Process Control & Inspection, Assembly Programming, Reverse Engineering & Design. Products for the Electronics Industry

Transcription

1 Process Control & Inspection, Assembly Programming, Reverse Engineering & Design Products for the Electronics Industry

2 COMPANY OVERVIEW Introduction Product Philosophy Agenda TECHNOLOGY AND HARDWARE PLATFORMS Flatbed Scanners Hardware Configurations APPLICATIONS AOI & Process Control ScanINSPECT ADI SUMMARY

3 Applying Low Cost, Multi-Purpose Vision Systems to the Electronics Manufacturing Industry versus High Cost Single Function

4 Company Overview Over 1000 Systems Installed in 46 Countries First Systems Installed in 1987 Company Founded in 1990 Additional Locations in USA & Italy Developer of Flatbed Scanner-Based Systems PC- Based Systems Low Cost, Easy to Use, Flexible Products Products Sold Mainly in Electronics Industry

5 Product Philosophy Newest Technology Commercially available, high-end flatbed scanner-based systems Consistent upgrade path to protect customer investment since 1987 Applications From board design to fabrication, assembly and test Process control for stencils, screens, artwork, printed & dispensed materials Fill in niche areas no reason to reinvent the wheel..! Flexible Many applications on one system In line or off line configurations Low Cost Best price/performance ratio in the industry Prices range from about US$3K to $60K Easy-to-use Golden board or CAD programming in minutes rule providing low false call rates

6 Technology & Hardware Platforms

7 Flatbed Scanner Technology Existing Vision Platform Camera, lighting, motion control all in one unit PC technology product cycle benefit Worldwide availability and support Excellent price/performance ratio Low risk not proprietary hardware Very High Resolution ,800 dpi, Color or B&W Equal to 2.2 GPixel camera! (11 Megapixel/sq in) A3 size scan area (Larger with multiple scans) Designed for photographic applications Accurate Calibrated system Software performs self diagnostic test Robust Hardware Small footprint High MTBF a very smart package

8 Scanner Evolution (1990 Present) Mpixels Total Year Scanner Resolution(DPI) per sq. in. MPixels 1990 Model F1 400 x Model E8 800 x Model E x Model E x Model E32 (A4) 3200 x Model E49 (A4) 4800 x Model E24x 2400 x

9 Desktop Hardware Configuration #1 Non Contact System Scanner Faces Down Programmable Focus Part Faces Up Wet or dry parts Manual load/unload Lighting Top Bottom optional Programming Golden parts Automatic Inspection

10 Hardware Configuration #2 Conveyor Non Contact System Scanner Faces Down Programmable Focus Part Faces Up Wet or dry parts Automatic load/unload Lighting Top Bottom optional Programming Golden parts Automatic Inspection

11 AOI & Process Control

12 Product Overview AOI & Process Control Stencils and screens Dispensed material Printed thick film and LTCC Laser drilled ceramic Ball placement Skip mark detection Glass Mask Film and other artwork Component, Solder Paste, Etc. Assembly & First Article Inspection Program SMT and through hole assembly machines from scanned image, Gerber or ASCII centroid data Create component vision files for placement machines First article and periodic inspection and measurement Reverse Engineering & Design Create Gerber, DXF and drill files from scanned boards or art work Minimize EMI during the design stage of PCB s

13 Process Control Philosophy Catch problems BEFORE production floor Design (holes, slots, real estate, manufacturability ) Components (multi vendor, shape, color, size.) Boards (multi vendor, variables ) Stencils/screens (stretch, wear, missing, blocked or damaged apts.) All variables come together in VIRTUAL system before REAL system Catch problems REAL TIME Close the loop Direct Feedback Watch the process Detect trends BEFORE they reach failure In-line or Off-line SPC Analogy from other Industries Simulators for airplanes vs lets fly and see what happens.. Drive our cars by looking out the front or back window Eating new foods to see if they are poisonous creates REWORK..!! NO SURPRISES!!!

14 ScanINSPECT ADI A powerful inline or offline adhesive deposit inspection system or Inline Offline

15 ScanINSPECT-ADI Automatic Dispense/Print Inspection 100% inspection (AOI) of adhesive, epoxy or paste placement (absence / presence) on PCBs after dispensing or printing. Missing or undersized material is automatically detected Golden board programming Inline or offline Flexible and quick to program Improve yields and minimize rework

16 Why Use ScanINSPECT ADI? Quality: 100% automatic inspection of adhesive deposits for absence / presence, minimum area and gross position. Accuracy: Programmable true optical resolution up to 1000 dpi standard. Higher resolution available on custom basis Verify: Compare adhesive deposits to golden part. Editing and verification functions to ensure quality of golden part data Flexibility: Family of scanning hardware available for different resolution/speed requirements Simplicity: Fast and easy to use Economical: Low cost in-line or desktop solutions available

17 ScanINSPECT ADI Programming and Inspection Process In six quick and easy steps! 1. Scan board at appropriate dpi 2. Select adhesive deposit color from menu 3. Adhesive deposit recognition 4. Verify adhesive deposits 5. Teach fiducials 6. Inspect

18 1. Scan The board is scanned at the appropriate dpi and displayed in color

19 2. Select Adhesive Color The adhesive color is selected and the color image is converted to a blue raster image

20 3. Adhesive Recognition The software automatically determines the adhesive deposit size and position from the raster image

21 4. Verify Adhesive Adhesive deposit are displayed and can be edited

22 5. Define Fiducials Two fiducial locations are defined

23 6. Inspect Board Programming complete and 100% inspection is started

24 ScanINSPECT ADI Unique Benefits Adhesive Deposition Quality Improvement - Find adhesive problems early in process and fix cause - Improve yield and minimize rework - Prevent potential damage of downstream placement equipment Easy to Use - PC based - Easy to program Low cost - Low initial purchase price - Low annual maintenance - Small footprint

25 Summary

26 ScanCAD Systems Catch problems BEFORE production floor Virtual problem Catch problems REAL TIME before failure Close the loop Eliminate REWORK Environmentally friendly Maximize existing capital investment Reduce operator, engineer & management stress Focus on SOLUTIONS versus problems Eliminate SURPRISES!!!

27 ScanCAD Systems Proven Systems Installed in 47 Countries Economical - Low Cost Systems - Quick ROI Easy to use - User Friendly, PC Based Off-line - Small Footprint Desk or Desktop In-line - Small Footprint Conveyor Accurate - Calibrated System Flexible - Many Inputs / Outputs Multi-purpose - All Software on Same Platform Powerful - 50 micron (2mil) Features Upgradeable - Annual Releases Since 1990 Environment - Minimize Scrap and Rework

28 ScanCAD sets the standard in the electronics industry for programming, inspection and measurement tools

29 12779 West Belleview Avenue Littleton, CO USA Phone: Fax: