Diamond T u T rn r ing Fac g F ility

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Joella Maxwell
5 years ago
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1 Welcome to Diamond Turning Facility

2 One stop solution for Optical Components, IR Optics, Polymer Optics, LED Lighting Lenses, Light pipes, LED Backlights, Technical Plastic Parts,High precision Moulds, QC inspection Equipment.

3 Opt tica (Group of BA ABYLONE SA) Engineering + Surface Coating Engineering + Injection Moulding

4 Locations World Wide Sales offices Bengaluru (IN), Chicago (USA), Genoa (IT), Geneva (CH), La Cluse (FR), Munich (DE), Shanghai (CN) Production Facilities Optica (INDIA): Precision Optics, Engineering, polymer transformation & Opto -Mechanics Gaggione (FRANCE): Engineering, plastics and silicone transformation Quadratec (CANADA) : Engineering, plastic transformation Surcotec (SWISS) : Engineering & Surface coating

5 Our Journey OPTICS & ALLIED ENGG PVT LTD : incorporated with Glass optical components and Instruments to Aerospace, Defense Establishments. Diversification to Polymer Optics manufacturing for Camera, Sensors & Low Vision Aid lenses. Expanded precision molding to processing all types of Engineering / Technical plastics Added Precision TOOL ROOM Facility Started Manufacturing of Led Lenses and Backlight much awaited import substitution for domestic customers. Joint Venture with Gaggione, France - Became Global Company Added Ultra Precision Diamond turning Facility and High speed Machining Centre, High Accuracy CMM etc.

ACHIEVMENTS. Received Defense Technology Spin off Award from Hon ble Prime Minister during Y-2002 for Manufacturing Polymer Aspheric lenses as LOW VISION AIDS First of its kind in India.

9-Q, Sub Layout of plot no: 9, 1st Phase, Jigani Link Road, Bommasandra Industrial Area, Bangalore 560099, INDIA has implemented a Quality Management System in accordance with ISO 9001:2008 For Scope

certification in Y-2010 Certified Injection molders by Underwriter s Laboratories since Y - 2005 The certificate is valid From 2016-12-15 until 2018-09-14 Subject to successful completion of annual

6 ACHIEVMENTS. Received Defense Technology Spin off Award from Hon ble Prime Minister during Y-2002 for Manufacturing Polymer Aspheric lenses as LOW VISION AIDS First of its kind in India. CERTIFICATE The Certification Body of TÜV SÜD South Asia Private Limited certifies that Optics & Allied Engg Pvt. Ltd. No. 9-Q, Sub Layout of plot no: 9, 1st Phase, Jigani Link Road, Bommasandra Industrial Area, Bangalore , INDIA has implemented a Quality Management System in accordance with ISO 9001:2008 For Scope of Manufacture and Supply of Optical components, Reflectors, Magnifiers, Polymer Lenses, LED Lenses, LED Backlights, Plastic injection Moulded components and assemblies Achieved ISO certification in Y-2010 Certified Injection molders by Underwriter s Laboratories since Y The certificate is valid From until Subject to successful completion of annual periodic audits The present status of this Certificate can be obtained on Further clarifications regarding the scope of this certificate may be obtained by consulting the certification body Certificate Registration No Date of Initial certification : Certification Body of TÜV SÜD South Asia Private Limited, Mumbai Member of TÜV SÜD Group TÜV SÜD South Asia Pvt. Ltd. TÜV SÜD House Saki Naka Andheri (East) Mumbai Maharashtra India

7 SINGLE POINT DIAMOND TURNING (SPDT)

8 WHAT IS SINGLE POINT DIAMOND TURNING (SPDT)? SPDT IS A ULTRA-PRECISION MACHINING PROCESS, WHICH DELIVERS SURFACES WITH FORM TOLERANCES WITHIN SUB-MICRON ACCURACIES & ROUGHNESSS WITHIN FEW NANOMETERS HOW SPDT IS ACHIEVED? SPDT Process is a Near Ideal Marriage of: Interaction of Precision Diamond Tool, Controlled Lathe Operation, Deterministic Precision Material Removal, Strict Machining Protocols, Meticulous Surface Characterization

9 Why SPDT is Required? TO DELIVER SYSTEMS WITH BUDGETS ON WT., VOLUME & FOOT-PRINT FOR NEO-COMPACT PRECISION MODULES TO DELIVER SURFACE QUALITY: FORM & FIGURE ERROR (SUB-MICRON) AN SURFACE FINISH (SINGLE DIGIT NANOMETERS) ND

10 What We Can Do With SPDT? FLATS ROTATIONALLY SYMMETRIC PROFILES (SPHERICAL, OBLONG & PROLATE ELLIPSOIDS, PARABOLIC, HYPERBOLOIDS) OFF-AXIAL COMPONENTS TORICS (WITH FAST & SLOW TOOL SERVO ACCESSORY) LENS LET ARRAYS

11 DIAMOND TURNED PROFILES FLAT CONIC - ELLIPSOID SPHERICAL

12 DIAMOND TURNED PROFILES TORICS LENS LET ARRAY OFF-AXIAL SURFACES

13 Material Process with SPDT METALS : ALUMINUM & ALLOYS, BRASS, BRONZE, COPPER & ALLOY YS, NICKEL & ELECTROLESS NICKEL, TIN, ANTIMONOY, SILVER, ALL NON- FERROUS METALS, LOW-CARBON STEELS & SPECIAL HIGH HRC STEELS CRYSTALS & GLASSES: GERMANIUM, SILICON, CAF2, ZNS, ZNSE, GASIR, CHALCOGENIDE GLASSES, AMTIR, HGCDTE, INSB POLYMERS: PMMA, ZEONEX, POLYCARBONATE, POLYSTYRENE, ULTEM

14 Measurement Capabilities DIMENSIONAL METROLOGY: Co- ordinate Measuring Machine : ZEISS PRISMO: ACCURACY UPTO 0..9 μm HEIGHT GAUGES, THICKNESS MONITORS, MICRO METERS ETC SURFACE METROLOGY: Spherical Profiles : ZYGO PHASE SHIFT INTERFEROMETER (UPTO 150 mm DIA) Aspheric Profiles : PGI 1200 Taylor Hobson CONTACT PROFILOMETER (UPTO 200 mm DIA) Measurable Parameters : Form Figure (SUB-μm) Finish (nm)

15 SPDT & Other Associated Facility SPDT EQUIPMENT: NANOFORM X (PRECITECH MAKE) CONTACT PROFILOMETER: FTS PGI 1200 (TAYLOR-HOBSON MAKE) CMM: PRISMO NAVIGATOR 5 (ZEISS MAKE) PHASE SHIFT INTERFEROMETER: MARK IV (ZYGO MAKE) COATING FACILITY : BALZERS, EVA 760 & HHC CONVENTIONAL LEN OPTICAL POLISHING MACHINES, CURVE GENERATORS,CENTRING & CNC MILLING & TURNING CENTERS,CO2 LASER ENGRAVING AND C THICKNESS (LENS & COATING) MONITORS MULTI-FACILITY MECHANICAL WORKSHOPS NS FABRICATION FACILITIES & EDGING MACHINES CUTTING MACHINES

16 Diamond Turning Machine ( SPDT) NANOFORM X - PRECITECH MAKE

17 Diamond Turning Facility ( SPDT) NANOFORM X - PRECITECH MAKE

18 TALYSURF PGI 1200 TAYLOR-HOBSON MAKE Measuring Facility

19 Optical Testing Equipment.. OPTICAL TEST STATION (OEG Germany) Perkin Elmer Spectro Photometer UV-IR

20 Metrology Equipment DIMENSIONAL METROLOGY CMM: PRISMO NAVIGATOR 5 ZEISS MAKE

21 Measuring Facility SURFACE CHARACTERIZATION PHASE SHIFT INTERFEROMETER: ZYGO MARK IV

22 Thin Film Coating Facility Spectrophotometer : PERKIN-ELMER COATING FACILITIES: BALZERS, EVA 760,

23 Optics Workshop Automatic Grinding & Polishing Facility

24 Opto-Mechanical Work Shop MILLING CENTRE - DMG MORI HSC 30 CNC MACHINE HAAS ST 10

25 Opto-Mechanical Mounts..

26 AUXILIARY FACILITY : COMPRESSED AIR SUPPLY REGULATED HUMIDITY & TEMPERATURE CONTROLLED & UNINTERRUPTED POWER SUPPLY CLEAN AREAS CONSUMABLES FROM RECOMMENDED GLOBAL SOURCES SKILLS & PILOTS WELL-TRAINED STAFF EXPERTISE IN PRECISION COMPONENT DEVELOPMENT COMBINED EXPERIENCE MORE THAN 62 YEARS PART OF LEADING PRECISION GLASS & POLYMER OPTICAL INDUSTRY

27 ASPHERIC HMDs - HUDs

$Diffractive$ Optics Optics

28 CD Lens Products Made by SPDT Diffractive Optics Diffractive Optics Biometric Optics Image Intensifier Module IOL Mobile Optics Progressive Optics

29 IR Optics Products Made by SPDT Night Vision Goggles IR Imagers

30 Products Made by SPDT Mold Inserts VR Optics Mold Inserts Mold Inserts

31 Products Made by SPDT Space Camera Optics CCTV & Security Camera Optics & Domes Zoom Camera IR Optics

32 Products Made by SPDT LED Lens Proto Medical Orthopedic Joints Space Optics

33 Precision Glass Optics Facility Zemax Optical Software. Glass / Prism Cutting Machines. Rough Grinding Machines. Curve Generators. Low speed High precision polishing Machines. Auto Centering and edging Machines. Ultrasonic Cleaning Machines. Optical Thin Film/Vacuum Coating Machines. Optical Cementing Equipment. High Speed Lapping and Polishing Machines.

34 Optics Capabilities Lenses Windows Filters ( Color Glass) Prisms Interference Filters Beam Splitters Plastic lenses Plastic LED Lenses Plastic Metalized Reflectors Coatings Material From 6mm to 300mm Diameter up to 900mmm,thickness -200mm Schott, Hoya Filter glasses available Right Angle, Dove Prism, Retro reflector, Penta Prisms, Equilateral,wedge 340nm to 1600nm Bandwidth 6-50nm Dia.10mm to25mm Plate as well Cube Beam splitters available T/R 50:50 and 70:30 Dia 6mm to 100mm MOQ Nos Dia. 10mm to 100mm Angle up to 120 Parabolic and Spherical with Vacuum Metalized BBAR, Single & Multi layer, Gold Coating for IR, Mirrors, Dielectric etc BK-7, Fused Silica, Pyrex, Zn Se, Germanium, Si,Zerodur, Safire etc. Nano Machining for Ultra Precision Applications: We can machine the parts of Sub Micron Surface Figure; 5nm and better surface finish. Laser Marking on Metal and Plastic will also be undertaken.

35 Precision Optical Components. Color Glass Filters Prisms Optical Lenses / Achromates Flat Optics Achromatic Lenses Aspheric Lenses

36 OPTICS & ALLIED ENGG. PVT. LTD., #9Q, 1 st Phase, Bommasandra Industrial Area, Jigani Link Road, Bommasandra, Bangalore India Ph: (+91) / info@opticsindia.com Website:

WHO WE ARE. Key data. Legal form: privately held joint stock company with registered shares. Production area: m² (45251,48 ft²) Employees: 280

WHO WE ARE. Key data. Legal form: privately held joint stock company with registered shares. Production area: m² (45251,48 ft²) Employees: 280 Pure Fine Optics WHO WE ARE PFO is an optics manufacturer and internationally operating company, focusing on precision and highquality optical components and opto-mechanical products under customer s specification.