IMAGING SYSTEM For Industrial Applications

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1 MICROSCOPE DIGITAL CAMERAS AND SOFTWARE IMAGING SYSTEM For Industrial Applications Solutions for industry: a fully integrated approach to maximizing the benefits of advanced microscopy

DIGITAL A Family of Digital Cameras To meet Every Need The six digital cameras introduced here make up a family of products that are carefully selected to meet the different imaging needs of modern

2 DIGITAL A Family of Digital Cameras To meet Every Need The six digital cameras introduced here make up a family of products that are carefully selected to meet the different imaging needs of modern industry. As well as offering choices of resolution level (number of pixels), frame rate and color reproduction quality, the family includes a standalone model (DP20) that can be operated without a PC, and are therefore ideal for users with limited desktop space. Whether you want simple image acquisition, faster production line inspections or in-depth materials analysis, you'll find the features and functions to match your specific requirements. Each model offers clear, easy-to-see images, durable construction and easy, user-friendly operation. 1

3 System Industrial Microscope BX megapixel advanced digital camera DP71 Cooled Color Cameras DP71 (12.5 megapixels) Standalone model DP20 (2 megapixels) CC-12 (1.4 megapixels) CAMERA Normal Color Cameras NEW DP25 (5 megapixels) ColorView I (3.2 megapixels) ALTRA20 (2 megapixels) 2

4 Cooled Color Cameras DP71 With super-high, 12.5 megapixel resolution, the DP71 offers top-of-the-line image clarity, detail and color depth. Advanced on-board cooling ensures the high sensitivity needed to capture clear images of any kind of sample, even dark ones. Key features: 12.5 megapixels Peltier cooling for high-sensitivity performance with low noise Superb color reproduction and high resolution provide top-of-the-line image quality 15 fps frame rate for fast, easy focusing and framing Recommended observation methods: BF DF DIC FL Normal Color Cameras DP25 This outstanding, high-resolution 5 megapixel color CCD camera includes accurate color reproduction and advanced color control among a wealth of features. It's also versatile enough for work with all types of samples. DP2-BSW is required for image acquisition. Key features: 5 megapixels Images in true color and accurate detail Trimming the live image in a high resolution at high frame rates Recommended observation methods: BF DF DIC NEW ColorView I Our standard color 3.2 megapixel CCD camera gets great results with most standard light microscopy methods. It features a full range of functions to deliver high-resolution images with rich contrast and accurate detail. Includes image acquisition software analysis getit. Key features: 3.2 megapixels Faithful color reproduction ensures accurate sample images Fast (30fps) frame rate for precise, easy focusing Recommended observation methods: BF DF DIC 3

4 megapixels Peltier cooling for high sensitivity Fast (39 fps) frame rate for quick, precise focusing Excellent color sensitivity Recommended observation methods: BF DF DIC FL ALTRA20 This

5 CC-12 The CC-12 is a versatile, all-round color CCD camera that's suitable for many different tasks. As well as quick, precise focusing, it features on-board cooling to optimize the signal-to-noise ratio even at low light levels. Includes image acquisition software analysis getit. Key features: 1.4 megapixels Peltier cooling for high sensitivity Fast (39 fps) frame rate for quick, precise focusing Excellent color sensitivity Recommended observation methods: BF DF DIC FL ALTRA20 This high-quality color CMOS camera offers outstanding cost-efficient performance. It delivers professional-level results that meet all of today's needs in light microscopy and digital documentation. Includes image acquisition software analysis getit. Key features: 2 megapixels Fast USB 2.0 interface for efficient image/data transfer Up to 80 fps frame rate Recommended observation method: BF Standalone model DP20 The DP20 provides fast (15fps) motion imaging for precise color reproduction quality and highly efficient image acquisition in production line inspections. Even very fine structures are accurately captured and displayed with outstanding clarity. Key features: 2 megapixels Standalone type (no PC required) saves space Fast (15fps) frame rate for quick, easy focusing and framing External monitor (up to 21" UXGA) can be attached Equipped with measurement functions (distance between 2 lines, area of circle and between 2 circle centers distance) as standard Recommended observation methods: BF DF DIC BF Brightfield observation DF Darkfield observation DIC DIC observation FL Fluorescence observation 4

SOFTWARE Getting results quickly and easily: analysis FIVE makes the most of your digital camera As one of the world's leading microscope manufacturers, Olympus now introduces the ideal software for

6 SOFTWARE Getting results quickly and easily: analysis FIVE makes the most of your digital camera As one of the world's leading microscope manufacturers, Olympus now introduces the ideal software for analyzing digital camera images: analysis FIVE. Highly sophisticated yet remarkably easy to use, analysis FIVE lets you carry out a wide variety of image handling tasks via your PC or an independent controller from processing and analysis to storage and documentation. The ability of analysis FIVE to make the most of your hardware's capabilities is also your assurance of support for the expanding work requirements of the future. 5

7 The amazing modular analysis FIVE in five flexible versions matched to specific user needs Camera and Microscope Control Measurement Stitching Images Database The integrated image database archiving along with all analysis, process and documentation data. Report The report generator makes creating standards-compliant image charts convenient, quick and easy. Overview acquisitions at highest resolution. Extended Focal Image Obtaining images at various height points. To produce an extended focal image. 6 3D Image Enables to display samples three-dimensionally.

Particle Analysis Fast Fourier Transformation (FFT) Imaging C The imaging C programming language offers experienced users a

Function Version ruler imager docu auto pro Camera and Microscope Control Measurement Database N/A Report N/A Stitching

N/A N/A * All versions enable software controls of specified cameras and Olympus motorized microscopes in operation.

8 Particle Analysis Fast Fourier Transformation (FFT) Imaging C The imaging C programming language offers experienced users a comprehensive developing environment. Function Version ruler imager docu auto pro Camera and Microscope Control Measurement Database N/A Report N/A Stitching Images N/A Extended Focal Image N/A 3D image N/A Particle Analysis N/A Fast Fourier Transformation (FFT) N/A N/A Imaging C N/A N/A * All versions enable software controls of specified cameras and Olympus motorized microscopes in operation. The common measuring functions include counting particles, measuring dimensions and calculating distances. N/A: Impossible to add any menu* to the grade higher level. : Possible to add any menu* to the grade higher than the "ruler". 7

9 Image acquisition, processing, analysis, storage...the many features of analysis FIVE ensure seamless software operations Camera and Microscope Control This allows digital camera and microscope* operations to be controlled from the software. A complete series of processes, from initial observation to final report creation, can be completed on your PC. *Controllable cameras are limited to models introduced in this catalog and microscopes are limited to our microscopes. Controllable functions vary according to the models. Measurement Counting particles...measuring dimensions...calculating the distance between two lines...analysis FIVE handles tasks like these with ease. Results can also be saved/output together with the images. Database The software systematically stores all your images, analysis results, datasheets, graphs, and other acquired data. This makes it easy to grasp the complete picture, and to search for whatever data you need. Report Images can be laid out and edited without any restriction. Some example documentation templates are provided, or you can create original formats, producing professionally-finished reports and documents in whatever styles you choose. Stitching Images Multiple adjacent images can be stitched together into one, in a natural way that doesn't show abrupt joints. This function is especially useful for observing large areas which cannot be captured in a single image. Extended Focal Image Multiple versions of the same image, each focused at a different position, can be combined to produce a single, wholly-focused image. This function allows clear imaging of samples with different height levels on the surface, which cannot be observed all together at the same time conventionally. 3D Image By adding height/texture information to multi-focused images obtained with the "Extended Focal Image" (see above), you can create realistic 3D views. Particle Analysis Automatic separation of particles within a given image is possible using the integrated separator function. Users can set a specific "detection area" or ROI (region of interest). Many other parameters can be used to measure all particles automatically, or carry out statistical data processing. Fast Fourier Transformation (FFT) Used to analyze frequency, FFT enables pattern recognition and the creation of special short/long pass filters to eliminate or preserve specific frequency ranges. A shortpass filter eliminates noise at high spatial frequencies, while a longpass filter passes high spacial frequency elements to obtain sharper or more clearly outlined images. Imaging C This original programming language lets users write their own programs, custom-tailoring their work environment by automating frequently-used analysis patterns or adding other original functions to expand the software's capabilities. 8

analysis extensions The software extensions (add-ins) perfectly match the

science efficiently and in accordance with international standards.

particle parameters Discrimination and filtering using any of the parameters

[calibration factors in X and Y direction].

the maximum moment of the cloud of scaled points describing the particle and

The maximum distance of parallel tangents at opposing particle borders.

Standards: DIN 50601, JIS G 0552, ASTM E 112 No boundary reconstruction

10 analysis extensions The software extensions (add-ins) perfectly match the analysis FIVE series, thereby allowing to perform routine tasks in materials science efficiently and in accordance with international standards. Particle Detection Threshold-based particle detection More than 80 different particle parameters Discrimination and filtering using any of the parameters The area of a particle is [number of pixels of the particle] times [calibration factors in X and Y direction]. The orientation of a particle is the angle between the line corresponding to the maximum moment of the cloud of scaled points describing the particle and the X-axis. The maximum distance of parallel tangents at opposing particle borders. Grain Sizing Intercept Method Automatic or interactive Compatible with Standards: DIN 50601, JIS G 0552, ASTM E 112 No boundary reconstruction necessary Grain-size analysis (intercept) Grain Sizing Planimetric Method 2-step process: 1. Grain boundary reconstruction 2. Area measurement Compatible with Standards: DIN 50601, JIS G 0552, ASTM E 112 Planimetric grain-size analysis 9

Layer thickness & coating measurement (calopreps) Calopreps is a standard method for determining the thickness of single and

Layer thickness : Layer thickness measured in cross sections Multi-layer measurements possible From fully interactive to automatic

$fraction of graphite in % Nodular, dendritic and flake graphite particles Standards EN ISO 945, ASTM E247, JIS G 5502, GB 9441-88$ Graphite-corrected phase analysis of ferrite and pearlite globular lamellar Weld Measurement 4 methods: Theoretical throat

Graphite-corrected phase analysis of ferrite and pearlite globular lamellar Weld Measurement 4 methods: Theoretical throat

29 µm Classification of non-metallic inclusions Automatic reconstruction capability makes an inclusion that spans several fields of

11 Layer thickness & coating measurement (calopreps) Calopreps is a standard method for determining the thickness of single and multilayer coatings. Results are displayed in sheets and graphically. Results may also appear in automatically generated reports. Layer thickness : Layer thickness measured in cross sections Multi-layer measurements possible From fully interactive to automatic layer boundary detection Coating: Single or multilayer coatings Caloprep method: measurement of the circular traces left behind by a grinding ball Layer thickness measurement: parameters Cast Iron analysis Classifies with respect to shape, size Determines area fraction of graphite in % Nodular, dendritic and flake graphite particles Standards EN ISO 945, ASTM E247, JIS G 5502, GB Graphite-corrected phase analysis of ferrite and pearlite globular lamellar Weld Measurement 4 methods: Theoretical throat (A-measure) Asymmetry Parallel distance Transversal distance Dedicated mouse-interactions for high precision µm Classification of non-metallic inclusions Automatic reconstruction capability makes an inclusion that spans several fields of view into a single inclusion Classification distinguishes between sulphidic and oxidic inclusions Inclusions are classified in accordance with ASTM E45, DIN and JIS G

Comprehensive systems for dedicated applications Turn-key solutions simple efficiency All comprehensive systems commonly consist of a microscope, a motorized stage with controller, a digital camera

The applications for this kind of evaluation are numerous. One example is quality assurance for carbon fiber reinforced plastic materials.

Characters Rapid detection of particle parameters Threshold-based evaluation of image particles Detection in carbon fibre reinforced plastic Classification by color coding analysis filter inspector

12 Comprehensive systems for dedicated applications Turn-key solutions simple efficiency All comprehensive systems commonly consist of a microscope, a motorized stage with controller, a digital camera and each dedicated analysis software. analysis particle inspector Particle analysis means users can quantitatively record and analyze image objects. The applications for this kind of evaluation are numerous. One example is quality assurance for carbon fiber reinforced plastic materials. This requires particle analysis conducted within a fiber, resin and pore analysis context. Characters Rapid detection of particle parameters Threshold-based evaluation of image particles Detection in carbon fibre reinforced plastic Classification by color coding analysis filter inspector Cleanliness is of particular significance in many industrial applications. Virtually every production process and every product has specific requirements with regard to cleanliness. Here are some sample applications where filter analysis is used: determining contamination of lubricants, hydraulic fluids, fuels, carbon particulate in diesel emissions and when monitoring residues in engine blocks, transmissions, camshafts and crankshafts. Characters A residue analysis with high resolution quick analysis Determining number and character of residue particles precisely The particle standard, an integrated validation tool Threshold setting Particle standard for system validation analysis inclusion inspector Non-metallic inclusions in steel are the cause of dangerous and serious material defects such as brittleness and a wide variety of crack formations. Non-metallic inclusions are sulphidic or oxidic in composition and are due to the melting process. All steels contain non-metallic inclusions to a greater or lesser extent. It is particularly important to determine how pure the steel is. This provides information on the extent of sulphidic and oxidic non-metallic inclusions present. Characters Detecting inclusions no matter what the field of view Distinguishes between sulphidic and oxidic inclusions Compatible with ASTM E45, DIN and JIS G-0555 Analysis report conforming to standards Detection of non-metallic inclusion System solutions: analysis filter inspector 11

Invaluable performance in every field of industry Material industry Particle analysis of metal embedded samples Size

materials Analysis and counting of constituent particles in structured materials DP71 + GX71 + analysis FIVE auto

imperfections in cast iron parts Cross-sectioned metal parts, and particle counting Measurement of thickness of paint

Layer thickness measurement of a curve fiber Research Laboratories Observation of cracks in welded parts Counting of

13 Invaluable performance in every field of industry Material industry Particle analysis of metal embedded samples Size and roundness measurement of embedded samples Cross-section observation and area measurement of carbon fiber materials Analysis and counting of constituent particles in structured materials DP71 + GX71 + analysis FIVE auto Automotive industry Size measurement of surface imperfections in brake parts Size measurement of surface imperfections in cast iron parts Cross-sectioned metal parts, and particle counting Measurement of thickness of paint coatings Electronics/Semiconductor industry Measurement of line width Observation and measurement of wafer defect Layer thickness measurement of a curve fiber Research Laboratories Observation of cracks in welded parts Counting of metal strips after parts have been washed 3D imaging of mineral samples' structures Shape measurement of microfabrication areas Grain-size analysis 12

14 Microscope Digital Cameras Specifications Specifications Cooled color cameras Normal color cameras Standalone model DP71 CC-12 DP25 ColorView I ALTRA20 DP20 Resolution (pixels)/chip size (inch) 4080x3072, 2/3 1376x1032, 2/3 2580x1940, 2/3 2080x1544, 1/ x1196, 1/2 1688x1248, 1/1.8 Exposure times (s) 1/44000~60 1/10000~160 2/10000~16 1/10000~10 1/13500~1.3 Automatic: 1/20000~2 Manual: 1/20000~8 Frame rate Max. 15 frames/s Max Max. 8 frames/second Max frames/second Max. 80 frames/second Max. 15 frames/second (at image size 1360x1024) (4x binning) (at image size 1280x960) (3x binning) (subsampling 4) (Exposure Time 1/15 s or below) Dimensions (mm, WxDxH)/ Weight (g) Camera unit :ø112x88/ 1150 PCI board:187x126x21/ x85x50/570 ø86x48/ x85x50/ x85x50/570 Camera unit: 84x77x41/232 Control box: 136x200x35.6/635 Camera mount Standard C mount Standard C mount Standard C mount Standard C mount Standard C mount Standard C mount PC interface PCI board Fire Wire (IEEE 1394) Fire Wire (IEEE 1394) Fire Wire (IEEE 1394) USB 2.0 USB 2.0 PC control software analysis FIVE analysis 3.2 or higher analysis FIVE or higher analysis FIVE or higher analysis FIVE or higher analysis FIVE TWAIN Yes Yes Yes Yes Yes No PC requirements DP71 CC-12 DP25 ColorView I ALTRA20 DP20 CPU Intel pentium 4, 1.3 GHz or greater (2.6GHz or greater, Hyper-Threading dual core Intel Pentium 4 Intel Pentium 4 Intel Pentium 4 Intel Pentium 4 Pentium III CPU recommended.), 1.8GHz or higher 2.4GHz or higher 1.8GHz or higher 1.7GHz or higher 500MHz or higher Pentium D, Pentium EE Chipset Intel i845, i850, i865, i875, i915, i925, i945, i955, i975 Intel chip set of ICH4/5/6 RAM 512MB or higher 256MB or higher 512MB or higher 256MB or higher 512MB or higher 128MB or higher Hard disk 500MB of free space 20GB of free space 5GB or higher 20GB of free space 20GB of free space 50MB of free space OS Microsoft Windows XP professional SP 1a or later (Not compatible with x64 edition) Microsoft Windows 2000 or XP Microsoft Windows 2000 or XP Microsoft Windows 2000 or XP Microsoft Windows 2000 or XP Microsoft Windows 2000 SP4/ XP SP1/XP SP2 Windows 2000 professional SP4 Monitor 800x600 pixel resolution with 24bit color or better I/O device CD-ROM or CD-R/RW CD-ROM CD-ROM CD-ROM CD-ROM USB 2.0 / CD-ROM analysis FIVE function list Image input Image format TIFF, BMP, JPEG and so on Please ask OLYMPUS dealers in details. analysis FIVE ruler imager docu auto pro Image Binary, Gray scale (8/16bit), True color (24bit) a a a a a Interface IEEE1394, TWAIN, GrabBit (specified) Archive Database Hierarchy structured achieve (STAR), data search, image archive with data sheet, text, diagram X a a a a Documentation Report Layout, image edit; detail zoom, auto scale bar and so on X a a a a Image processing Image framing Rectangle a a a a a Intensity Maximize contrast, Equalize contrast, Modify gray values and so on a a a a a Change bit depth Gray scale; 8/16bit, color; 8/24bit a a a a a Threshold Histogram, multi phase, color indication for each phase a a a a a Color conversion Color translation for RGB/HIS, color separation, RGB-Studio and so on a a a a a Filter (with pre-view function) Sharpness, Edge enhancement Mean, Median, sobel, Roberts, NxN, low pass, rank Differentiate X, differentiate Y, Connectivity Sigma, DCE, Shading correction, Separator a a a a a MIA Stitching Images X _ a a a EFI Extended Focal Image, 3D animation X _ a a a 3D image 3D perspective, 3D animation, height line, texture a a a a a Image calculator +, -, x,, AND, OR, XOR, absolute value a a a a a Measurement Manual measurement Count, distance (vertical, horizontal, arbitrary, polygon line), angle, area, perimeter and so on a a a a a Analysis Auto meter Image capture, image processing, measurement, report are possible to be done automatically (Particle analysis) ROI Polygon, Rectangle, virtual and so on Measurement ID, Position, Distance, Shape, Perimeter Area, Intensity value X a a Morphological filter Erosion, dilation, open, close, top hat and so on Result Data sheet, statistics data, diagram Microscope control Motorized stereo microscope unit (OLYMPUS) SZX-FOA2 (Z axis) Motorized microscope (OLYMPUS) BX61(Z axis travel, objective exchange, intensity adjustment and so on) a a a a a Programming Macro Record, run, stop, save a a a a a Analysis extensions Detection (particle analysis) X a a (add-ins) Autometor/stage (combination between motorized stage and image acquisition X a a CastIron (analysis of cast iron) X Grains (analysis of grain boundary) X Fast Fourier Transformation (FFT) X X a Imaging C (Compile) X X a ltm (layer thickness measurement) X coating (coating measurement) X X _ inclusion inspection (nonmetallic inclusions) * X X X filterinspection* X X _ Weld measurement X _ a * Digital camera, motorized stage, microscope required a: included _: possible to add X : Not available OLYMPUS CORPORATION has obtained ISO9001/ISO Specifications are subject to change without any obligation on the part of the manufacturer. Shinjuku Monolith, 3-1, Nishi-Shinjuku 2-chome, Shinjuku-ku, Tokyo, Japan No 2 Jurong East St 21, #05-30 IMM Building, Singapore Tel Printed in Japan M1635E-1107B

Camera Overview. Digital Microscope Cameras for Material Science: Clear Images, Precise Analysis. Digital Cameras for Microscopy

Camera Overview. Digital Microscope Cameras for Material Science: Clear Images, Precise Analysis. Digital Cameras for Microscopy Digital Cameras for Microscopy Camera Overview For Materials Science Microscopes Digital Microscope Cameras for Material Science: Clear Images, Precise Analysis Passionate about Imaging: Olympus Digital