16E-04 Hot Runner Series Catalog

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Erin Lamb
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1 16E-4 Hot Runner Series Catalog Stabilize your Process CT-1-4_EN-Rev8 EN 6 / 218

2 16E-4 System Information Hot Runner System - Thrust Pad - / Bolt Down Manifold Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Thrust pad selection Inlet bushing Bolt down selection M1 CT-1-4_EN-REV8 218 Synventive Molding Solutions. -2-

3 16E-4 System Information Nozzle Lengths Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Gate Cooling Required Tip face must contact plastic L (mm) Heater zone power 1) (Watt) Power 1 Power 2 Power 3 11-<13 4W <15 4W 158W - 15-<185 4W 2W <225 4W 315W <35 4W 4W - 35-<345 4W 5W <38 4W 63W - 38-<39 4W 63W 158W 39-<43 4W 63W 2W 43-<47 4W 63W 315W 47-<55 4W 63W 4W 55-<59 4W 63W 5W W 63W 63W >65 4W 1) The numbering of the heating zones starts at the nozzle tip and ends at the nozzle head CT-1-4_EN-REV8 218 Synventive Molding Solutions. -3-

16E-4 System Information Optional Features

Optional Guiding ring (European Standard) Mold

4 16E-4 System Information Optional Features Smooth flow Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Optional Guiding ring (European Standard) Mold strenghts Reduced cutout Standard cutout CT-1-4_EN-REV8 218 Synventive Molding Solutions. -4-

5 16E-4 System Information vailable ctuators Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. HB416 (hydraulic) PB816 (pneumatic) Pressure range: 4-6 bar (6-87 psi) Min/Max Close Forces: 527 N / 754 N vailable features: Position Sensor SynCool Pressure range: 6-12 bar ( psi) Min/Max Close Forces: 316 N / 632 N vailable features: Position Sensor SynCool For additional specification and requirements see the actuator catalog CT-3-1_EN-REV## The pneumatic actuator series VP816, mounted in the back plate, is also available for the 16E nozzle. See the actuator catalog CT-3-1_EN-REV## CT-1-4_EN-REV8 218 Synventive Molding Solutions. -5-

6 12E 16E-4 System System Information Nozzle Tip Styles Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable VSP Tip Style Valve Gate - Straight Pin - Plunged Through Description H=5. Dt = Ø2 F =, 3, Mod H=6. VSP Standard VSP-SC Color Seal VSP-WC Wear C VSP-W Wear VTP Tip Style Valve Gate - Tapered Pin - Plunged Through Description Dt = Ø2 F =, 3, Mod H=4.5 VTP Standard VTP-SC Color Seal Preferred vailable Not vailable CT-1-4_EN-REV8 * 218 Synventive Molding Solutions -6-

7 12E 16E-4 System System Information Nozzle Tip Styles Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable VSW Tip Style Valve Gate - Straight Pin - Blind Description H=4. Dt = Ø22 H=5. VSW Standard VSW-SC Color Seal VTW Tip Style Valve Gate - Tapered Pin - Blind Description H=4. Dt = Ø22 H=4.5 VTW Standard VTW-SC Color Seal Preferred vailable Not vailable CT-1-4_EN-REV8 218 Synventive Molding Solutions -7-

8 12E 16E-4 System System Information Nozzle Tip Styles Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable TTW Tip Style Thermal Gate Torpedo - Blind Description Dt = Ø22 H=2.5 H=3. H=3.5 H=4. TTW Standard TTW-SC Color Seal TTP Tip Style Thermal Gate Torpedo - Plunged Through Description Dt = Ø2 F =, 3, Mod H=2.5 H=3. H=3.5 H=4. TTP Standard TTP-SC Color Seal TFP Tip Style Thermal Gate Full Flow - Plunged Through Description Dt = Ø2 F =, 3, Mod H=2. H=2.5 H=3. H=3.5 TFP Standard TFP-SC Color Seal Preferred vailable Not vailable CT-1-4_EN-REV8 218 Synventive Molding Solutions -8-

WI-VTW Wear Insert for VTW Nozzle tips WI-VSW Wear Insert for VSW Nozzle tips WI-TTW Wear Insert for TTW Nozzle tips Cooling Bushing Part Description VSP VTP VSW VTW TTP TTW TFP NC Nozzle

9 12E 16E-4 System System Information Wear Inserts / Cooling Bushings Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable Wear Insert Part Description F =, 3, Mod H=2.5 H=3. H=3.5 H=4. H=4.5 H=5. WI-VTW Wear Insert for VTW Nozzle tips WI-VSW Wear Insert for VSW Nozzle tips WI-TTW Wear Insert for TTW Nozzle tips Cooling Bushing Part Description VSP VTP VSW VTW TTP TTW TFP NC Nozzle Cooling Bushing for Nozzle Tips, Blind and Plunged Through Wear Insert and Cooling Bushing Part Description VSW VTW TTW NC + WI Wear Insert combined with Nozzle Cooling Bushing for Nozzle Tip Blind Preferred vailable Not vailable CT-1-4_EN-REV8 218 Synventive Molding Solutions -9-

10 16E-4 System Information Nozzle Tip Cutout Dimensions VSP, VTP, TTP, TFP - Nozzle tip Cutout Dimensions Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø5 +,1 Ø5 +,1 118 R2 118 L ±,5 R2 6 17,47 8,7 8 +,1 L ±,5 6 19, ,1 F = 3 F = 3 # Ra,8 # = -,2 # Ra,8 # = -,2 H7 +,21 Ø2 ( ) Ø,2 H7 +,21 Ø2 ( ) Ø,2 Standard Cutout Reduced Cutout CT-1-4_EN-REV8 218 Synventive Molding Solutions. -1-

11 16E-4 System Information Nozzle Tip Cutout Dimensions VSW - Nozzle tip cutout dimensions Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. 5 +,1 22, L ±,5 R,5 R ,2 12,5 7,5 4 -,1 -,5 Ø12,65 Ø19,657 Ø,2 H7 +,21 Ø22 ( ) B Ø6,2 +,1 ( ) 4 ±,5 2,6 ±,5 Ra,8 # = -,2 Ø,1 B # ØH H6 ØH H6 4, 5, +,8 +,8 ( ) 76,31 46, t the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of Ra,8 CT-1-4_EN-REV8 218 Synventive Molding Solutions. -11-

12 16E-4 System Information Nozzle Tip Cutout Dimensions VTW - Nozzle tip cutout dimensions Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø5 +,1 118 L ±,5 R,5 R2 6 9 X Ø12, ,2 12,5 7,5 (4 ) -,1 -,5 Ø22 H7 ( +,21 ) Ø,2 B X 4 -,5 +,5 Ra,4 Ø,1 B # = -,2 # H +,2 ØH 4, 4, t the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of Ra,4 CT-1-4_EN-REV8 218 Synventive Molding Solutions. -12-

13 16E-4 System Information Nozzle Tip Cutout Dimensions TTW - Nozzle tip cutout dimensions Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø5 +,1 118 F = +,5 L R,5 R ,2 12,5 7,5 -,1 4 -,5 Ø12,65 Ø19,657 Ø,2 H7 +,21 Ø22 ( ) B Ø8,5 +,1 ØD1,292 R26,4 L1,15 -,5 Ø,1 B # 8 Ø H ±,2 # = -,2 ØH L1 2,5,244 3,384 3,5,62 4 1,25 D1 2,658 3,393 4,259 5, t the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of Ra,8 CT-1-4_EN-REV8 218 Synventive Molding Solutions. -13-

14 16E-4 System Information Cooling Bushing Cutout Dimensions VSW, VTW, TTW - Cooling Bushing Cutout Dimensions Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø ±.5 L LC 9 Ø6 (2x) R Ø58 R4 R (5) Ø68 M5(4x) R.2 R.3 1 B B Ra,8 ±.1 ±.5 3 ± Verschleißeinsatz optional Ra,8 # Ra, ,2 Ø2 H7 ( +.21) +.5 Ø,2 +.1 Ø75 CT-1-4_EN-REV8 218 Synventive Molding Solutions. -14-

15 16E-4 System Information Cooling Bushing Cutout Dimensions VSP, VTP, TTP, TFP - Cooling Bushing Cutout Dimensions Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø ±.5 L LC 9 Ø68 M5 (4x) 27 F= Ø2 ( ) Ø58 7 (5) Ø6 (2x) 118 R1 24 ± Ra,8 R.2 ±.5 Ra,8 # Ra, ,2 H Ø,2 +.1 Ø75 CT-1-4_EN-REV8 218 Synventive Molding Solutions. -15-

16 16E-4 System Information Wear Insert Cutout Dimensions VSW, VTW, TTW - Wear Insert cutout dimensions Illustrations simplified, schematically drawn and not to scale. ll dimensions in mm. Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø5 +, ,5 R 2 1 F = # -,1 3 8 ±,1 13 L 3 R,3,2 Ø,2 Ra,8 Ø2 ( ) Ø45 H7 +,21 +,1 21 +,5 R 4 R 4 CT-1-4_EN-REV8 218 Synventive Molding Solutions. -16-

17 North merica Synventive Molding Solutions Inc. 1 Centennial Drive Peabody, M 196, US Tel.: Fax: info@synventive.com Europe Synventive Molding Solutions GmbH Heimrodstr Bensheim, Germany Tel.: +49 () 6251 / Fax: +49 () 6251 / infohrde@synventive.com sia Synventive Molding Solutions (Suzhou) Co.Ltd. 12B Gang Tian Industrial Square Suzhou Industrial Park, China Tel.: Fax: infohrcn@synventive.com CT-1-4_EN-REV8 218-Jun Synventive Molding Solutions DTP: K

4.5 Installation of PLUG N PLAY HR Systems with Threaded Nozzles

4.5 Installation of PLUG N PLAY HR Systems with Threaded Nozzles 4.5 Installation of LUG N LY HR Systems with hreaded Nozzles ransport and lifting equipment should be operated only by trained personnel. Use personal protective equipment, such as head gear, safety shoes