 Load current 200 ma short-circuit proof LED 7 Connector S2 Pulse length Frequency 0 ms or internally adjustable max KHz, depending on pulse length Temperature range plifier 0 C 50 C (Sensor) EMC according to 20/0/EU *) Pulse duration: *) *) tatic *) MAX 00 ms *) Default setting: 0 ms 2 5-pin M6 (A) ( ) 5 n c n c Connection with reference potential plifier pi S2-B-5-P Connection cable: VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom 69

70 IG-S2 series Contact sensors with connector S2 2-pin Drawing Sensor type Ram identifier 2 05 Ø2 Ø+002 IG--2/S2 /standard (ST 7) Cable Ø mm m long 0 2 Ø2 Ø5+002 IG-5-0/S2 /standard (ST 7) Cable Ø mm m long 0 2 Cable Ø mm m long Ø5+002 R05 90 IG-5-0/D/HSS/S2 /D/HSS Ø Ø6+002 IG-6-0/S2 /standard (ST 7) Cable Ø mm m long 0 2 Cable Ø mm m long Ø6+002 R05 90 IG-6-0/D/HSS/S2 /D/HSS Ø Ø6+002 IG-6-0/I/HSS/S2 /I/HSS Cable Ø mm m long R5 0 Ø6 5 2 Ø M8x IG-M8-0/S2 /standard (ST 7) Cable Ø mm m long 0 5 Ø IG-M8-0/D/HSS/S2 /D/HSS Cable Ø mm m long M8x R05 0 Ø6 5 2 Ø M8x IG-M8-0/I/HSS/S2 /I/HSS Cable Ø mm m long R5 Spring-loaded ram Spring force 05 N 25 N 2 N 2 N Range of spring 05 mm 2 mm 2 mm 2 mm 70 wwwkistlercom

71 W-R--P2 Chopped light amplifier for fiber optics plifier for all fiber optic of t e erie Km 0 0 Sensitivity control LED (yellow) 7 60 Cap nut for fibre optic cable Circuit Chopped light trigger Operating voltage 2 2 VDC Current consumption 70 ma Mode of operation static / dynamic-static Pulse extension max 00 ms Sensitivity with 270 pot Output with LED ) Function normally open / closed Load current 200 ma short-circuit proof Corrective factor for scan range metal glossy:, 2 / rusty: Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU ) a plifier o re e t 65 2 Ø5 Ø5 -pin M2 NC/NO p Normally closed / open Pulse length minimum / maximum 2 white n c ( ) (A) S/D S/D switch static / dynamic-static plifier pi W-R--P Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Extension cable -pin M2: VK-M2-g/M2 (2 m, straight) VK-M2-g/M2 (5 m, straight) wwwkistlercom 7

72 W-R-5-P2 Chopped light amplifier for fiber optics plifier for all fiber optic of t e erie Circuit Chopped light trigger Operating voltage 2 2 VDC Current consumption 70 ma Mode of operation static / dynamic-static Pulse extension max 00 ms 25 Km 0 0 Sensitivity control LED 7 60 Cap nut for fibre optic cable Sensitivity with 270 pot Output with LED ) Function normally open / closed Load current 200 ma short-circuit proof Corrective factor for scan range metal glossy:, 2 / rusty: Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU ) a plifier o re e t 65 2 Ø5 Ø5 5-pin M6 NC/NO p Normally closed / open Pulse length minimum / maximum 2 (A) ( ) S/D S/D switch static / dynamic-static 5 plifier pi W-R-5-P Connection cable 5/6-pin M6: VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) Extension cable 5/6-pin M6: VK-D/D (2 m) VK-D/D (5 m) wwwkistlercom

73 RG / RW series Fiber optics Drawing Sensor type Scanning range ) Cable length 500 mm Ø6 25 Ø5 RG / mm Cable length 500 mm Ø8 25 Ø5 RG 2/ mm Cable length 500 mm Ø8 25 Ø5 RG / mm Cable length 500 mm Ø6 20 RW / mm Ø5 2 Cable length 500 mm Ø RW 2/ mm Ø5 Cable length 500 mm 20 5 Ø8 RW / mm Ø5 ) Related to Kodak paper white mat, 200 g/sqm t er fiber le t o re e t Reduction factor for scan range metal glossy:, 2 / rusty: Temperature range 0 C +250 C oppe li t a plifier W-R-5-P2 5-pin W-R--P2 -pin wwwkistlercom 7

74 LRT series Laser reflex scanners with integrated amplifier connector M8 -pin a er re e ca er it bac ro ppre io 7 9 M8x Receiver Transmitter Circuit Laser chopped light trigger Wavelength 650 nm, red light Light spot diameter 05 mm in focus (5 mm) Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Operating voltage 0 0 VDC Current consumption < 0 ma Mode of operation static Sensitivity Teach-in Output yellow LED ) Function normally open / closed Load current 00 ma short-circuit proof Stability indicator LED green Frequency KHz Temperature range 0 C 60 C EMC according to 20/0/EU ) a plifier o re e t Scanning range elate to o a re car re ectio mm Correction factor for: metal glossy 2 6 aluminum, anodized 2 8 -pin M8 2 white (T) ( ) (A) eac i a er re e ca er LRT 6K/ Connection cable: VK-M8--w ( m, angled) wwwkistlercom

75 LRT series Laser reflex scanners with integrated amplifier connector M2 -pin a er re e ca er it bac ro ppre io Ø LED Receiver Transmitter M2x Circuit Laser chopped light trigger Wavelength 660 nm, red light Light spot diameter see scanning range table Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Operating voltage 0 0 VDC Current consumption < 50 ma Mode of operation static Sensitivity Potentiometer Output yellow LED ) Function normally open / closed Load current 200 ma short-circuit proof Stability indicator LED red Frequency 25 KHz Temperature range 0 C 5 C EMC according to 20/0/EU revolving ) a plifier o re e t Numeric display S n Scanning range [mm] Light spot [mm] LRT 26K/ LRT 26K/00 5x8 x5 8x2 x Correction factor for metal glossy 2 6 aluminum, anodized 2 8 -pin M2 2 white ( ) (A) normally closed (NC) normally open (NO) a er re e ca er LRT 26K/ LRT 26K/ Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) wwwkistlercom 75

76 PSA 8 mm series Single beam infrared fork light barriers with separate amplifier analog output 0 0 V connector M2 -pin or li t barrier it clea i o le a a alo a plifier eg for metrological applications inside the stamping tool PSA-0-5/ to PSA-0/0/ A+9 A Center of light beam Ø 5 B R Cleaning air supply Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 Circuit plifier it a alo o tp t Operating voltage 2 VDC ± 0 % Current consumption < 80 ma Mode of operation static Output Ua 0 0 V, i le pee a Current output (optional) 0 20 ma Load resistance R L Measuring range see table Repeatability fro a a Linearity error fro a a Temperature range 20 C 50 C EMC according to 20/0/EU General tolerance of the housing PSA-20-0/ to PSA-0/0/ A+9 A Center of light beam 5 B R2 Ø pin M2 2 white n c ( ) (Ua) R L 9 Cleaning air supply Output characteristic Measuring range [µm] A [mm]: B [mm]: Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 U A [V] % darkening min max [µm] Measuring range Fork width A Aperture [mm] [mm] wwwkistlercom

77 Amplifier AV- with analog output Fork light barrier with cleaning nozzles: PSA /R/AV PSA-0-5-0/R/AV PSA-0-5-/R/AV PSA /R/AV PSA-0-0-0/R/AV PSA-0-0-/R/AV PSA /R/AV PSA /R/AV PSA-20-0-/R/AV PSA /R/AV PSA-0-0-0/R/AV PSA-0-0-/R/AV LED 7 Km Connection cable: VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) wwwkistlercom 77

78 PSA 8 mm series Single beam infrared fork light barriers with separate amplifier analog output 0 0 V connector M6 5-pin or li t barrier it clea i o le a a alo a plifier eg for metrological applications inside the stamping tool PSA-0-5/ to PSA-0/0/ A+9 A Center of light beam Ø 5 B R Cleaning air supply Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 Circuit plifier it a alo o tp t Operating voltage 2 VDC ± 0 % Current consumption < 80 ma Mode of operation static Output Ua 0 0 V, i le pee a Current output (optional) 0 20 ma Load resistance R L Measuring range see table Repeatability fro a a Linearity error fro a a Temperature range 20 C 50 C EMC according to 20/0/EU General tolerance of the housing PSA-20-0/ to PSA-0/0/ Center of light beam 5 B Ø pin M6 ( ) (Ua) R L A+9 A R2 0 n c n c 9 Cleaning air supply Output characteristic Measuring range [µm] A [mm]: B [mm]: Cable Ø 2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 U A [V] % darkening min max [µm] Measuring range Fork width A Aperture [mm] [mm] wwwkistlercom

79 Amplifier AV-5 with analog output Fork light barrier with cleaning nozzles: PSA /R/AV PSA-0-5-0/R/AV PSA-0-5-/R/AV PSA /R/AV PSA-0-0-0/R/AV PSA-0-0-/R/AV PSA /R/AV PSA /R/AV PSA-20-0-/R/AV PSA /R/AV PSA-0-0-0/R/AV PSA-0-0-/R/AV LED 7 Km Connection cable: VK-D/F-St-A (2 m) VK-D/F-St-A (5 m) wwwkistlercom 79

80 IS-A series Inductive switches with analog output 0 0 V free cable end Double sheet control Measuring inside the stamping tool Ø Cable Ø 2 mm (PVC) Cable length 2 m Circuit Operating voltage Output voltage Ua Load resistance R L Limit frequency Linearity range S Max temperature drift at S Linearity error Repeatability Rated operating distance Se alo a plifier 5 0 VDC, reverse polarity protected 0 0 VDC i 500 Hz a i ± 5 % (from Ua max) ± % (from Ua max) fro a a,00 mm, ST7 Temperature range 0 C 60 C Short circuit proof yes EMC according to 20/0/EU 8 Note: ffecti e i ta ce e b atte atio at refere ce 8 active area U A [V] 0 5 Linearity error Cable output (IS-M8-5--A) Free cable end 0 S l min S e S l max S (Ua) ( ) R L S l -pole M8 connector Ø 2 M8 x 5 -pin M8 (Ua) ( ) R L example see "VCA 00" with cable output: with cable output and -pole M8 connector: Analog controller VCA ( Connection to VCA 00 with -pole M8 connector) 80 wwwkistlercom

81 IS-A series Inductive switches with analog output 0 0 V free cable end Drawing Sensor type Linearity range S I flush 05 Ø65 with temperature output IS-6,5-0-,5-A 05 2 mm Rated operating distance S e = 25 mm (ST7) M8x IS-M8-5--A 05 5 mm Rated operating distance S e = mm (ST7) Operating voltage 2 VDC ± 0 % Output voltage Ua 0 0 VDC Load resistance R L Limit frequency KHz Max temperature drift at S ± 5 % (from Ua max) Linearity error ± % (from Ua max) epeatabilit for fro a a Temperature range 0 C 60 C EMC according to 20/0/EU U A [V] S l min S e S l max S Cable output (IS-6,5-0-,5-A) Free cable end (Ua) ( ) R L S l white (U Temp ) Cable output (IS-M8-5--A) Free cable end (Ua) ( ) R L Analog controller VCA ( Connection to VCA 00 with -pole M8 connector ) wwwkistlercom 8

82 IS-A series Inductive switch with analog output 0 0 V free cable end Double sheet control Measuring inside the stamping tool Km Active area Cable Ø mm (PUR) Cable length m Circuit alo a plifier Operating voltage 2 VDC ± 0 % Output voltage Ua 0 0 VDC Load resistance R L i Limit frequency KHz Linearity range S mountable Max temperature drift at S ± 5 % (from Ua max) Linearity error ± % (from Ua max) Repeatability fro a a Rated operating distance Se 25 mm, mit ST7 Max operating range drift T at Se ± 025 mm Temperature range 0 C 60 C EMC according to 20/0/EU U A [V] Operating range drift T at S e 0 5 Linearity error Cable output Free cable end 0 S l min S e S l max S (Ua) ( ) R L S l -pole M8 connector Ø 2 M8 x 5 -pin M8 (Ua) ( ) R L with cable output: with cable output and -pin connector M8: Mounting bracket for tool: alo e or top alo e or botto wwwkistlercom

83 ISS-A series Inductive switch with analog output 0 0 V connector M8 -pin Double sheet control Measuring inside the stamping tool Circuit alo a plifier Km Active area M8x Operating voltage 2 VDC ± 0 % Output voltage Ua 0 0 VDC Load resistance R L i Limit frequency KHz Linearity range S 05 2 mm / o table Max temperature drift at S ± 5 % (from Ua max) Linearity error ± % (from Ua max) Repeatability fro a a Rated operating distance Se 25 mm, with ST7 Max operating range drift T at Se ± 025 mm Temperature range 0 C 60 C EMC according to 20/0/EU Instruction: ate operati i ta ce e it co erri i efere ce U A [V] 0 5 Operating range drift T at S e Linearity error -pin M8 0 S l min S e S l S l max S (Ua) ( ) R L Mounting bracket for stamping tool: with -pin connector M8: example see "VCA 00" HD-IS-O HD-IS-U Analog controller VCA Connection cable on VCA 00: VK-M8-g/M8-g ( m, straight) VK-M8-g/M8-g (2 m, straight) VK-M8-w/M8-g ( m, angled) VK-M8-w/M8-g (2 m, angled) Connection cable: VK-M8-g (5 m, straight) VK-M8-w (5 m, angled) Mounting bracket for tool: alo e or top alo e or botto wwwkistlercom 8

84 Damping by guide plate EXTERNAL: Damping by adjusting screw VCA 00 Analog controller with analog sensor inputs Companies that want to be competitive in the future are demanded to produce with tight tolerances Therefore, a continuous control of production processes is an important aspect of process monitoring The VCA 00 analog controller gives you a professional solution which reliably identifies punching waste in punching processes This powerful controller was deliberately developed as a b te t repre e t t e i telli e t li bet ee t e e or in the punching tool and the process control on the machine co trol t relie o t e pri ciple of t e appro e o ble sheet control With the VCA 00, a significant improvement in accuracy can now be achieved in conjunction with analog sensors This means that even the finest punching waste can be precisely recognized on the stamped strip The VCA 00 can be combined with all systems available on the market for tool or process monitoring This guarantees the connection of existing solutions very easily a alo e or i p t i p t co trol o tp t i e o l i p t i ee e b tool co trol Analog signal pre-processing by µ-controller, o tp t for bac e tool co trol Existing process controls can be upgraded with it Easy distance setting by optical signal indicator and AUTOSET Navigation with keys and display Cycle-to-cycle control (actual/set value autotracking with every cycle) The tolerance can be set / edited individually for each sensor No start of the press in case of faulty sensor adjustment High monitoring accuracy a i atio i er a li re c a talia 8 wwwkistlercom

85 Analog controller VCA 00, Subsystem for controlling eg punch waste, double sheet and spring fracture Operating voltage 2 VDC ± 0 % Current consumption max 50 ma, without sensors p t 0 0 VDC Measuring range 5 mm, linear Output (A), max 500 ma, short-circuit proof Temperature range 0 C 60 C EMC according to 20/0/EU -pin M2 2 white n c ( ) (A) pi e or i p t 0 0 VDC ( ) IN IN 2 IN IN OUT ERROR VCA 00 Analog controller VCA Connection cable VK-M8-g/M8-g ( m, straight) VK-M8-g/M8-g (2 m, straight) VK-M8-w/M8-g ( m, angled) VK-M8-w/M8-g (2 m, angled) VK-M2-5-g (5 m, straight) VK-M2-5-w (5 m, angled) Separate documentation on request wwwkistlercom 85

86 SPG 5 Sensor tester Testing or adjusting /NPN sensors Testing of light barriers of any type (with matching connection cable it is possible to test sensors of other suppliers) Operating voltage 2 VDC ) Sensor voltage 2 VDC Max power consumption max 250 ma 2) Temperature range 0 C 50 C ) Wall power supply 20 VAC included 2) depending on the connected sensor 2 Power supply 2 VDC (Status LED) Connecting terminal for sensors with free cable end 6-pin M6 2 white ( ) 5 6 -pin M2 2 white ( ) -pin M8 ( ) ptical i al icator 92 Display dependent o itc! ANA: Analog signal [V] o er co ptio of sensor [ma] -pin M6 (PZ) (0 V) 2 white -pin M8 (PZV) 2 white ( )! Switch Digital or analog 5 6-pin M6 -pin M2 -pin M8 -pin M6 (PZ) -pin M8 (PZV) " Switch or NPN input Switch CH/CH2 CH2: Second channel for dual-beam light barriers SPG Accessories Connection cable VK-M8-g/M8-g (2 m, straight) VK-M8--g/M8--g (2 m, straight) VK-M2-g/M2-g (2 m, straight) VK-D/D (2 m) VK-FE (2 m) wwwkistlercom

87 WRA-8 Workshop adapter sensor / actuator panel Operating voltage with green LED display 2 2 VDC Operating current (total current) max A Operating current per sensor / actuator max 2 A channel LED status indicator yellow for signal and 2 Temperature range 0 C 60 C (8 x 5-pin M2) Km Sensor / actuator 2 ( ) Sensor / actuator 5 PE Cable connection / internal terminal clamps J 0 S ST ST2 The workshop adapter of the WRA-8 series is an 8-fold sensor / actuator panel with an integrated central plug-in system Up to 8 individual sensors or actuators can be plugged in separately or combined centrally by means of an adapter and contacted via a common connection cable J Jumper GND/PE (delivery condition: jumper inserted) S Mode switch for analog applications Digital applications (with LED): default Analog applications (no LED) For joining them there is an adapter the WS-8 central tool plug-in system available, which may be coupled directly to the WRA-8 That way the wiring on a press can be reduced significantly and the connection to the stamping tool is much more easy ot i ital e or it i pla a a alo e or it o t display) can be connected ST Descript Colour + Ub BN 2 + Ub GY-PK S/A 8/ VT S/A 7/ BK 5 S/A 6/ RT 6 S/A 5/ PK 7 S/A / GY 8 S/A / YE 9 S/A 2/ GN 0 S/A / WH ST2 Descript Colour S/A /2 2 S/A 2/2 S/A /2 S/A /2 5 S/A 5/2 6 S/A 6/2 7 S/A 7/2 8 S/A 8/2 9 GND RT-BU/BU 0 PE Workshop adapters WRA Accessories Connection cable on request wwwkistlercom 87

88 WS-8 Central tool plug-in system Cable connection / internal terminal clamps Terminal strip input 8 Terminal strip 2 VDC Terminal strip 0 V 5-pin Sub-Min-D Ground machine body Adapter WS Accessories 28 Km 7 Connection cable VK-WS-8 ( m) pin D-subminiature connection Housing Cover 8 centrings for cable holes (lock screws under the cover) Adapter with x 8-fold terminal for a permanent installation of the e or e i t e ta pi tool a a i of e or li t barriers, inductive switches or contact sensors) can be connected Connection to the tool control system is made using a 5-pole D-subminiature multipin connection plus a link cable to the workshop adapter of the system Especially when using several sensors per tool, the WS-8 adapter can help to realize an elegant and clean solution that will bring huge time advantages with every tool change 88 wwwkistlercom

89 VK series Connection and extension cables Cable type Sensor side Drawing Device side Length Ø0 2 VK-M8-g -pin M8 free cable end 2 m straight plug 5 m VK-M8-w -pin M8 free cable end 2 m angled plug Ø0 5 m Ø5 5 VK-M8-g-S -pin M8 free cable end 2 m (shielded) straight plug 5 m Ø5 26 VK-M8-w-S -pin M8 free cable end 2 m (shielded) angled plug 5 m Ø0 2 6 Ø0 VK-M8-g/M8-g -pin M8 -pin M8 m straight plug 2 m VK-M8-w/M8-g -pin M8 -pin M8 m angled plug 2 m Ø0 8 6 Ø0 VK-M8-g/M2 -pin M8 Ø0 2 6 Ø5 -pin M2 2 m m VK-M8-g/RS -pin M8 Ø Ø7 5-pin M6 2 m m Ø0 2 6 Ø5 VK-M8-g-2/M2 2x -pin M8 -pin M2 2 m split cables 5 Ø7 VK-M8-g-2/RS 2x -pin M8 5-pin M6 2 m wwwkistlercom 89

90 Cable type Sensor side Drawing Device side Length VK-M2-5-g 5-pin M2 Ø5 free cable end 2 m straight plug 5 m VK-M2-5-w 5-pin M2 free cable end 2 m angled plug Ø 5 m VK-M2-g/M2 -pin M2 Ø5 6 Ø5 -pin M2 2 m m VK-M2-g/RS -pin M2 Ø5 66 Ø7 5-pin M6 2 m m Ø7 62 VK-D/F-St-A 5/6-pin M6 free cable end 2 m (shielded) 5 m Ø Ø7 VK-D/D 5/6-pin M6 5/6-pin M6 2 m (shielded) 5 m Ø Ø5 VK-D/M2 5/6-pin M6 -pin M2 2 m Extension cables for single-beam light barriers (plug-in type) -S2 Device side Length Ø5 5 0 Ø5 VK-S2/ -pin M9 -pin M9 m Ø5 5 0 Ø5 VK-S2/7 7-pin M9 7-pin M9 m wwwkistlercom

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92 wwwkistlercom 96-7e Kistler Group Increa efficiee cavityy basedd Increased cost efficiency with cavity pressurebased ystems For more costeffective production: manufacturing processes based on cavity pressure Plastics processing Optimized process efficiency for injection molding Composites Process transparency and quality assurance in the production of fiber-reinforced composite structural elements Find out more about our applications: wwwkistlercom/applications wwwkistlercom wwwkistlercom Vester Elektronik GmbH Otto-Hahn-Strasse 75 Straubenhardt Germany Phone +9 (0) / Kistler Group products are protected by various intellectual property rights For more details visit wwwkistlercom The Kistler Group includes Kistler Holding AG and all its subsidiaries in Europe, Asia, the Americas and Australia Find your local contact on wwwkistlercom