Technical Instructions Printers OEM Info Tools 1

Transcription

1 HPP3005TECH Technical Instructions Printers OEM Info Tools 1 CORPORATE LOS ANGELES, USA US Int l FAX Int l ATLANTA, USA US Int l FAX Int l KANSAS CITY, USA US FAX MIAMI, USA US Int l FAX Int l NEW YORK, USA US Int l FAX Int l TORONTO, CAN CAN Int l FAX Int l BUENOS AIRES, ARG ARG Int l FAX MELBOURNE, AUS AUS Int l FAX Int l SYDNEY, AUS AUS Int l FAX Int l MONTEVIDEO, URY URY Int l FAX JOHANNESBURG, S.A. S.A FAX SÃO PAULO, BRAZIL Int l RAANANA, ISRAEL ISR Int l ISR Int l HP P3005 HP P3005/d HP P3005/n HP P3005/dn HP P3005/x Photo 1 Photo 2 Photo 3 Q7551A Black (Standard Capacity 6.5K pages) Q7551X Black (High Capacity 13K pages) Step 1 Tools & Supplies Needed: Tools required: #1 Phillips Screwdriver Small Flat Blade Screwdriver Drill and Drill Bit-3/32 Spring Hook, Pliers Wire Cutters Supplies Required: Padding Powder Soft Lint-Free Cloth Cotton Swabs Conductive Grease Anhydrous Isopropyl Alcohol MAGCLEANER Vacuum or dry Compressed Air Position cartridge with label facing you. Locate the cartridge pin covers. (See Photo 1) Step 2 Using a drill with a 3/32 drill bit. (See Photo 2) Drill a hole on the inside edge of the opening to expose the end of the cartridge pin. (See Photo 3) Use a spring hook or comparable tool with angled end to push the cartridge pin past the edge of the cartridge. Pull the pin out using wire cutters. (See Photo 4) Photo 4 info@futuregraphicsllc.com Website: REV. 12/22/06

2 2 HPP3005 Technical Instructions Step 3 Separate the cartridge and put aside the toner unit. (See Photo 5) Photo 8 Step 6 Remove PCR roller from saddle blocks. Set PCR roller aside. (See Photo 8) Photo 5 Photo 9 Step 7 Remove the screws to the wiper blade and remove wiper blade. Clean waste toner area using a vacuum or dry, compressed air. (See Photo 9) Step 4 Remove the drum axial and contact cover. Carefully pull on the contact cover using a pliers removing the drum axial and spring loaded contact cover. (See Photos 6 & 7) NOTE: Be careful not to lose the contact cover coil spring. Photo 6 Photo 10 Step 8 Clean wiper blade with a soft, dry cloth. (See Photo 10) Apply padding powder to the blade edge and reinstall wiper blade. (See Photo 11) Photo 11 Step 9 Clean PCR saddle blocks with cotton swab and Anhydrous Isopropyl Alcohol. Clean PCR using a dry, soft, lint-free cloth. (See Photo 12) NOTE: If needed, de-ionized water can be used to clean the PCR. (See Photo 13) Photo 7 Photo 13 Photo 12 Step 5 Remove the drum and set aside in a light protected area.

3 HPP3005 Technical Instructions 3 Photo 14 Photo 15 Step 10 Apply conductive grease to the black PCR saddle block. (See Photo 14) Install PCR into saddle blocks. (See Photo 15) Step 14 Starting on the toner unit, locate the cartridge handle and label to face you. Remove the right side drum shutter guide bar from the holder. Remove the spring loaded guide arm using small blade screw driver. Remove left side guide bar from the holder. NOTE: Drum shutter must be closed to remove guide arm. Do not loose guide arm spring. (See Photo 20) Photo 16 Step 11 Clean drum using soft, dry cloth. (See Photo 16) Apply padding powder to the drum. (See Photo 17) Photo 20 Photo 17 Step 15 Remove the two screws holding the drive gear cover. Remove drive gear cover and mag roller gear. Set aside cover and gear for later. (See Photo 21) Photo 18 Photo 19 Step 12 Install the drum by inserting the drum axle and contact cover into the contact side of the drum. (See Photo 18) Align contact cover and coil spring arm to the PCR contact and arm locator slot. Rotate drum to ensure smooth operation. (See Photo 19) Remove excess padding powder using a soft, dry cloth from the drum and PCR area. Move contact cover to ensure correct spring operation. Photo 21 Step 13 Set aside the waste unit. Protect the drum from light exposure.

4 4 HPP3005 Technical Instructions Step 16 Remove the two screws holding the mag contact cover and remove cover. Remove the mag roller taking care not to damage the spring contact. Clean excess toner by blowing dry, compressed air over the mag roller. (See Photo 22) Photo 24 Photo 25 Step 18 Clean mag roller using soft cloth and MAGCLEANER. (See Photo 24) Clean the spring contact with alcohol and a soft cloth or cotton swabs. Set aside mag roller until later. (See Photo 25) Photo 22 Step 17 Remove and inspect the green and black bushings on the mag roller. Replace the bushings if they are worn or cracked. (See Photo 23) Photo 23 Photo 26 Step 19 Clean the contact side end cap with alcohol. (See Photo 26) Inspect white bushing, if warn or damaged replace bushing. Add conductive grease to contact. (See Photo 27) Photo 27 Step 20 Remove the two screws holding the doctor blade. (See Photo 28) Clean using a soft, dry cloth. (See Photo 29) Photo 28 Photo 28 info@futuregraphicsllc.com Website:

5 HPP3005 Technical Instructions 5 Photo 30 Step 21 Fill toner hopper with HP P3005 type toner through the mag roller opening. Use up to 340 grams of toner for the 51A cartridge and 600 grams of toner for the 51X cartridge (preliminary fill weights). (See Photo 30) Step 25 Install mag roller drive gear. (See Photo 36) Inspect gears in the drive gear end cap, ensure they are clean. Install drive gear end cap. (See Photo 37) Photo 31 Step 22 Replace the doctor blade using the two screws and white end pieces. (See Photo 31) Photo 36 Photo 32 Step 23 Reassemble mag roller. (See Photo 32) Black bushing is on the contact side and green bushing is on the gear side. (See Photo 33) Gear side mag roller arm has a bearing that requires inspection and replacement if worn or damaged. Place mag roller into toner unit. (See Photo 34) Photo 36 Photo 33 Photo 34 Photo 35 Step 24 Install contact end cap using the two mounting screws. Be careful not to damage mag roller spring contact. (See Photo 35)

6 HPP3005 Technical Instructions 6 Photo 38 Step 26 Install the drum cover onto the toner hopper. (See Photo 38) Install metal arms on left and right side into the hinge posts. (See Photo 39) Set the spring in the cover arm and install arm onto pin. Move shutter to engage spring. (See Photo 40) Step 41 Replace cartridge chip. (See Photo 42) Photo 39 Photo 40 Photo 42 Photo 41 Step 40 Install the toner and waste units together and install the cartridge pins. (See Photo 41) HP P3005 The HP P3005 was introduced in October of The HP P3005 is an updated HP 2400 with nearly identical features and functions. The printer prints up to 35 ppm with a first page out in less than 10 seconds. The HP P3005 has a maximum duty cycle of 100,000 pages per month. The two available cartridges share design and components between the two products (HP 2400 and HP P3005). This commonality will greatly aid your remanufacturing efforts if you worked on the HP 2400 cartridges.