SENSORS. for Punching, Forming and Automation Systems. Infrared and Laser Light Barriers. Inductive Proximity Switches.

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1 for Punching, Forming and Automation Systems Infrared and Laser Light Barriers Inductive Proximity Switches Sensors with Analogue Output Laser Reflex Scanners Accessories SENSORS

2 Business Divisions Business Divisions of ESTER Elektronik GmbH Trouble-free and safe production processes are essentially based on the functional safety of technical designs, devices and plants or else their monitoring The prevention of failures by using control systems in particular the safe, trouble-free punching and forming process was the initial basic idea behind the foundation of our company And it has remained so ever since Today we develop and manufacture mechatronic systems which, by using sensors and IT components, become semi-intelligent products for a reliable controlling and monitoring of punching and forming processes to an unprecedented degree From this historical background two business areas have developed in our company Company building Our classic business division consist of the product lines Sensor Technology and Process Monitoring Here the focus lies on failure prevention by means of sensors, mainly light barriers and control systems and in particular the safe and trouble-free punching and forming process Sensor Technology and Process Monitoring Feed control/lateral feeder with infrared fork light barrier type PMI-0-0/AS0-U x Double sheet control with infrared fork light barrier type PDI-5-5/P Rivet detection with infrared fork light barrier type PMI-0-0/P Rivet jam detection with infrared fork light barrier type PMI-0-0/-P Feed control with infrared fork light barrier type PMI-0-0/AS0-U Photo: hapema Christmann + Bechtle GmbH, Engelsbrand Rivet present with infrared fork light barrier type PE-0-0/S2 & S2-W--P2 (amplifier) 2 x Double sheet control with analogue measuring sensor type ISS A Company ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

3 Test automation The sector of sensor technology is presented in this catalogue and subdivided into chapters showing numerous IR and laser light barriers, complemented by proximity switches, fibre optics and various accessories The process monitoring with the SAS Advanced System enables to monitor and control all operations on the press Thus ESTER sensor technology and process monitoring systems help to detect malfunctions in the punching process in time to avoid tool breakage and expensive consequential damages Our new business division of test automation includes the product lines of our automated testing systems with image processing as well as laser marking systems Apart from the safe, trouble-free production with preventive error proofing, the 00% quality control for a faultless output and also the marking of parts for ensuring the traceability of the production sequence have become compulsory exercises for many industry branches Our ESTER IDEOcheck testing systems control the manufactured products directly in process or in a process-oriented manner and thus ensure the output of faultless parts For the marking of continuously manufactured stampings and single parts the ESTER laser marking cells of the LM product line are designed to meet the requirements of traceability Factory picture: Leicht & Müller Factory picture: Kramski Stamping line with IDEOcheck C 60 and LASERmark LM 600: Laser marking of continuously manufactured stampings Test cell IDEOcheck C 60 for stampings and LASERmark LM 600 For four decades our name has been a guarantor of innovative and well-engineered systems for quality assurance and the monitoring of punching and forming processes We offer a highly specialised know-how plus a broad product range in the fields of metrology and sensor technology for safe, transparent production processes and a consistent quality assurance IDEOcheck C 20 with integrated feeder, bunker and lifting device ester Elektronik GmbH Phone +9 (0)70 82 / Fax +9 (0)70 82 / info@vesterde wwwvesterde Company

4 Table of contents Single-beam light barriers with integrated amplifier K Infrared fork light barriers PMI 6 mm series -pin M8 K Cable output K2 -pin M2 K 5-pin M6 K PDI 6 mm series -pin M8 K5 Cable output K6 PXI series -pin M8 K7 PSI 8 mm series -pin M8 K8 9 PKI 0 mm series -pin M8 K0 Red light fork light barriers PS 8 mm series -pin M8 K2 Laser fork light barriers PSL 8 mm series -pin M8 K PKL 0 mm series -pin M8 K Split IR light barriers PGI series -pin M8 K5 Split laser light barriers PGI-L series -pin M8 K6 Plug-in type single-beam light barriers - S2 with separate amplifier S2- K2 Chopped light amplifiers S2-W--P2 -pin M2 K2 S2-W-5-P2 5-pin M6 K22 Pulse amplifiers S2-D--P -pin M2 K2 S2-D-5-P 5-pin M6 K2 Infrared fork light barriers PM-S2 6 mm series 7-pin S2 K25 PE-S2 6 mm series 7-pin S2 K26 PS-S2 8 mm series 7-pin S2 K27 28 Split infrared light barriers PG--S2 / PG-M5-S2 Cylinder housing mm / M5 /7-pin S2 K29 PG-6-S2 / PG-M8-S2 Cylinder housing 6 mm / M8 /7-pin S2 K20 PG-F-S2 / PG-F2-S2 Flat housing /7-pin S2 K2 22 Split laser light barriers PGL-8-S2 Cylinder housing 8 mm /7-pin S2 K2 Single-beam light barriers with separate chopped light or pulse amplifier K Chopped light amplifiers W--P2 -pin M2 W-5-P2 5-pin M6 K Pulse amplifiers D--P -pin M2 D-5-P 5-pin M6 K2 Split infrared light barriers PG- / PG-M5 Cylinder housing mm / M5 K PG-6 / PG-M8 Cylinder housing 6 mm / M8 K PG-F Flat housing K5 PG-F2 Flat housing K6 Split laser light barriers PGL Cylinder housing 8 mm K7 Dual-beam light barriers K Infrared fork light barriers with separate amplifier PZ 8 mm series -pin M2 K Red light fork light barriers with integrated amplifier PZ 0 mm series -pin M8 K2 Page Content ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

5 Multi-beam light barriers with integrated amplifier K5 Infrared fork light barriers PBI 0 mm series -pin M8 K5 Infrared frame light barriers PRI 5 mm series -pin M2 K52 PRX 5 mm series -pin M2 K5 Multi-beam light barriers with separate amplifier K6 Infrared fork light barriers PB 8 mm series -pin M2 5-pin M6 K6 K62 Infrared frame light barriers PR 5 mm series -pin M2 5-pin M6 K6 K6 Infrared bar light barriers as loop control DHS 80 / 60 series 5-pin M2 K65 67 Inductive proximity switches and ring sensors K7 Inductive proximity switches IS series Cable output K7 ISS plug-in type series -pin M8 K72 -pin M2 K7 Inductive ring sensors IRS series -pin M2 K7 Contact sensors K8 IG/S2 plug-in type series 2-pin S2 K8 Amplifiers S2-B--P2 -pin M2 K82 S2-B-5-P2 5-pin M6 K8 Fibre optics, reflex scanners, amplifiers K9 Fibre optics RG / RW series K9 Chopped light amplifiers W-R--P2 -pin M2 K92 W-R-5-P2 5-pin M6 K9 Laser reflex scanners LRT 6K series -pin M8 K9 LRT 26K series -pin M2 K95 Sensors with 0 0 analogue output for metrological applications K0 Infrared fork light barriers with separate amplifier PSA 8 mm series -pin M2 K0 5-pin M6 K02 Inductive analogue sensors IS-A series with open cable end K0 with cable output K0 ISS-A plug-in type series -pin M8 K05 Analogue controller CA 00 CA 00 K06 Accessories K K- Connection and extension cables K WRA-8 Workshop adapters K2 WS-8 Centre tool plug-in system K SPG 0 Sensor testing device K Page ester Elektronik GmbH Phone +9 (0)70 82 / Fax +9 (0)70 82 / info@vesterde wwwvesterde Content

6 Technical Terms Preliminary Note While listing the technical terms we were deliberately exercising restraint so as not to create a technical reference book at this point Rather, it is our main concern to give the end user a brief explanation of essential terms related to the application of our sensors We raise no claims to completeness with regard to the representation of complex physical fundamentals Operation Modes We draw a distinction between static and dynamic operation The compact single-beam light barriers with an integrated amplifier inherently function in static mode, ie the output will immediately follow the status of the light beam Depending on the application, single-beam light barriers with a separate chopped light amplifier may also be operated in a purely dynamic mode An interruption of the light beam causes an adjustable output pulse length Multi-beam light barriers combine both principles and are therefore very versatile Static Operation : The interruption of a light beam by an object causes a change of state on the amplifier output, which will continue until this interruption is undone by the object The pulse length is roughly equivalent to the time of interruption Dynamic Operation : Sensors with amplifiers which combine both operating principles can detect fast moving and small objects and create a defined output pulse However, we can also detect those objects which, are still located inside the cross section of the sensor This feature expands the range of applications, in particular of multi-beam stamping light barriers Furthermore, the static operation mode also includes a continuous contamination control Resolution The smallest part size a sensor can reliably identify in its highest sensitivity setting Output PNP-switching : The load is connected to the ground of the operating voltage source The amplifier output will connect the load to the positive pole of the operating voltage source PNP-switching sensors are state of the art and are required as standard by almost all industrial applications NPN-switching : The load is connected to the positive pole of the operating voltage source The amplifier output will connect the load to the ground of the operating voltage source Operating oltage All sensors have an operating voltage range of 2 2 (0) DC (-5 % / +20 %), inductive proximity switches of 0 0 DC (-5 % / +0 %), depending on type In industrial ambiance a 2 DC supply has become established Function Principle ESTER single- and multi-beam light barriers mostly operate as infrared and red light one-way sensors Laser light barriers run in the visible range (red light) The laser output power is below mw (class 2) Nevertheless, with split-type versions you should never look directly into the laser beam! In a one-way sensor transmitter and receiver are arranged in a common optic axis, split-type models in separate housings, fork and frame light barriers in a common housing Both the transmitter and receiver elements are classified for highest sensitivity to achieve the required accuracy and reliability Housing All fork and frame light barriers are made of high-quality anodised aluminium to ensure a high electro-mechanical stability for many years The optical elements are protected by scratchproof hardened glass Each sensor has a sufficient number of mounting options either directly on the housing or, as is realised in most multi-beam light barriers, on special support rails and protective frames Pulse Extension Many SPS applications require an extension of short output signals from sensors into a defined time signal, which can be safely read within the SPS programme cycle time This functionality is available as a pulse extension on a large number of sensors, particularly on multi-beam light barriers The setting range is between ms and 00 ms The selected pulse length (default setting on delivery is 0 ms) also affects the sensor switching frequency, which must be taken into account with correspondingly fast counting operations Function With a digital switching operating mode the amplifier output can have only two states Bright function : The amplifier output will be connected through if a sufficient quantity of light meets the receiver(s) There is no object between transmitter and receiver element Dark function : The amplifier output will be connected through if the receiver is sufficiently darkened, with multibeam light barriers at least one element There is an object between transmitter and receiver On many sensor types the bright/dark switching function is switchable, according to the case of application Terms ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

7 Single-beam light barriers with integrated amplifier Our compact models with high resolution and repeating accuracy K Infrared fork light barrier Laser fork light barrier Red light fork light barrier Split laser light barrier

8 Single-beam light barriers with integrated amplifier Infrared fork light barriers PMI 6 mm series with -pin connector M8 Feed control Position control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Centre of light beam 5 B A+ A R 6 R05 8 -pin plug connection M8 with LED B+7 Ø Resolution Fork width A [mm] : Part diameter [mm] : A [mm] : B [mm] : Pin configuration -pin M8 (A) ( ) PNP PMI- 5-0/-P PMI-0-0/-P PMI-0-20/-P PMI-0-0/-P PMI-20-0/-P PMI-20-20/-P PMI-20-0/-P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

9 Single-beam light barriers with integrated amplifier Infrared fork light barriers PMI 6 mm series with free cable end 5 m Feed control Position control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function dark function ) Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 ) with accessory AS0-U/: external bright/dark function Centre of light beam 5 B LED A+ A R 6 R 05 8 Cable Ø 7 mm (PUR) Cable length 00 mm when connected to the AS0- otherwise 5 m B+7 Ø Resolution Fork width A [mm] : Part diameter [mm] : A [mm] : B [mm] : Pin configuration Free cable end white (A) ( ) (U) (U) : not connected : connected to ( ) : bright/dark function dark function bright function PMI- 5-0/P PMI-0-0/P PMI-0-20/P PMI-0-0/P PMI-20-0/P PMI-20-20/P PMI-20-0/P Accessories ( more accessories see chapter K) Mounting block for self-assembly! AS0-U/, -pin M AS0-U, 5-pin M ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K2

10 Single-beam light barriers with integrated amplifier Infrared fork light barriers PMI 6 mm series with -pin connector M2 Feed control Position control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Centre of light beam 5 B LED A+ A R 6 R 05 8 Cable Ø 7 mm (PUR) Cable length 00 mm when connected to the AS0- otherwise 5 m B+7 Ø Resolution Fork width A [mm] : Part diameter [mm] : A [mm] : B [mm] : Pin configuration -pin M2 2 white n c ( ) (A) PNP PMI- 5-0/AS0-U/ PMI-0-0/AS0-U/ PMI-0-20/AS0-U/ PMI-0-0/AS0-U/ PMI-20-0/AS0-U/ PMI-20-20/AS0-U/ PMI-20-0/AS0-U/ with mounting block AS0-U/ Cable length 00 mm H / D Accessories ( more accessories see chapter K) Connection cable 5 m: K-M2-5-g K-M2-5-w Extension cable -pin M2: K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Km Bright/dark function K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

11 Single-beam light barriers with integrated amplifier Infrared fork light barriers PMI 6 mm series with 5-pin connector M6 Feed control Position control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Centre of light beam 5 B LED A+ A R 6 R 05 8 Cable Ø 7 mm (PUR) Cable length 00 mm when connected to the AS0- otherwise 5 m B+7 Ø Resolution Fork width A [mm] : Part diameter [mm] : A [mm] : B [mm] : Pin configuration 5-pin M6 2 5 (A) ( ) PNP PMI- 5-0/AS0-U PMI-0-0/AS0-U PMI-0-20/AS0-U PMI-0-0/AS0-U PMI-20-0/AS0-U PMI-20-20/AS0-U PMI-20-0/AS0-U with mounting block AS0-U Cable length 00 mm H / D Accessories ( more accessories see chapter K) Connection cable (with free cable end): K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6: K-D/D (2m) K-D/D (5m) Km Bright/dark function ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K

12 Single-beam light barriers with integrated amplifier Infrared fork light barriers PDI 6 mm series with -pin connector M8 Double sheet control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 5 SW 5 Clamping plate KD- Ø 0 0 Clamping plate KD- not included 5 M Lock screw Ø Resolution Fork width A [mm] : 5 Part diameter [mm] : 0 Centre of light beam 5 25 Pin configuration -pin plug connection M8 with LED 5 -pin M8 -pin M8 (A) ( ) PNP PDI-5-5/-P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w Clamping plate: KD K5 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

13 Single-beam light barriers with integrated amplifier Infrared fork light barriers PDI 6 mm series with free cable end 5 m Double sheet control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function dark function ) Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 SW 5 Clamping plate KD- Ø ) with accessory AS0-U/ or AS0-U: external bright/dark function Clamping plate KD- not included 5 M Lock screw Resolution Fork width A [mm] : 5 Part diameter [mm] : 0 Centre of light beam LED 5 Ø Pin configuration Free cable end Cable Ø 7 mm (PUR) Cable length 5 m when connected to the AS0-U 00 mm 5 white (A) ( ) (U) (U) : not connected : connected to ( ) : bright/dark function dark function bright function Fork light barrier with free cable end 5 m: PDI-5-5/P Fork light barrier with mounting block: PDI-5-5/AS0-U/ (-pin) PDI-5-5/AS0-U (5-pin) Mounting block AS0-U/ Cable length 00 mm H / D 25 Km Bright/dark function Accessories ( more accessories see chapter K) Mounting block for self-assembly! AS0-U/, -pin M AS0-U, 5-pin M Clamping plate: KD Mounting block AS0-U Cable length 00 mm H / D 25 Km Bright/dark function ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K6

14 Single-beam light barriers with integrated amplifier Infrared fork light barriers PXI series with -pin connector M8 Double sheet control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 5 SW 5 Clamping plate KD- Ø 0 0 Clamping plate KD- not included Fork width A 5 5 M lock screw Resolution Fork width A [mm] : 5 Part diameter [mm] : 0 Centre of light beam -pin plug connection M8 with LED Bright/dark function 25 Pin configuration -pin M8 Bright/dark function 0 5 (A) ( ) PNP Km 5 PXI-5-5/-P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w Clamping plate: KD K7 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

15 Single-beam light barriers with integrated amplifier Infrared fork light barriers PSI 8 mm series with -pin connector M8 Constant light trigger Feed control Position control Circuit Constant light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Bright/dark function 5 Centre of light beam B 8-02 Ø A+9 A R2 0 Resolution Fork width A [mm] : 0 20 / Part diameter [mm] : pin plug connection M8 with LED A [mm] : B [mm] : Pin configuration -pin M8 (A) ( ) PNP PSI-0-5/-P PSI-0-0/-P PSI-20-5/-P PSI-20-0/-P PSI-20-0/-P PSI-20-60/-P PSI-25-80/-P PSI-0-5/-P PSI-0-0/-P PSI-0-0/-P PSI-0-60/-P PSI-0-0/-P PSI-0-60/-P PSI-0-80/-P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K8

16 Single-beam light barriers with integrated amplifier Infrared fork light barriers PSI 8 mm series with -pin connector M8 Chopped light trigger Feed control Position control Circuit Chopped light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Bright/dark function 5 Centre of light beam B 8-02 Ø A+9 A R2 0 Resolution Fork width A [mm] : 0 20 / 25 0 / 0 Part diameter [mm] : pin plug connection M8 with LED A [mm] : B [mm] : Pin configuration -pin M8 (A) ( ) PNP PSI-0-0/W--P PSI-20-0/W--P PSI-20-0/W--P PSI-20-60/W--P PSI-25-80/W--P PSI-0-0/W--P PSI-0-0/W--P PSI-0-60/W--P PSI-0-0/W--P PSI-0-60/W--P PSI-0-80/W--P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w K9 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

17 Single-beam light barriers with integrated amplifier Infrared fork light barriers PKI 0 mm series with -pin connector M8 Fork width 0 to 20 mm Position control Parts counting in assembly lines Circuit Chopped light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Sensitivity 2 levels : I / II Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP Centre of light beam 28 Ø R25 8 -pin plug connection M8 with LED 5 Resolution Fork width A [mm] : 0 20 Part diameter [mm] with amplifier level I : 05 Part diameter [mm] with amplifier level II : 06 PKI-0/K/W--P2 Amplifier level I/II mode switch Bright/dark function Pin configuration -pin M8 Centre of light beam (A) ( ) PNP Ø 5 8 PKI-0/K/W--P PKI-20/K/W--P R25 Bright/dark function -pin plug connection M8 with LED 5 PKI-20/K/W--P2 Amplifier level I/II mode switch Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w Recommendations / instructions for the use of the dual-level chopped light amplifier: Amplifier level I k High resolution: Default setting for all fork light barriers Amplifier level II k High operational reliability: For fork light barriers when used in oil mist or dusty surroundings The operational reliability is twice the level of amplifier level I ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K0

18 Single-beam light barriers with integrated amplifier Infrared fork light barriers PKI 0 mm series with -pin connector M8 Fork width 20 to 80 mm Position control Parts counting in assembly lines Circuit Chopped light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Sensitivity 2 levels : I / II Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 PKI-20/W--P Centre of light beam Ø R Bright/dark function 5 Resolution Fork width A [mm] : Part diameter [mm] with amplifier level I : Part diameter [mm] with amplifier level II : pin plug connection M8 with LED Amplifier level I/II mode switch Pin configuration -pin M8 (A) ( ) PNP PKI-20/W--P PKI-0/W--P PKI-50/W--P PKI-80/W--P from PKI-0/W--P A+20 A 5 Centre of light beam B R Amplifier level I/II mode switch 25 5 Ø Bright/dark function -pin plug connection M8 with LED A [mm] : B [mm] : Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all fork light barriers Amplifier level II k High operational reliability : For fork light barriers when used in oil mist or dusty surroundings The operational reliability is twice the level ofamplifier level I K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

19 Single-beam light barriers with integrated amplifier Red light fork light barriers PS 8 mm series with -pin connector M8 Feed control Position control Circuit Chopped light trigger Wavelength 650 nm, red light Operating voltage 2 0 DC Current consumption 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Bright/dark function 5 Centre of light beam B 8-02 Ø A+9 A R2 0 Resolution Fork width A [mm] : 0 20 / Part diameter [mm] : pin plug connection M8 with LED A [mm] : B [mm] : Pin configuration -pin M8 (A) ( ) PNP PS-0-0/W--P PS-20-0/W--P PS-20-0/W--P PS-20-60/W--P PS-25-80/W--P PS-0-0/W--P PS-0-0/W--P PS-0-60/W--P PS-0-0/W--P PS-0-60/W--P PS-0-80/W--P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K2

20 Single-beam light barriers with integrated amplifier Laser fork light barriers PSL 8 mm series with -pin connector M8 Feed control Position control Circuit Laser chopped light trigger Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Operating voltage 2 2 DC Current consumption max 0 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 0 C EMC according to 200/08/EG System of protection IP 65 Bright/ dark function A+29 A Centre of light beam 5 B R2 0 Ø 8-02 Resolution Fork width A [mm] : 0 20 / 0 0 Part diameter [mm] : Pin configuration -pin M8 -pin plug connection M8 with LED A [mm] : B [mm] : (A) ( ) PNP PSL-0-0/W--P PSL-20-0/W--P PSL-25-80/W--P PSL-0-0/W--P PSL-0-0/W--P PSL-0-80/W--P Accessories ( more accessories see chapter K) Connection cable shielded: K-M8-g-S (2 m) K-M8-g-S (5 m) K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

21 Single-beam light barriers with integrated amplifier Laser fork light barriers PKL 0 mm series with -pin connector M8 Position control Parts counting in assembly lines Circuit Laser chopped light trigger Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Operating voltage 2 2 DC Current consumption max 0 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 0 C EMC according to 200/08/EG System of protection IP 65 Centre of light beam B 25 Ø A+0 A R 8 95 Resolution Fork width A [mm] : Part diameter [mm] : Pin configuration -pin M8 Bright/dark function -pin plug connection M8 with LED A [mm] : B [mm] : (A) ( ) PNP PKL-20/W--P PKL-0/W--P PKL-50/W--P PKL-80/W--P PKL-80-80/W--P PKL-00-00/W--P Accessories ( more accessories see chapter K) Connection cable shielded: K-M8-g-S (2 m) K-M8-g-S (5 m) ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K

22 Single-beam light barriers with integrated amplifier Split IR light barriers PGI series Flat housing, with -pin connector M8 Feed control Position control Parts counting in assembly lines Circuit Chopped light trigger Operating voltage 2 0 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 0 mm Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Centre of light beam 7 A 6 2 M (x) Bright/dark function Resolution Max distance A [mm] : 700 Part diameter [mm] : > -pin plug connection M8 with LED Pin configuration -pin M8 (A) ( ) PNP Split light barrier with separate transmitter and receiver : PGI/W--P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M8-g K-M8-w K5 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

23 Single-beam light barriers with integrated amplifier Split laser light barriers PGI-L series Flat housing, with -pin connector M8 Feed control Position control Parts counting in assembly lines Circuit Laser constant light trigger Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Operating voltage 2 2 DC Current consumption max 60 ma Mode of operation static Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy < 002 mm Frequency KHz Temperature range 0 C 0 C EMC according to 200/08/EG System of protection IP 65 Centre of light beam M (x) 7 A Bright/dark function Resolution Max distance A [mm] : 000 Part diameter [mm] : > 06 -pin plug connection M8 with LED Pin configuration -pin M8 (A) ( ) PNP Split light barrier with separate transmitter and receiver : PGI-L/-P Accessories ( more accessories see chapter K) Connection cable shielded: K-M8-g-S (2 m) K-M8-g-S (5 m) ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K6

24 Notes ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

25 Single-beam plug-in type light barriers S2 with separate amplifier S2- The alternatives: amplifier and sensor types are interchangeable, high flexibility due to standardised miniature plug-in system S2 K2 Infrared fork light barriers with cleaning nozzles Amplifier output side -pin M2 Amplifier input side for sensors -S2 Dual-level chopped light amplifier Split infrared light barriers Split laser light barrier

26 Single-beam plug-in type light barriers S2 with separate amplifier S2- Chopped light amplifier S2-W--P2 with -pin connector M2 Amplifier for all plug-in type light barriers Circuit Chopped light trigger Operating voltage 2 2 DC Current consumption max 60 ma Mode of operation static / dynamic ) Pulse extension max 00 ms Sensitivity 2 levels : I / II Output with LED PNP 2) Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 6 25 Km 60 ) switchable, default setting : static 2) NPN amplifier on request Amplifier level I/II mode switch Connector S2 LED (yellow) Pin configuration -pin M2 2 white n c Imp ( ) (A) PNP S/D B/D Bright/dark switch bright/dark function Pulse length minimum / maximum S/D switch static / dynamic S2-W--P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M2-5-g K-M2-5-w Connection cable shielded (with free cable end) for split laser light barrier PGL-8-W-S2: K-M2-5-g-S (2 m) K-M2-5-g-S (5 m) Extension cable -pin M2: K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all fork light barriers as well as for split versions with small distances between transmitter and receiver Amplifier level II k High operational reliability : Default setting for all split types in oil mist ambience or with large distances between transmitter and receiver ( A max > 50 % ) For PS-S2 series fork light barriers when used in oil mist ambiance The operational reliability is twice the level of amplifier level I K2 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

27 Single-beam plug-in type light barriers S2 with separate amplifier S2- Chopped light amplifier S2-W-5-P2 with 5-pin connector M6 Amplifier for all plug-in type light barriers Circuit Chopped light trigger Operating voltage 2 2 DC Current consumption max 60 ma Mode of operation static / dynamic ) Pulse extension max 00 ms Sensitivity 2 levels : I / II Output with LED PNP 2) Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 6 25 Km 60 ) switchable, default setting : static 2) NPN amplifier on request Amplifier level I/II mode switch Connector S2 LED (yellow) Pin configuration 5-pin M6 Bright/dark switch bright/dark function 2 5 (A) ( ) PNP Imp S/D B/D Pulse length minimum / maximum S/D switch static / dynamic S2-W-5-P Accessories ( more accessories see chapter K) Connection cable 5 m: K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6: K-D/D (2 m) K-D/D (5 m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all fork light barriers as well as for split versions with small distances between transmitter and receiver Amplifier level II k High operational reliability : Default setting for all split types in oil mist ambience or with large distances between transmitter and receiver ( A max > 50 % ) For PS-S2 series fork light barriers when used in oil mist ambiance The operational reliability is twice the level of amplifier level I ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K22

28 Single-beam plug-in type light barriers S2 with separate amplifier S2- Dynamic pulse amplifier S2-D--P with -pin connector M2 Amplifier for all plug-in type infrared light barriers Circuit Constant light pulse amplifier Operating voltage 2 2 DC Current consumption 90 ma Mode of operation dynamic Pulse extension 00 ms Output with LED PNP ) Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency max KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 6 25 Km 60 ) NPN amplifier on request Pulse length 00 ms Connector S2 LED (yellow) Pin configuration B/D Bright/dark switch bright dark -pin M2 2 white n c ( ) (A) PNP Optical alignment Optical alignment must not be changed! S2-D--P Accessories ( more accessories see chapter K) Connection cable 5 m: K-M2-5-g K-M2-5-w Extension cable -pin M2: K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) K2 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

29 Single-beam plug-in type light barriers S2 with separate amplifier S2- Dynamic pulse amplifier S2-D-5-P with 5-pin connector M6 Amplifier for all plug-in type infrared light barriers Circuit Constant light pulse amplifier Operating voltage 2 2 DC Current consumption 90 ma Mode of operation dynamic Pulse extension 00 ms Output with LED PNP ) Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency max KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 6 25 Km 60 ) NPN amplifier on request Pulse length 00 ms Connector S2 LED (yellow) Pin configuration B/D Bright/dark switch bright dark 2 5-pin M6 (A) ( ) PNP Optical alignment Optical alignment must not be changed! 5 S2-D-5-P Accessories ( more accessories see chapter K) Connection cable 5 m: K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6: K-D/D (2 m) K-D/D (5 m) ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K2

30 Single-beam plug-in type light barriers S2 with separate amplifier S2- Infrared fork light barriers PM-S2 6 mm series with 7-pin connector S2 Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 Centre of light beam Compressed air supply with version R 5 B A+ A R R Ø Resolution Fork width A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I with pulse amplifier B+7 Cable Ø 7 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 A [mm] : B [mm] : Fork light barrier (without amplifier) : PM- 5-0/S PM-0-0/S PM-0-20/S PM-0-0/S PM-20-0/S Fork light barrier with cleaning nozzles R : PM- 5-0/R/S PM-0-0/R/S PM-0-20/R/S PM-0-0/R/S PM-20-0/R/S Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) K25 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

31 Single-beam plug-in type light barriers S2 with separate amplifier S2- Infrared fork light barriers PE-S2 6 mm series with 7-pin connector S2 Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 Up to PE-0-0/S2: Centre of light beam Ø 5 B A+9 A R 5 ( for A=5) Cable Ø 7 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 Resolution Fork width A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 0 > 05 > 08 > 0 with pulse amplifier Fork light barrier (without amplifier) : PE-5-5/S PE-5-0/S PE-0-0/S PE-0-0/S PE-20-0/S PE-0-0/S PE-20-0/S2 and PE-0-0/S2: A+9 5 A Centre of light beam Ø B R Cable Ø7 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 0 A [mm] : B [mm] : Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K26

32 Single-beam plug-in type light barriers S2 with separate amplifier S2- Infrared fork light barriers PS-S2 8 mm series with 7-pin connector S2 Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 Centre of light beam Ø 5 B 8-02 A+9 A R2 0 Resolution Fork width A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 0 > 0 > 05 > 08 with chopped light amplifier, amplifier level II > 0 > 06 > 08 > 0 with pulse amplifier Cable Ø2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 A [mm] : B [mm] : Fork light barrier (without amplifier) : PS-0-5/S PS-0-0/S PS-20-5/S PS-20-0/S PS-20-0/S PS-20-60/S PS-0-5/S PS-0-0/S PS-0-0/S PS-0-60/S PS-0-0/S Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all fork light barriers! Amplifier level II k High operational reliability : For PS-S2 series fork light barriers when used in oil mist ambiance The operational reliability is twice the level of amplifier level I K27 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

33 Single-beam plug-in type light barriers S2 with separate amplifier S2- Infrared fork light barriers PS-S2 8 mm series with cleaning nozzles with 7-pin connector S2 Feed control Position control Repeating accuracy < 00 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 Centre of light beam Ø 5 B 8-02 A+9 A R2 ) 0 Resolution Fork width A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 0 > 0 > 05 > 08 with chopped light amplifier, amplifier level II > 0 > 06 > 08 > 0 with pulse amplifier ) Centrical bore Ø for A 0 The bore Ø with spacing 0 will be omitted here A [mm] : B [mm] : Compressed air supply Cable Ø2 mm (PUR) Cable length 00 mm with 7-pin miniature connector S2 Fork light barrier (without amplifier) with cleaning nozzles : PS-0-5/R/S PS-0-0/R/S PS-20-5/R/S PS-20-0/R/S PS-20-0/R/S PS-20-60/R/S PS-0-5/R/S PS-0-0/R/S PS-0-0/R/S PS-0-60/R/S PS-0-0/R/S Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all fork light barriers! Amplifier level II k High operational reliability : For PS-S2 series fork light barriers when used in oil mist ambiance The operational reliability is twice the level of amplifier level I ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K28

34 Single-beam plug-in type light barriers S2 with separate amplifier S2- Split infrared light barriers PG-S2 series Cylinder housing mm / M5 with /7-pin connector S2 Feed control Position control Parts counting in assembly lines Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 A 2 Ø Centre of light beam Cable Ø 7 mm (PUR) Cable length 00 mm with /7-pin miniature plug connection S2 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 09 > 0 with chopped light amplifier, amplifier level II > 2 > 08 > 05 with pulse amplifier M5x05 2 Split light barrier (without amplifier) : PG--S PG-M5-S Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) K-S2/ ( m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I K29 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

35 Single-beam plug-in type light barriers S2 with separate amplifier S2- Split infrared light barriers PG-S2 series Cylinder housing 6 mm / M5 with /7-pin connector S2 Feed control Position control Parts counting in assembly lines Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 A 6 Ø6-005 Centre of light beam Cable Ø 7 mm (PUR) Cable length 800 mm with /7-pin miniature plug connection S2 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 22 > 5 with chopped light amplifier, amplifier level II > 0 > 20 > 5 with pulse amplifier M8x 6 Split light barrier (without amplifier) : PG-6-S PG-M8-S Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) K-S2/ ( m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K20

36 Single-beam plug-in type light barriers S2 with separate amplifier S2- Split infrared light barriers PG-S2 series Flat housing F with /7-pin connector S2 Feed control Position control Parts counting in assembly lines Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 A Centre of light beam Ø2 (x) Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 22 > 5 with chopped light amplifier, amplifier level II > 0 > 20 > 5 with pulse amplifier Cable Ø 7 mm (PUR) Cable length 800 mm with /7-pin miniature plug connection S2 5 Split light barrier (without amplifier) : PG-F-S Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) K-S2/ ( m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I K2 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

37 Single-beam plug-in type light barriers S2 with separate amplifier S2- Split infrared light barriers PG-S2 series Flat housing F2 with /7-pin connector S2 Feed control Position control Parts counting in assembly lines Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection (for plug-in amplifier types S2-) IP 6 5 A Centre of light beam Ø Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 09 > 0 with chopped light amplifier, amplifier level II > 2 > 08 > 05 with pulse amplifier Cable Ø 7 mm (PUR) Cable length 00 mm with /7-pin miniature plug connection S2 Split light barrier (without amplifier) : PG-F2-S Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P S2-D--P Amplifier 5-pin M6 : S2-W-5-P S2-D-5-P Mounting block : AS Extension cable : K-S2/7 ( m) K-S2/ ( m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K22

38 Single-beam plug-in type light barriers S2 with separate amplifier S2- Split infrared light barriers PGL-S2 series Cylinder housing 8 mm laser with /7-pin connector S2 Feed control Position control Parts counting in assembly lines Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Repeating accuracy < 002 mm Temperature range 0 C 0 C EMC System of protection IP 6 (for plug-in amplifier types S2-) A 2 Centre of light beam Cable Ø 7 mm (PUR) Cable length 800 mm with /7-pin miniature plug connection S2 Ø8-005 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 08 > 08 > 08 with chopped light amplifier, amplifier level II > 0 > 2 > Adjustment device JEL-8 Split light barrier (without amplifier) : PGL-8-W-S Mounting hole for sensor Ø 805 mm Accessories ( more accessories see chapter K) Amplifier -pin M2 : S2-W--P Amplifier 5-pin M6 : S2-W-5-P Mounting block : AS Extension cable : K-S2/7 ( m) K-S2/ ( m) Adjustment device : JEL Adjusting screw M (x) Km (2x) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution! Amplifier level II k High operational reliability : The operational reliability is twice the level of amplifier level I K2 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

39 Single-beam light barriers with separate amplifier Split single-beam infrared and laser light barriers: Transmitter or receiver modules are permanently connected to the respective amplifier K Split infrared light barriers with chopped light amplifier W--P2 with pulse amplifier D-5-P Split laser light barrier with chopped light amplifier W-5-P2

40 Single-beam light barriers with separate amplifier Chopped light amplifiers W--P2 W-5-P2 with -pin connector M2 or 5-pin connector M6 For all split light barriers of the PG and PGL series with a separate amplifier Circuit Chopped light trigger Operating voltage 2 2 DC Current consumption max 60 ma Mode of operation static / dynamic ) Pulse extension max 00 ms Sensitivity 2 levels : I / II Output with LED PNP 2) Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 ) switchable, default setting : static 2) NPN amplifier on request W--P2 : W-5-P2 : Pin configuration -pin M2 5-pin M6 2 white n c ( ) (A) PNP 2 (A) ( ) PNP Amplifier level I/II mode switch LED (yellow) Amplifier level I/II mode switch LED (yellow) 5 Km Bright/dark switch bright/dark function 0 0 Imp B/D Pulse length minimum/maximum 7 60 Housing dimensions: 60 x 0 x 25 mm (L x W x H) S/D S/D switch static/dynamic Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I K Kxx ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

41 Single-beam light barriers with separate amplifier Dynamic pulse amplifier D--P D-5-P with -pin connector M2 or 5-pin connector M6 For all split light barriers of the PG series with a separate amplifier Circuit Constant light pulse amplifier Operating voltage 2 2 DC Current consumption 90 ma Mode of operation dynamic Pulse extension 00 ms Output with LED PNP ) Function bright / dark function Load current 200 ma short-circuit proof Repeating accuracy see sensor type Frequency max KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 ) NPN amplifier on request D--P : D-5-P : Pin configuration -pin M2 5-pin M6 2 white n c ( ) (A) PNP 2 (A) ( ) PNP Pulse length - 00 ms LED (yellow) Pulse length - 00 ms LED (yellow) 5 Km 0 0 B/D Bright/dark switch bright dark 7 60 Housing dimensions: 60 x 0 x 25 mm (L x Wx H) Optical alignment Optical alignment must not be changed! ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 0 K2

42 Single-beam light barriers with separate amplifier Split infrared fork light barriers PG series Cylinder housing mm / M5 Feed control Position control Parts counting in assembly lines Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 09 > 0 with chopped light amplifier, amplifier level II > 2 > 08 > 05 with pulse amplifier Ø A 2 Centre of light beam Cable Ø 7 mm (PUR) Cable length 00 mm M5x05 2 Split light barrier with -pin connector : PG-/W--P PG-M5/W--P PG-/D--P PG-M5/D--P Split light barrier with 5-pin connector : PG-/W-5-P PG-M5/W-5-P PG-/D-5-P PG-M5/D-5-P Accessories -pin amplifier ( more accessories see chapter K) Connection cable, length 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2: K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Accessories 5-pin amplifier ( more accessories see chapter K) Connection cable shielded (with free cable end) : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 05

43 Single-beam light barriers with separate amplifier Split infrared fork light barriers PG series Cylinder housing 6 mm / M8 Feed control Position control Counting of ultra small parts Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 22 > 5 with chopped light amplifier, amplifier level II > 0 > 20 > 5 with pulse amplifier Ø6-005 A 6 Centre of light beam Cable Ø 7 mm (PUR) Cable length 800 mm M8x 6 Split light barrier with -pin connector : PG-6/W--P PG-M8/W--P PG-6/D--P PG-M8/D--P Split light barrier with 5-pin connector : PG-6/W-5-P PG-M8/W-5-P PG-6/D-5-P PG-M8/D-5-P Accessories -pin amplifier ( more accessories see chapter K) Connection cable, length 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2: K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Accessories 5-pin amplifier ( more accessories see chapter K) Connection cable shielded (with free cable end) : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K

44 Single-beam light barriers with separate amplifier Split infrared fork light barriers PG series Flat housing F Feed control Position control Parts counting in assembly lines Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 22 > 5 with chopped light amplifier, amplifier level II > 0 > 20 > 5 with pulse amplifier A Centre of light beam Ø2 (x) 5 5 Split light barrier with -pin connector : PG-F/W--P PG-F/D--P Cable Ø 7 mm (PUR) Cable length 800 mm with /7-pin miniature plug connection S2 Split light barrier with 5-pin connector : PG-F/W-5-P PG-F/D-5-P Accessories -pin amplifier ( more accessories see chapter K) Connection cable, length 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2: K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Accessories 5-pin amplifier ( more accessories see chapter K) Connection cable shielded (with free cable end) : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I K5 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 05

45 Single-beam light barriers with separate amplifier Split infrared fork light barriers PG series Flat housing F2 Feed control Position control Parts counting in assembly lines Repeating accuracy < 002 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 09 > 0 with chopped light amplifier, amplifier level II > 2 > 08 > 05 with pulse amplifier Centre of light beam A Ø Split light barrier with -pin connector : PG-F2/W--P PG-F2/D--P Cable Ø 7 mm (PUR) Cable length 00 mm with /7-pin miniature plug connection S2 Split light barrier with 5-pin connector : PG-F2/W-5-P PG-F2/D-5-P Accessories -pin amplifier ( more accessories see chapter K) Connection cable, length 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2: K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Accessories Connection cable shielded (with free cable end) : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) Recommendations / instructions for the use of the dual-level chopped light amplifier : Amplifier level I k High resolution : Default setting for all split-type versions with small distances between transmitter and receiver, ie for A max < 50 %! Amplifier level II k High operational reliability : Default setting for all split-type versions when used in oil mist surroundings or with large distances between transmitter and receiver ( A max > 50 % ) The operational reliability is twice the level of amplifier level I ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 05 K6

46 Single-beam light barriers with separate amplifier Split laser light barriers PGL series Cylinder housing 8 mm laser Feed control Position control Parts counting in assembly lines Wavelength 650 nm, red light Light beam diameter 02 mm Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Repeating accuracy < 002 mm Temperature range 0 C 0 C EMC System of protection IP 65 Resolution Distance A [mm] : Part diameter [mm] : with chopped light amplifier, amplifier level I > 08 > 08 > 08 with chopped light amplifier, amplifier level II > 0 > 2 > Centre of light beam Cable Ø 7 mm (PUR) Cable length 800 mm with /7-pin miniature plug connection S2 A 2 Ø8-005 Split light barrier with -pin connector M2 : PGL-8-W/W--P Adjustment device JEL-8 Split light barrier with 5-pin connector M6 : PGL-8-W/W-5-P Accessories -pin amplifier ( more accessories see chapter K) Connection cable, length 5 m : K-M2-g-5-S (2 m) K-M2-g-5-S (5 m) Extension cable -pin M2 : K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Mounting hole for sensor Ø 805 mm 5 Accessories 5-pin amplifier ( more accessories see chapter K) Connection cable shielded (with free cable end) : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) Other accessories Adjustment device : JEL Adjusting screw M (x) Km (2x) Recommendations / instructions for the use of thedual-level chopped light amplifier : Amplifier level I k High resolution! Amplifier level II k High operational reliability : The operational reliability is twice the level of amplifier level I K7 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 07

47 Dual-beam light barriers Our special models: for special applications when more than just counting is required Dual-beam light barriers with directional operation K Operating modes Infrared light barriers with optional cleaning nozzles Bright function with direction recognition Dark function with direction recognition Bright function w/o direction recognition* Dark function w/o direction recognition Operating mode Direction of movement 2 Receiver I Receiver II A A2 *) Default value on delivery Compact red light dual-beam light barriers with integrated amplifier

48 Dual-beam light barriers Infrared fork light barriers with separate amplifier PZ 8 mm series with -pin connector M2 Forward/backward recognition (with counter) eg for applications in selective electroplating Circuit 2 x constant light trigger Operating voltage 2 2 DC Current consumption < 0 ma Mode of operation static Output and 2 with LED PNP Function bright / dark function see operating modes table with direction recognition Load current 200 ma short-circuit proof Repeating accuracy < 00 mm Frequency KHz Temperature range 0 C 50 C EMC according to 200/08/EG System of protection IP 65 5 Centre of light beam B Ø 8-02 Resolution Fork width A [mm] : 0 20 / 25 0 / 0 Part diameter [mm] : A+9 A R2 ) 0 Pin configuration Phase shift 9 Cleaning air supply -pin M2 2 white (A2) ( ) (A) Light beam Light beam 2 Light beam displacement Output (A) Output 2 (A2) ) Centrical bore Ø for A 0 The bore Ø with spacing 0 will be omitted here Cable Ø 2 mm (PUR) Cable length 00 mm A [mm] : B [mm] : Phase shift Fork light barrier : PZ-0-5/2-P2-M PZ-0-0/2-P2-M PZ-20-5/2-P2-M PZ-20-0/2-P2-M PZ-20-0/2-P2-M PZ-20-60/2-P2-M PZ-25-80/2-P2-M Fork light barrier with cleaning nozzles R : PZ-0-5/R/2-P2-M PZ-0-0/R/2-P2-M PZ-20-5/R/2-P2-M PZ-20-0/R/2-P2-M PZ-20-0/R/2-P2-M PZ-20-60/R/2-P2-M PZ-25-80/R/2-P2-M Constant light amplifier 2-P LED light beam 2 LED light beam Km 0 Housing dimensions (L x W x H): 60 x 0 x 25 mm 7 60 S S2 Accessories ( more accessories see chapter K) Connection cable 5 m (with free cable end) : K-M2-5-g K-M2-5-w Operating modes S S2 Modi Dark function w/o direction recognition 2* Bright function w/o direction recognition Dark function with direction recognition *) Default value on delivery Bright function with direction recognition K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

49 Dual-beam light barriers Red light fork light barriers with integrated amplifier PZ 0 mm series with -pin connector M8 Forward/backward recognition eg for applications on automatic winding machines and in selective electroplating Circuit 2 x constant light trigger Wavelength 650 nm, red light LED Operating voltage 2 2 DC Current consumption < 0 ma Mode of operation static Output and 2 with LED PNP Function see operating modes table Load current 200 ma short-circuit proof Repeating accuracy < 00 mm Frequency KHz Temperature range 0 C 50 C EMC according to 200/08/EG System of protection IP 65 Resolution Fork width A [mm] : 25 0 Part diameter [mm] : 08 2 Pin configuration -pin M8 2 white (A2) ( ) (A) Phase shift Light beam Light beam 2 Light beam displacement Output (A) Output 2 (A2) PZ-0-0/-P: A+20 0 R Ø(2x) S2 Operation mode switch S Operation mode switch Centre of light beam -pin plug connection M8 with LED Ø Phase shift PZ-25-80/-P PZ-0-80/-P: Fork light barrier : PZ-0-0/-P PZ-25-80/-P PZ-0-80/-P A+20 A 5 Centre of light beam B R 5 Ø Ø S2 Operation mode switch S Operation mode switch -pin plug connection M8 with LED A [mm] : 25 0 B [mm] : Accessories ( more accessories see chapter K) Connection cable 5 m (with free cable end) : K-M8--w K-M8--g Operating modes S S2 Modi Dark function w/o direction recognition 2* Bright function w/o direction recognition Dark function with direction recognition *) Default value on delivery Bright function with direction recognition ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K2

50 Notes ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

51 Multi-beam light barriers with integrated amplifier Compact fork and frame infrared multi-beam light barriers K5 Fork light barrier of the PBI series with protective frame* Frame light barrier of the PRI and PRX series *) Protective frame as optional accessory

52 Multi-beam light barriers with integrated amplifier Infrared fork light barriers PBI 0 mm series with -pin connector M8 Ejection control Counting of ultra small parts Circuit Constant light trigger Operating voltage 2 2 DC Current consumption ma, depending on type Mode of operation dynamic / static ) Sensitivity static/dynamic adjustable by 270 pot Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 ) internal switch for dynamic/static operating mode The protective frame is optionally available 5 0 B 9 Light band 5 B 5 A26 A+2 A A - 0 Resolution Fork width A [mm] : Part diameter [mm] : dynamic static Static sensitivity Dynamic sensitivity Protective frame Ø -pin plug connection M8 with LED Pin configuration -pin M8 (A) ( ) PNP Bright/dark switch bright function dark function ) Time control for pulse length 2) min ( ms) max (00 ms) SD/D switch statics + dynamics only dynamics Fork light barrier : PBI-0-0/-P PBI-50-75/-P PBI-60-75/-P Accessories ( more accessories see chapter K) Protective frame : SRI SRI SRI Connection cable 5 m (with free cable end) : K-M8-g K-M8-w E E2 E Temp Must not be changed! ) Default setting 2) Default setting: 0 ms A [mm] : B [mm] : B [mm] : K5 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

53 Multi-beam light barriers with integrated amplifier Infrared frame light barriers PRI 5 mm series with -pin connector M2 Ejection control Counting of ultra small parts Circuit Constant light trigger Operating voltage 2 2 DC Current consumption ma, depending on type Mode of operation dynamic / static ) Sensitivity static/dynamic adjustable by 270 pot Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 The protective frame is optionally available 65 B+ ) internal switch for dynamic/static operating mode 5 B 7 A-0 A+5 A- A A+0 Resolution Light band B [mm] : Part diameter [mm] : dynamic static Mx07 (x) Protective frame -pin plug connection M2 with LED Static sensitivity Dynamic sensitivity Bright/dark switch Pin configuration bright function dark function ) 2 -pin M2 white n c ( ) (A) PNP Time control for pulse lenght 2) min ( ms) max (00 ms) SD/D switch statics + dynamics only dynamics Frame light barrier : PRI-70-76/-P PRI-00-96/-P PRI-50-50/-P Also available w/o tie-bar (7 mm) Accessories ( more accessories see chapter K) Protective frame : SR SR SR Connection cable 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2 : K-M2-g/M2 (2 m) E E2 E Temp Must not be changed! ) Default setting 2) Default setting: 0 ms A [mm] : B [mm] : ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K52

54 Multi-beam light barriers with integrated amplifier Infrared frame light barriers PRX 5 mm series with -pin connector M2 Ejection control Counting of ultra small parts ery high-resolution frame light barrier with two light bands offset by 90 (dual light band) Circuit Constant light trigger Operating voltage 2 2 DC Current consumption ma Mode of operation dynamic / static ) Sensitivity static/dynamic adjustable by 270 pot Output with LED PNP Function bright / dark function Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65 ) internal switch for dynamic/static operating mode Resolution Frame cross section [mm] : Part diameter [mm] : dynamic 09 static Active cross section with protective frame: 80 mm x 5 mm 7 M -2x Pin configuration -pin M2 white 2 n c ( ) (A) PNP 225 Static sensitivity Dynamic sensitivity LED (yellow) 50 M -x Ø 5 per DIN 97 Ø 8 X 5-2x -pin plug connection M2 with LED 75 Frame light barrier : PRX-96-50/-P SD/D switch statics + dynamics only dynamics Temp E E2 Accessories ( more accessories see chapter K) Protective frame : SRX Bright/dark switch bright function dark function ) Time control for pulse length 2) 00 ms E Connection cable 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2 : K-M2-g/M2 (2 m) Must not be changed! ) Default setting 2) Default setting: 0 ms K5 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 0

55 Multi-beam light barriers with separate amplifier Fork and frame infrared multi-beam light barriers K6 Fork light barrier of the PB series with protective frame* Frame light barrier PR series with protective frame* *) Protective frame as optional accessory Frame light barrier of the PR series with separate amplifier

56 Multi-beam light barriers with separate amplifier Infrared fork light barriers PB 8 mm series with -pin connector M2 or 5-pin connector M6 Ejection control Counting of ultra small parts The protective frame is optionally available Circuit Constant light trigger Operating voltage 2 2 DC Current consumption ma, depending on type Mode of operation dynamic / static ) Sensitivity static/dynamic adjustable by 270 pot Output with LED PNP, NPN on request Function bright / dark function Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP A + 26 A + 2 A Protective frame A - to A - Light band 5 B B 9 Ø (x) Cable Ø 7 mm (PUR) Cable length 00 mm 5 0 ) internal switch for dynamic/static operating mode Resolution Fork width A [mm] : Part diameter [mm] : dynamic 08 0 Part diameter [mm] : static 5 20 A [mm] : B [mm] : B [mm] : Fork light barrier with amplifier -pin plug : PB-0-5/-P PB-20-0/-P PB-0-0/-P PB-0-0/-P PB-50-75/-P PB-60-75/-P Fork light barrier with amplifier 5-pin plug : PB-0-5/5-P PB-20-0/5-P PB-0-0/5-P PB-0-0/5-P PB-50-75/5-P PB-60-75/5-P K6 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06

57 Constant light amplifier -P* Pin configuration -pin M2 Constant light amplifier 5-P* Pin configuration 5-pin M6 2 white ( ) (A) PNP 2 (A) ( ) PNP *) With magnetic holder 5 Ø5 5 Ø5 LED LED Dynamic sensitivity Dynamic sensitivity Static sensitivity Static sensitivity E E2 E Temp Must not be changed! ) Default setting: 0 ms 2) Default setting Time control for pulse length ) min ( ms) max (00 ms) Bright/dark switch bright function dark function 2) SD/D switch statics + dynamics only dynamics Accessories ( more accessories see chapter K ) Connection cable M2 (5 m) : K-M2-5-g K-M2-5-w Extension cable -pin M2 : K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Connection cable 5/6-pin M6 : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) Protective frame : SR SR SR SR SR SR ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06 K62

58 Multi-beam light barriers with separate amplifier Infrared frame light barriers PR 5 mm series with -pin connector M2 or 5-pin connector M6 The protective frame is optionally available Ejection control Counting of ultra small parts Circuit Constant light trigger Operating voltage 2 2 DC Current consumption ma, depending on type Mode of operation dynamic / static ) Sensitivity static/dynamic adjustable by 270 pot Output with LED PNP, NPN on request Function bright / dark function Load current 200 ma short-circuit proof Pulse length 0 ms, internally adjustable ( 00 ms) Frequency max KHz, depending on pulse length Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 6 B + 6 B 5 B - 6 A + 0 A 5 A - 0 A + 00 A + 70 M Protective frame ) internal switch for dynamic/static operating mode 05 A - 60 Resolution Light band B [mm] : Part diameter [mm] : dynamic 2 Part diameter [mm] : static M (x) Metal hose Ø 0 mm Hose length 00 mm A [mm] : B [mm] : Frame light barrier with amplifier -pin plug : PR-52-5/-P PR-00-66/-P PR-50-78/-P PR /-P PR /-P PR-00-50/-P PR-00-92/-P PR /-P Frame light barrier with amplifier 5-pin plug : PR-52-5/5-P PR-00-66/5-P PR-50-78/5-P PR /5-P PR /5-P PR-00-50/5-P PR-00-92/5-P PR /5-P K6 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06

59 Constant light amplifier -P* Pin configuration -pin M2 Constant light amplifier 5-P* Pin configuration 5-pin M6 2 white ( ) (A) PNP 2 (A) ( ) PNP *) With magnetic holder 5 Ø 5 5 Ø 5 LED LED Dynamic sensitivity Dynamic sensitivity Static sensitivity Static sensitivity E E2 E Temp Must not be changed! ) Default setting: 0 ms 2) Default settin Time control for pulse length ) min ( ms) max (00 ms) Bright/dark switch bright function dark function 2) SD/D switch statics + dynamics only dynamics Accessories ( more accessories see chapter K ) Connection cable M2 (5 m) : K-M2-5-g K-M2-5-w Extension cable -pin M2 : K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Connection cable 5/6-pin M6 : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) Protective frame : SR SR SR SR SR SR Magnetic holding device MS ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06 K6

60 Multi-beam light barriers with separate amplifier Infrared bar light barriers DHS series Multi-beam light barriers DHS 80 and DHS 60 as loop control The non-contacting, microprocessorcontrolled infrared multi-beam light barriers DHS 80 and DHS 60 are based on many years of experience in the field of optical sensor technology and automation engineering By the detection of thin and fast moving stamped strips these sensors are used primarily as loop control in coiling and uncoiling machines The requirement of winding or unwinding thin and perforated stamped strips from a coil in a smooth and jerk-free and thus also thrust- and tension-free manner is an essential element of the current winding technology A loop control has the purpose of regulating the coiling drive in such a way to ensure a continuous and vibration-free operation, depending on the growing or decreasing coil diameter Only that way it can be guaranteed that highly sensitive strip material can be wound or unwound without damages Furthermore, changing the strip shall require no additional adjustment on the sensor or the control: the system is designed to work independently from the material in use! Rewinding station with DHS 80 The DHS series models are infrared multibeam light barriers which self-alignment within an operating range between 50 mm and 00 mm, here the distance between transmitter and receiver components Depending on the model version, the DHS 80 has 8 IR light beams arranged horizontally as one-way light barriers over a range between 50 mm and 250 mm in such a way that only one light beam will be crossed by the strip material loop The DHS 60 has 6 IR light beams ia programing adapter each light beam can be assigned exactly one output value between 0 and 0 DC, which the amplifier module at the output will provide as a set value for the drive (frequency converter) until another light beam is crossed by the strip loop Strip flutter will not affect the function, for it doesn t matter if the concerning light beam is crossed only once or several times This ensures a continuous and vibrationfree operation of the winder drive and will notably extend the service life of the drive components Both the first and last light beam can be programmed as digital limit switches, eg if the strip is tightening or running out, which considerably enhances the functionality again by making extra limit switches redundant The two wind and unwind operating modes can be selected by switch, according to the current application Performance features of the DHS multi-beam light barriers : Analogue control output: 0 0 DC, set value for frequency converter 8 or 6 individually programmable one-way light barriers, default set value 0 0 DC Programmable for individual default set values or fixed values (factory setting) Switchable winding / unwinding operation, optionally with PNP alarm signal for band tension and band end limit values Resolution from 0 mm strip thickness Material-independent function; therefore no adjustment when changing the tool! Material-friendly winding procedure due to vibration-free, continuous drive operation; thus longer service life Easy retrofitting on automatic winding machines (frequency converter with set value input) Strip accumulator with DHS 80 Quad winder with DHS 60 K65 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06

61 Multi-beam light barriers with separate amplifier Infrared bar light barriers DHS series Transmitter and receiver bar 8- or 6-channel loop control with variable operating range between 50 and 00 mm Switchable winding and unwinding operating modes stored in memory Circuit Constant light trigger, PIC controller Operating voltage 2 DC ±0 % Current consumption < 200 ma Mode of operation dynamic Sensitivity > 0 mm, depending on distance A between transmitter and receiver bar Output with LED 0 0 DC, green LED lights up briefly when a light beam is crossed Switch output SA DHS 80: PNP, for channel DHS 60: PNP, for channel Function dark function Load current max 00 ma short-circuit proof Frequency > KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 65, for transmitter and receiver bar Transmitter and receiver bar with 8 or 6 light barriers DHS 80/50 : DHS 60 : M8 [mm] 50 M8 [mm] Resolution DHS 80 : Distance A [mm] : Material thickness [mm] : 02 0 Resolution DHS 60 : Distance A [mm] : Material thickness [mm] : 0 Ø 66 per Ø X 68 -x Ø 66 per Ø X 68 -x DHS 80/50 complete system 50 mm DHS 80/2xSA-PNP, as above with switch output DHS 80/250 complete system 250 mm DHS 80/AE, 8-channel amplifier DHS 80/50/transmitter DHS 80/50/receiver DHS 80/250/transmitter DHS 80/250/receiver M8 M M DHS 60/780 complete system 780 mm DHS 60/AE 6-channel amplifier DHS 60/780/transmitter DHS 60/780/receiver Drawing DHS 80/250 on request M 8 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06 K66

62 Multi-beam light barriers with separate amplifier Infrared bar light barriers DHS series Amplifier Pin configuration 5-pin M2 2 5 white grey ( ) (A) (SA) Pin : +2 DC Pin 2 : Ext range selection nc p memory range, yellow LED off 5 DC p memory range 2, yellow LED on Pin : 0 Pin : Output 0 0 DC Pin 5 : switch output SA-PNP, with model version / 2xSA-PNP Accessories ( more accessories see chapter K ) Connection cable 5 m : K-M2-5-g K-M2-5-w DHS x /feet (pair) Stand A-/00 for DHS compl Protective plate DHS x/ 50 transmitter compl Protective plate DHS x / 50 receiver compl Housing dimensions ( L x W x H ): 220 x 20 x 90 mm Freely programmable with programming adapter PA6-DHS! Note : With the optional programming adapter output voltages between 0 and 0 may be set for each channel! Programming adapter : PA6-DHS Transmitter and receiver bar are both pluggable Memory range /2 mode switch Plug connection for receiver Plug connection for transmitter Programming adapter 5-pin M2 Yellow LED off: memory range (eg winding) Yellow LED on: memory range 2 (eg unwinding) Green LED: lights up briefly when a light beam is crossed Switch output SA: Upon crossing the light beams of channels (DHS 60: channels 0 + 5), an additional output is activated, eg for band tension or band end (limit signals) K67 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06

63 Inductive switches and ring sensors Inductive proximity switches are available in many sizes with plug connection and cable output The universal sensor for nearly all applications K7 Our ring sensors are available in three sizes and convince by a high resolution and reliability in a rough and oil mist ambiance Ring sensor of the IRS series Inductive proximity switch of the IS series Inductive plug-in type proximity switch of the ISS series

64 Inductive switches and ring sensors Inductive proximity switches IS series with cable output Sensor type Sn ST 7 Drawing IS-M mm LED 22 9 M x 05 6 IS--25-,5 5 mm LED 27 5 Ø IS-M5-25-,5 5 mm LED 27 5 M5 x 05 2 IS-6,5-6-,5 5 mm LED 6 Ø65 Ø65 IS-6,5R-6-,5 5 mm IS-M8-0-,5 5 mm LED 0 M8 x IS-M8-6-,5 5 mm LED 6 M8 x IS-M8-2-,5 5 mm LED 00 M8 x IS-M8-5- mm LED 5 M8 x IS-M2-- mm LED M2 x IS-M mm LED 50 M2 x 50 LED IS-M mm M8 x Operating voltage 0 0 DC, polarity protected Current consumption max 0 ma ( Idle running ) Mode of operation static Output cable output : PNP (S), (Bl), + (Br), length : 25 m Function make contact Load current 200 ma short-circuit proof Repeating accuracy R 5 % of Sr, with Sr = real switching distance Reduction factor for Sn, with Sn = nominal switching distance 2A : appr 085 AL : appr 0 Cu : appr 0 Frequency max KHz, depending on type Temperature range 0 C 70 C EMC according to 200/08/EG System of protection IP 65 Accessories ( more accessories see chapter K) Cylinder plug RS Mounting block AS K7 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 06

65 Inductive switches and ring sensors Inductive plug-in type proximity switches ISS series with -pin connector M8 Sensor type Sn ST 7 Drawing ISS-6,5-58- mm M8 x Ø65 LED ISS-M8-5-,5 5 mm LED 5 5 M8 x ISS-M8-60- mm LED M8 x Km 6 LED 28 ISS ) 2 mm M8x Ø Km ISS ,5/R 2) 5 mm M8x Ø Km ISS ,5/L 2) 5 mm M8 x ) Alternative version with cable output on request 2) cable outlet with angled plug R = right-hand, L = left-hand Pin configuration -pin M8 (A) ( ) PNP Operating voltage 0 0 DC, polarity protected Current consumption max 0 ma ( Idle running ) Mode of operation static Output PNP Function make contact Load current 200 ma short-circuit proof Repeating accuracy R 5 % of Sr, with Sr = real switching distance Reduction factor for Sn, with Sn = nominal switching distance 2A : appr 085 AL : appr 0 Cu : appr 0 Frequency max KHz, depending on type Temperature range 0 C 70 C EMC according to 200/08/EG System of protection IP 65 / 67 Accessories ( more accessories see chapter K) Connection cable (5 m) : K-M8-g K-M8-w ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 026 K72

66 Inductive switches and ring sensors Inductive plug-in type proximity switches ISS series with -pin connector M2 Sensor type Sn ST 7 Drawing ISS-M2-5- mm LED 5 0 M2 x ISS-M mm LED 6 6 M2 x 65 ISS-M mm M2 x 2 M8 x LED 75 ISS-M mm M2 x 2 0 M0 x5 LED Pin configuration -pin M2 2 white n c ( ) (A) PNP Operating voltage 0 0 DC, polarity protected Current consumption max 0 ma ( Idle running ) Mode of operation static Output PNP Function make contact Load current 200 ma short-circuit proof Repeating accuracy R 5 % of Sr, with Sr = real switching distance Reduction factor for Sn, with Sn = nominal switching distance 2A : appr 085 AL : appr 0 Cu : appr 0 Frequency max KHz, depending on type Temperature range 0 C 70 C EMC according to 200/08/EG System of protection IP 65 / 67 Accessories ( more accessories see chapter K) Connection cable (5 m) : K-M2-5-g K-M2-5-w K7 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 026

67 Inductive switches and ring sensors Inductive ring sensors IRS series with -pin connector M2 Ejection control in oil mist ambiance Circuit Trigger electronics Operating voltage 2 2 DC Current consumption appr 50 ma Mode of operation dynamic Sensitivity adjustable by 270 pot Output with LED PNP Load current 00 ma short-circuit proof Frequency max 200 Hz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 60 IRS-0: D E C A Ø 0 B Resolution Diameter A* [mm] : Part diameter [mm] : 5 6 IRS-8 IRS-55: C D E *) A = Test diameter without protective tube B A Pin configuration Ø 0 -pin M2 2 white n c ( ) (A) PNP LED Sensitivity control Bolt for mounting Plug connection -pin M2 Ring sensor : IRS-0/-P IRS-8/-P IRS-55/-P Dimensions Ring sensor [mm] IRS 0 IRS 8 IRS 55 A B C D E Accessories ( more accessories see chapter K) Protective tube : ST ST ST Connection cable : K-M2-5-g (5 m) K-M2-5-w (5 m) Extension cable -pin M2 : K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) Protective tube Protective tube Dimension Protective tube [mm] ST 0 ST 8 ST 55 L L ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 026 K7

68 Notes ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

69 Contact sensors Contact sensors are robust mechanical sensors which supply a precise signal upon contact with metallically conductive objects and machine parts which can then be converted into an industrially useable PNP signal by the back-end trigger electronics K8 Sensor of the IG/S2 series Trigger electronics S2-B--P2

70 Contact sensors IG-S2 series with 2-pin miniature connector S2 Sensor type Ram identifier Drawing IG--2/S2 /standard (ST 7) Ø2 Ø+002 Cable Ø mm m long IG-5-0/S2 /standard (ST 7) Ø2 Ø5+002 Cable Ø mm m long 0 2 IG-5-0/D/HSS/S2 /D/HSS Cable Ø mm m long Ø5+002 R05 90 IG-6-0/S2 /standard (ST 7) Ø Ø6+002 Cable Ø mm m long 0 2 IG-6-0/D/HSS/S2 /D/HSS Cable Ø mm m long Ø6+002 R05 IG-6-0/I/HSS/S2 /I/HSS Ø Ø6+002 Cable Ø mm m long R5 0 IG-M8-0/S2 /standard (ST 7) Ø6 5 2 Ø M8x Cable Ø mm m long 0 5 IG-M8-0/D/HSS/S2 /D/HSS Ø Cable Ø mm m long M8x R05 0 IG-M8-0/I/HSS/S2 /I/HSS Ø6 5 2 Ø M8x Cable Ø mm m long R5 Spring-loaded ram IG--2 IG-5-0 IG-6-0 IG-M8-0 Spring force 05 N 25 N 2 N 2 N Range of spring 05 mm 2 mm 2 mm 2 mm K8 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 0

71 Contact sensors Amplifier S2-B--P2 with -pin connector M2 Rivet control Circuit Trigger electronics Operating voltage 2 2 DC Current consumption < 5 ma Mode of operation static, upon contact with reference potential Output with LED PNP Min time of contact 0 ms Contact resistance < KΩ at 2 DC Load current 200 ma short-circuit proof Pulse length 0 ms or internally adjustable Frequency max KHz, depending on pulse length Temperature range 0 C 60 C (Amplifier), 0 C 50 C (Sensor) EMC according to 200/08/EG System of protection IP 60 Km Pin configuration LED 7 Connector S2 -pin M2 2 white n c ( ) (A) PNP Connection with reference potential *) *) *) *) Pulse duration: MIN static MAX 00 ms *) Default settings: 0 ms Trigger electronics : S2-B--P Accessories ( more accessories see chapter K) Connection cable 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2 : K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K82

72 Contact sensors Amplifier S2-B-5-P2 with 5-pin connector M6 Rivet control Circuit Trigger electronics Operating voltage 2 2 DC Current consumption < 5 ma Mode of operation static, upon contact with reference potential Output with LED PNP Min time of contact 0 ms Contact resistance < KΩ at 2 DC Load current 200 ma short-circuit proof Pulse length 0 ms or internally adjustable Frequency max KHz, depending on pulse length Temperature range 0 C 60 C (Amplifier), 0 C 50 C (Sensor) EMC according to 200/08/EG System of protection IP 60 Km Pin configuration LED Connector S2 5-pin M6 2 (A) ( ) PNP 5 n c n c Connection with reference potential *) Pulse duration: *) *) MIN static *) MAX 00 ms *) Default setting: 0 ms Amplifier 5-pin M6 : S2-B-5-P Accessories ( more accessories see chapter K) Connection cable : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) K8 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025

73 Fibre optics, reflex scanners, amplifiers Fibre optics are available in many sizes with appropriate scanning ranges and cable lengths Due to their compact designs and dimensions they are particularly suitable where space is scarce or for applications with high ambient temperatures Laser reflex scanners of the LRT series with background suppression and large scanning range ensure safe and stable scans Easy setup with visible laser light K9 Fibre optic of the RG / RW series Chopped light amplifier W-R--P2 with adapter for fibre optics support Laser reflex scanner of the LRT series with red light laser for easy setup procedures

74 Fibre optics, reflex scanners Fibre optics RG / RW series Sensor type Scanning range ) Drawing RG / mm Cable length 500 mm Ø6 25 Ø5 RG 2/ mm Cable length 500 mm Ø8 25 Ø5 0 Cable length 500 mm Ø8 25 Ø5 RG / mm Cable length 500 mm Ø6 20 RW / mm Ø5 2 Cable length 500 mm Ø8 20 RW 2/ mm Ø5 Cable length 500 mm 20 Ø5 5 Ø8 RW / mm ) Related to Kodak paper white mat, 200 g/sqm Other fibre lengths (250, 750, 000 mm) on request Reduction factor for scan range metal glossy:, 2 / rusty: Temperature range 0 C bis +250 C Accessories ( more accessories see chapter K) Chopped light amplifier : W-R-5-P2 5-pin W-R--P2 -pin K9 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 022

75 Fibre optics, reflex scanners Chopped light amplifier W-R--P2 with -pin connector M2 Amplifier for all fibre optics of the RG/RW series Circuit Chopped light trigger Operating voltage 2 2 DC Current consumption 70 ma Mode of operation static / dynamic Pulse extension max 00 ms Sensitivity with 270 pot Output with LED PNP ) Function bright / dark function Load current 200 ma short-circuit proof Corrective factor for scan range metal glossy:, 2 / rusty: Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 6 Km 7 60 ) NPN amplifier on request 0 0 Sensitivity control LED (yellow) Cap nut for fibre optic cable 65 2 Ø5 Ø5 Pin configuration -pin M2 2 white n c Imp ( ) (A) PNP S/D B/D Bright/dark switch bright/dark function Pulse length minimum/maximum S/D switch static/dynamic Amplifier -pin M2 : W-R--P Accessories ( more accessories see chapter K) Connection cable 5 m : K-M2-5-g K-M2-5-w Extension cable -pin M2 : K-M2-g/M2 (2 m) K-M2-g/M2 (5 m) ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 02 K92

76 Fibre optics, reflex scanners Chopped light amplifier W-R-5-P2 with 5-pin connector M6 Amplifier for all fibre optics of the RG/RW series Circuit Chopped light trigger Operating voltage 2 2 DC Current consumption 70 ma Mode of operation static / dynamic Pulse extension max 00 ms Sensitivity with 270 pot Output with LED PNP ) Function bright / dark function Load current 200 ma short-circuit proof Corrective factor for scan range metal glossy:, 2 / rusty: Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 6 25 Km 7 60 ) NPN amplifier on request 0 0 Sensitivity control LED (yellow) Cap nut for fibre optic cable 65 2 Ø5 Ø5 Pin configuration 5-pin M6 Bright/dark switch bright/dark function 2 5 (A) ( ) PNP Imp S/D B/D Pulse length minimum/maximum S/D switch static/dynamic Amplifier 5-pin M6 : W-R-5-P Accessories ( more accessories see chapter K) Connection cable 5/6-pin M6 : K-D/F-St-A (2 m) K-D/F-St-A (5 m) Extension cable 5/6-pin M6 : K-D/D (2 m) K-D/D (5 m) K9 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 02

77 Fibre optics, reflex scanners Laser reflex scanners LRT series with -pin connector M8 Laser reflex scanners with background suppression Circuit Laser chopped light trigger Wavelength 650 nm, red light Light spot diameter 05 mm in focus (5 mm) Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Operating voltage 0 0 DC Current consumption < 0 ma Mode of operation static Sensitivity Teach-in Output yellow LED PNP ) Function bright / dark function Load current 00 ma short-circuit proof Stability indicator LED green Frequency KHz Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP ) NPN amplifier on request Scanning range mm Related to Kodak grey card 90 % reflection Correction factor for : metal glossy 2 6 aluminium, anodised M8x Receiver Transmitter Pin configuration -pin M8 2 white (T) ( ) (A) T = Teach-in PNP Laser reflex scanners : LRT 6K/ Accessories ( more accessories see chapter K) Connection cable m : K-M8--w ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 022 K9

78 Fibre optics, reflex scanners Laser reflex scanners LRT series with -pin connector M2 Laser reflex scanners with background suppression Circuit Laser chopped light trigger Wavelength 660 nm, red light Light spot diameter see scanning range table Laser output power < mw, laser class 2 Caution! Never look directly into laser beam! Operating voltage 0 0 DC Current consumption < 50 ma Mode of operation static Sensitivity Potentiometer Output yellow LED PNP ) Function bright / dark function Load current 200 ma short-circuit proof Stability indicator LED red Frequency 25 KHz Temperature range 0 C 5 C EMC according to 200/08/EG System of protection IP 67 ) NPN amplifier on request Scanning range [mm] Light spot [mm] LRT 26K/ LRT 26K/00 5x8 x5 8x2 x Ø LED Receiver Transmitter M2x Correction factor for metal glossy 2 6 aluminium, anodised Numeric display 0 S n 270 revolving Pin configuration -pin M2 2 white ( ) (A) PNP PNP bright function dark function Laser reflex scanners: LRT 26K/ LRT 26K/ Accessories ( more accessories see chapter K) Connection cable 5 m : K-M2-5-g K-M2-5-w K95 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 022

79 Sensors with 0 0 analogue output for metrological applications Sensors with an analogue output are increasingly used for high-quality and at the same time manageable metrological applications, wherever space is limited or robust sensors in a difficult ambiance are required, eg for applications inside or close by the stamping tool K0 For the precise feed control fork light barriers of the PSA series with cleaning nozzles are qualified well For measuring the BDC and also for an analogue double sheet control inside the tool inductive analogue sensors are primarily used Both sensor types can be combined with the CA 00 analogue controller, an inexpensive subsystem for the analogue signal pre-processing in combination with already existing process monitoring systems Analogue controller CA 00 Fork light barrier PSA /R/A- Inductive analogue sensor ISS A

80 Sensors with 0 0 analogue output for metrological applications Infrared fork light barriers with separate amplifier PSA 8 mm series with -pin connector M2 Fork light barriers with cleaning nozzles and analogue amplifier: eg for metrological applications inside the stamping tool Circuit Amplifier with analogue output Operating voltage 2 DC ± 0 % Current consumption < 80 ma Mode of operation static Output Ua 0 0, Idle speed Ua = 5 Current output (optional) 0 20 ma Load resistance R L > KΩ Measuring range see table Repeatability % (from Ua max) Linearity error % (from Ua max) Temperature range 20 C 50 C EMC according to 200/08/EG System of protection IP 65 5 Centre of light beam B Ø 8-02 R2 A+9 A ) 0 Pin configuration -pin M2 9 Compressed air supply 2 white n c ( ) (Ua) R L ) Centrical bore Ø for A 0 The bore Ø with spacing 0 will be omitted here A [mm] : B [mm] : Cable Ø 7 mm (PUR) Cable length 00 mm Output characteristic U A [] % darkening 22 0 min max [µm] Measuring range Measuring range [µm] Fork width A [mm] Aperture [mm] Amplifier A- with analogue output Fork light barrier with cleaning nozzles : PSA /R/A PSA-0-5-0/R/A PSA-0-5-/R/A PSA /R/A PSA-0-0-0/R/A PSA-0-0-/R/A PSA /R/A PSA /R/A PSA-20-0-/R/A PSA /R/A PSA-0-0-0/R/A PSA-0-0-/R/A Accessories ( more accessories see chapter K) Connection cable 5 m (with free cable end) : K-M2-5-g K-M2-5-w LED 7 Km K0 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 02

81 Sensors with 0 0 analogue output for metrological applications Infrared fork light barriers with separate amplifier PSA 8 mm series with 5-pin connector M6 Fork light barriers with cleaning nozzles and analogue amplifier: eg for metrological applications inside the stamping tool Circuit Amplifier with analogue output Operating voltage 2 DC ± 0 % Current consumption < 80 ma Mode of operation static Output Ua 0 0, Idle speed Ua = 5 Current output (optional) 0 20 ma Load resistance R L > KΩ Measuring range see table Repeatability % (from Ua max) Linearity error % (from Ua max) Temperature range 20 C 50 C EMC according to 200/08/EG System of protection IP 65 5 Centre of light beam B Ø 8-02 R2 A+9 A ) 0 Pin configuration 5-pin M6 9 Compressed air supply 2 n c n c ( ) (Ua) R L ) Centrical bore Ø for A 0 The bore Ø with spacing 0 will be omitted here A [mm] : B [mm] : Cable Ø 7 mm (PUR) Cable length 00 mm Output characteristic U A [] % darkening 22 0 min max [µm] Measuring range Measuring range [µm] Fork width A [mm] Aperture [mm] Amplifier A-5 with analogue output Fork light barrier with cleaning nozzles : PSA /R/A PSA-0-5-0/R/A PSA-0-5-/R/A PSA /R/A PSA-0-0-0/R/A PSA-0-0-/R/A PSA /R/A PSA /R/A PSA-20-0-/R/A PSA /R/A PSA-0-0-0/R/A PSA-0-0-/R/A Accessories ( more accessories see chapter K) Connection cable (with free cable end) : K-D/F-St-A (2 m) K-D/F-St-A (5 m) LED 7 Km ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 02 K02

82 Sensors with 0 0 analogue output for metrological applications Inductive analogue sensors IS-A series with free cable end Sensor type Linearity range S I flush Drawing IS-6,5-0-,5-A 05 2 mm Rated operating distance S e = 25 mm (ST7) Ø65 with temperature output IS-M8-5--A 05 5 mm Rated operating distance S e = mm (ST7) M8 x Operating voltage 2 DC ± 0 % Output voltage Ua 0 0 DC Load resistance R L > 5 kω Limit frequency KHz Max temperature drift at S I ± 5 % (from Ua max) Linearity error ± % (from Ua max) Repeatability for IS-6,5-0-,5-A % (from Ua max) Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 67 U A [] S l min S e S l max S S l Cable output (IS-6,5-0-,5-A) Free cable end (Ua) ( ) R L white (U Temp ) Cable output (IS-M8-5--A) Free cable end (Ua) ( ) R L Accessories ( more accessories see chapter K) Analogue controller CA ( Connection to CA 00 with -pole M8 connector ) K0 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 022

83 Sensors with 0 0 analogue output for metrological applications Inductive analogue sensors IS-A series with cable output Double sheet control Measuring inside the stamping tool Circuit Analogue amplifier Operating voltage 5 0 DC, reverse polarity protected Output voltage Ua 0 0 DC Load resistance R L kω min Limit frequency 500 Hz Linearity range S I 0 2 mm / quasi flush Max temperature drift at S I ± 5 % (from Ua max) Linearity error ± % (from Ua max) Repeatability % (from Ua max) Rated operating distance Se,00 mm, ST7 Temperature range 0 C 60 C Short circuit proof yes EMC according to 200/08/EG System of protection IP 67 Note: Effective distance Se =,00 mm by attenuation at BDC (reference : ST7) 7 6,5 Cable Ø 2 mm (PC) Cable length 2 m,7 Ø, U A [] 0 5 Linearity error S l min S e S l max S active area S l Cable output Free cable end (Ua) ( ) R L Pin configuration -pole M8 connector -pin M8 (Ua) ( ) R L Ø 2 M8 x 5 with cable output : IS-8-6--A with cable output and -pole M8 connector : IS-8-6--A/RS-M Accessories ( more accessories see chapter K) Analogue controller CA ( Connection to CA 00 with -pole M8 connector) example see CA 00 under K06 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 025 K0

84 Sensors with 0 0 analogue output for metrological applications Inductive analogue sensors ISS-A series with -in connector M8 Double sheet control Measuring inside the stamping tool Circuit Analogue amplifier Operating voltage 2 DC ± 0 % Output voltage Ua 0 0 DC Load resistance R L 5 kω min Limit frequency KHz Linearity range S I 05 2 mm / flush mountable Max temperature drift at S I ± 5 % (from Ua max) Linearity error ± % (from Ua max) Repeatability % (from Ua max) Rated operating distance Se 25 mm, mit ST7 Max operating range drift T at Se ± 025 mm Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 67 Instruction : Rated operating distance Se = 25 mm with coverring in BDC (Reference : ST7) ISS A: M8x Pin configuration -pin M8 (Ua) ( ) R L U A [] 0 5 Operating range drift T at S e Linearity error Km Active area 0 S l min S e S l max S S l Cable output IS A: 0 (Ua) ( ) R L 22 Cable Ø mm (PUR) Cable length m Free cable end with -pin connector M8 : ISS A Km Active area with cable output : IS A Accessories ( more accessories see chapter K) Analogue controller CA HD-IS-O Connection cable on CA 00 : K-M8-g/M8-g ( m) K-M8-g/M8-g (2 m) K-M8-w/M8-g ( m) K-M8-w/M8-g (2 m) HD-IS-U Connection cable 5 m : K-M8-g K-M8-w Mounting bracket for tool : HD-IS-O (top) HD-IS-U (bottom) example see CA 00 under K06 K05 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 02

85 Sensors with 0 0 analogue output for metrological applications Analogue controller CA 00 Analogue controller CA 00, Subsystem for controlling eg punch waste, double sheet and spring rupture Operating voltage 2 DC ± 0 % Current consumption max 50 ma, without sensors Input (IN - ) 0 0 DC Measuring range 5 mm, linear Output (A) PNP, max 500 ma, short-circuit proof Temperature range 0 C 60 C EMC according to 200/08/EG System of protection IP 67 Pin configuration -pin M2 2 white n c ( ) (A) PNP -pin M8 ( Sensor input IN IN ) 0 0 DC ( ) analogue sensor inputs (0 0 DC), inputs control output, ie only input is needed by tool control Analogue signal pre-processing by µ-controller, PNP output for back-end tool control! Existing process controls can be upgraded with it Easy distance setting by optical signal indicator and AUTOSET Navigation with keys and display Cycle-to-cycle control (actual/set value autotracking with every cycle) The tolerance can be set / edited individually for each sensor No start of the press in case of faulty sensor adjustment High monitoring accuracy Navigation in German, English, French and Italian Separate documentation on request Analogue controller CA Accessories ( more accessories see chapter K) Connection cable CA 00 : K-M8-g/M8-g ( m) K-M8-g/M8-g (2 m) K-M8-w/M8-g ( m) K-M8-w/M8-g (2 m) Connection cable M2 (5 m) : K-M2-5-g K-M2-5-w ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 022 K06

86 Notes ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

87 Accessories What you need besides cables! K Workshop adapter: 8-fold sensor / actuator adapter with integrated centre plug-in system WS-8 Sensor tester SPG 0

88 Accessories Connection and extension cables for sensors K series Cable type Sensor side Drawing Device side Length Ø0 2 K-M8-g -pin M8 free cable end 2 m straight plug 5 m K-M8-w -pin M8 free cable end 2 m angled plug Ø0 5 m Ø5 5 K-M8-g-S -pin M8 free cable end 2 m (shielded) straight plug 5 m Ø5 26 K-M8-w-S -pin M8 free cable end 2 m (shielded) angled plug 5 m Ø0 2 6 Ø0 K-M8-g/M8-g -pin M8 -pin M8 m straight plug 26 6 Ø0 2 m K-M8-w/M8-g -pin M8 -pin M8 m angled plug Ø0 2 m Ø0 2 6 Ø5 K-M8-g/M2 -pin M8 -pin M2 2 m m Ø Ø7 K-M8-g/RS -pin M8 5-pin M6 2 m m Ø0 2 6 Ø5 K-M8-g-2/M2 2x -pin M8 -pin M2 2 m split cables 5 Ø7 K-M8-g-2/RS 2x -pin M8 5-pin M6 2 m Ø5 K-M2-5-g 5-pin M2 free cable end 2 m straight plug 5 m K-M2-5-w 5-pin M2 free cable end 2 m angled plug Ø 5 m Ø5 6 Ø5 K-M2-g/M2 -pin M2 -pin M2 2 m m Ø5 66 Ø7 K-M2-g/RS -pin M2 5-pin M6 2 m m Ø7 62 K-D/F-St-A 5/6-pin M6 free cable end 2 m (shielded) 5 m Ø Ø7 K-D/D 5/6-pin M6 5/6-pin M6 2 m (shielded) 5 m Ø Ø5 K-D/M2 5/6-pin M6 -pin M2 2 m Extension cables for single-beam light barriers (plug-in type) -S2 Ø5 5 0 Ø5 K-S2/ -pin M9 -pin M9 m Ø5 5 0 Ø5 K-S2/7 7-pin M9 7-pin M9 m K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 026

89 Accessories Workshop adapters WRA-8 Operating voltage with green LED display 2 2 DC Operating current (total current) max A Operating current per sensor / actuator channel max 2 A LED status indicator yellow for signal and 2 System of protection IP65 Temperature range 0 C 60 C Pin configuration (8 x 5-pin M2) Sensor / actuator 2 ( ) Sensor / actuator 5 PE Cable connection / internal terminal clamps J 0 S Km ST 0 ST2 J Jumper GND/PE (delivery condition: jumper inserted) S Mode switch for analogue applications Digital applications (with LED) : default Analogue applications (no LED) ST Descript Colour + Ub BN 2 + Ub GY-PK S/A 8/ T S/A 7/ BK 5 S/A 6/ RT 6 S/A 5/ PK 7 S/A / GY 8 S/A / YE 9 S/A 2/ GN 0 S/A / WH Workshop adapters WRA ST2 Descript Colour S/A /2 2 S/A 2/2 S/A /2 S/A /2 5 S/A 5/2 6 S/A 6/2 7 S/A 7/2 8 S/A 8/2 9 GND RT-BU/BU 0 PE The workshop adapter of the WRA-8 series is an 8-fold sensor / actuator panel with an integrated central plug-in system Up to 8 individual sensors or actuators can be plugged in separately or combined centrally by means of an adapter and contacted via a common connection cable For joining them there is an adapter the WS-8 central tool plug-in system available under K, which may be coupled directly to the WRA-8 That way the wiring on a press can be reduced significantly and the connection to the tool is much more easy Both digital sensors (with LED display) and analogue sensors (without LED display) can be connected Accessories Connection cable on request ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 05 K2

90 Accessories Workshop adapters WS-8 Cable connection / internal terminal clamps Terminal strip input 8 Terminal strip 2 DC Terminal strip 0 5-pin Sub-Min-D Ground machine body 28 Km pin D-subminiature connection Housing Cover 75 8 centrings for cable holes (lock screws under the cover) Adapter with x 8-fold terminal for a permanent installation of the sensors used in the stamping tool; a maximum of 8 sensors (light barriers, inductive switches or contact sensors) can be connected Connection to the tool control system is made using a 5-pole D-subminiature multipin connection plus a link cable to the workshop adapter of the system Especially when using several sensors per tool, the WS-8 adapter can help to realise an elegant and clean solution that will bring huge time advantages with every tool change Adapter WS Accessories Connection cable K-WS-8 ( m) K ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde Fax +9 (0)70 82 / wwwvesterde info@vesterde wwwvesterde 022

91 Accessories Sensor tester SPG 0 Testing or adjusting PNP/NPN sensors Operating voltage 20 AC Sensor voltage 2 DC Max power consumption appr 00 ma Temperature range 0 C 60 C Control panel:! Status LED " Plug socket for sensors with a 5- or 6-pin connector Activation check (important only for ester control unit) $ Connecting terminal for sensors with free cable end % olume control for piezo sound transducer & Piezo sound transducer Pin configuration 6-pin M6 (pin 6 not assigned) 2 white (E) ( ) 5 SPG ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde 02 K

92 Notes ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

93 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde Notes

94 Notes ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde

95 ester Elektronik GmbH Phone +9 (0)70 82 / info@vesterde wwwvesterde Notes

96 ester Elektronik GmbH Otto-Hahn-Strasse 75 Straubenhardt Germany Phone +9 (0) / Fax +9 (0) / info@vesterde wwwvesterde EN

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