DIE SPECIFICATION SHEET #1 TITLE BLOCK

Transcription

1 PRINTED COPY IS DIE SPECIFICATION # TITLE BLOCK PUNCH & DIE TO NOTCH, PIERCE & CUTOFF PART NAME FRAME- BODYSIDE WINDOW L.H. (INNER) PART MATERIAL: MSB-MIA0-B PART THICKNESS: 0.7 OPER MODEL NO. 0 YEAR 999 CARLINE WIN-6 DES.BY DET.BY PART NUMBER R.H. SHT DRAWING NUMBER R.H. JRK 69Z CHK.BY SAFETY PART NUMBER L.H. SHTS DRAWING NUMBER L.H. TS XF-6309-A 69Z 83XAFDD DATE SCALE WEIGHTS MEASURED IN: VEHICLE OPERATIONS AS 8/9 KGS. LBS. NOTED FORD MOTOR CO. THE TITLE BLOCK CONTAINS THE FOLLOWING INFORMATION: "PUNCH & DIE TO" IS THE DESCRIPTION OF THE DIE FUNCTION, FOR EXAMPLE: STRETCH DRAW, TRIM & PIERCE, FOUND ON PROCESS CALL-OUT S. "PART NAME" IS THE NAME OF THE PART. "PART MATERIAL"- SEE ADVANCED TECHNOLOGY AND MATERIALS ENGINEERING GROUP FOR MATERIAL LIST. "PART THICKNESS" IS GIVEN IN MILIMETERS. "OPERATION NUMBER" IS A NUMBER ASSIGNED TO THE DIE FROM THE PROCESS CALL-OUT S. "MODEL YEAR" OF THE PROGRAM. "CARLINE" IS THE PROGRAM DESIGNATION NAME. "DESIGNED BY", "DETAILED BY" AND "CHECKED BY"- NAME OR INITIALS OF PERSON RESPONSIBLE FOR THIS FUNCTION. "PART NUMBER" RIGHT AND/OR LEFT HAND. "DRAWING NUMBER" RIGHT AND/OR LEFT HAND (SEE WDX-6M SECTION). "SAFETY"- NAME OR INITIALS OF PERSON WHO FILLED IN THE SAFETY CHECKLIST. "S"- TOTAL NUMBER OF S IN DIE DESIGN. "DATE" THE DRAWING WAS FILLED OUT. "DIE FUNCTION" (ON ELECTRONIC STOCKLIST PROGRAM ONLY) TO INDICATE THE FUNCTION OF THE DIE IN THE TRANSFER PRESS LINE ONLY. "WEIGHTS MEASURED IN:" - INDICATE WHETHER ALL WEIGHTS ARE GIVEN IN KILOGRAMS (KGS.) OR POUNDS (LBS.). JAN. 00

2 PRINTED COPY IS <-- PREVIOUS PAGE DIE SPECIFICATION # CASTING DATA AND PATTERN PRINT DATA CHANGE ID. RH SHOWN AMT. LH OPP. AMT. PATTERN A DIE SHOE G00 FLM 8 B PUNCH SHOE D06 HDN MIN FLM C A LOWER BUCK 000A HDN MIN FLM 8 E A LWR BINDER RING G300 HDN MIN S B UPR PUNCH RISER G CASTING DATA NAME MATERIAL HT TR RC DIMENSIONS L W H R.H. WT L.H. WT. ORIENTATION CONTOUR EQUIP. REQUIRED Y Y Y PERISHABLE DESIGN ONLY FOR CASTING NAMES AND CODE LETTERS SEE WDX-M PAGE 4. WHEN A CASTING IS TO BE CHROME PLATED, SPECIFY THE CASTING IDENTIFICATION CODE IN THE GENERAL INFORMATION BOX (SEE PAGE ). CASTING MATERIAL, HEAT TREAT CODES, ROCKWELL HARDNESS AND MATERIAL USAGE CAN BE FOUND IN THE WDX SECTION. FILL IN HEAT TREAT AND ROCKWELL HARDNESS INFORMATION ONLY WHEN REQUIRED. FILL THE SPACE WITH A DASH WHEN THE INFORMATION IS NOT REQUIRED. FOR INFORMATION ON ORIENTATION SEE PAGES & 3. INDICATE "Y" FOR YES IN THE CONTOUR EQUIP. REQUIRED, PERISHABLE AND DESIGN ONLY COLUMNS WHEN APPLIED, OTHERWISE LEAVE THE SPACE BLANK (SEE PAGE 4). PATTERN PRINT DATA TYPE OF PRINTS PRELIMINARY FINAL DESIGN REVISED FINAL DESIGN RELEASED FOR ESTIMATING DATE 08//9 08//9 0/0/9 RELEASED BY T.R.P. G.S. K.A.S. INITIALS OF PERSON WHO RELEASED THE PRINTS DATE OF THE PRINTS BEING RELEASED FOR PAPER DRAWINGS (BLUE LINES) PATTERN REVIEW CHANGES MUST BE RECORDED AND DATA BLOCK UPDATED TO REFLECT. PATTERN PRINT DATA BLOCK IS NOT UPDATED ONCE THE PATTERNS GO TO THE FOUNDRY. RELEASED FOR ESTIMATING IS SIGNED OFF AFTER PATTERNS GO TO THE FOUNDRY. AFTER PRINT IS RELEASED FOR ESTIMATING ALL ENGINEERING CHANGES MUST BE RECORDED IN THE DIE CHANGES #A (SEE PAGES 3 THRU ). DEC. 996

3 PRINTED COPY IS <-- PREVIOUS PAGE DIE SPECIFICATION # CIRCUIT DRAWING NUMBER, RELEASE LEVEL, DESIGNER INFORMATION AND DIE DIMENSIONS FOR DIES USED IN NORTH AMERICA SEE WDX9-0M SECTION FOR ELECTRICAL CIRCUIT DIAGRAMS. STANDARD ELECTRICAL DIAGRAM NUMBER NORTH AMERICA USES 70Z NUMBER EUROPE USES 69Z NUMBER SEE CIRCUIT DRAWING NO. LISTED ON PROCESS. CONSTRUCTION SOURCE TO FURNISH. 70ZM6098 VENDORS QUOTE NOT TO BE BASED ON STOCK LIST ALONE. VENDORS RESPONSIBILITY TO ORDER STEEL QUANTITIES & SIZES TO COVER PART AS SHOWN ON DRAWING. ALL STEEL SIZES MUST BE CHECKED AFTER CASTINGS ARE MACHINED. DESIGN CONCURRED BY: DATE: ENGINEERING REL. #: DRAW DEV. LEVEL: NB00-I dev DATE: DATE: DESIGN SOURCE & JOB NUMBER STEVENS DESIGN 908-6a 8/0/9 9//9 DESIGN CONCURRED BY FORD DIE SYSTEMS ENGINEER. ENGINEERING RELEASE NUMBER FOUND ON PART DATA. DRAW DIE DEVELOPMENT LEVEL AND CAD FILE NAME (OPTIONAL FOR EUROPE). DESIGN SOURCE VENDOR COMPANY NAME. THE INTERNAL VENDOR JOB NUMBER (OPTIONAL). FOR FASTENING N.A.O. ONLY AREA OVERALL DIE SIZE DIE SHOE F-B 740 F-B 760 R-L 4400 PUNCH SHOE F-B 740 F-B 760 R-L 4400 DIE CONV. TRANS. SHUT BLANKHOLDER CONV. TRANS. HEIGHT INNER PUNCH CONV. TRANS. MINIMUM STROKE REQUIRED FOR OPERATION OF DIE IN. 0 DIE HEIGHT OR FEED LEVEL 83 NOTE: ABOVE SHUT HEIGHTS DO NOT INCLUDE BOLSTER, BLANKHOLDER PLATE, INNER RAM PLATE OR ANY BUILD-UP FURNISHED BY PRODUCTION PLANT. IDENTIFICATION STAMP IN 69Z 83XAFDD004 UPPER AND LOWER DIE FASTENING AREA FRONT TO BACK FOR (NORTH AMERICAN ONLY). UPPER AND LOWER SHOE, OVERALL SIZE FRONT TO BACK AND RIGHT TO LEFT. SHUT HEIGHT OF DIE WHEN MOUNTED IN A CONVENTIONAL OR TRANSFER PRESS. MINIMUM STROKE REQUIRED FOR OPERATION OF DIE. CHECK BOX IF DIMENSION IS IN INCHES. DIE HEIGHT OR FEED LEVEL DIMENSIONED FROM THE TOP OF THE BOLSTER OR CARRIAGE. DIE IN WHICH THE IDENTIFICATION PART STAMP IS LOCATED (OPTIONAL FOR EUROPE). APRIL 00 3

4 PRINTED COPY IS <-- PREVIOUS PAGE DIE SPECIFICATION # AUTOMATION DATA, MATERIAL BARSTOCK AND CASTING WEIGHTS BLOCK CASTING MATERIAL G00 G300 GG- EGG- D06 GGG-70L D4 GGG A SG SG-4 D.379 CAST S7 SG- C/C/S R.H. WT L.H. WT. SPECIFY THE TYPE OF MATERIAL AND ESTIMATED WEIGHT. IF MATERIAL IS NOT SPECIFIED ON LIST, WRITE THE MATERIAL NAME IN THE SPACE PROVIDED. FOR TYPE OF MATERIAL AND USAGE SEE WDX SECTION. TOTAL CASTING WEIGHT TOTAL DIE WEIGHT O.B.I,GAP OR KNEE PRESS ONLY MATERIAL BAR STOCK 08 ST 37 K 00 ST 060 D.379 S C WELDMENTS METAL R.H. WT L.H. WT. TOTAL BAR STOCK WEIGHT PUNCH WEIGHT 634 AUTOMATION DATA MANUAL LOAD SPRING LOADED STRIPPER MANUAL UNLOAD AIR CYLINDER OPERATED STRIPPER AUTOMATIC LOAD AIR CYLINDER OPERATED LIFTER AUTOMATIC UNLOAD SPRING OPERATED LIFTER ROBOT LOAD AIR CYLINDER OPERATED BLANK DEFLECTOR ROBOT UNLOAD AIR CYLINDER OPERATED BLANK CROWDER AIR CYLINDER KICKER AIR CYLINDER OPERATED BLANK PUSHER AIR CYLINDER EJECTOR AIR CYLINDER DIS. REAR GAGES LATCH EJECTOR LATCH OPERATED BAR TYPE EJECTOR SIDE GUIDES AIR BLOW-OFF BLANK STOP POSITIVE KNOCKOUT IRON JAW CLEARANCE TRI-AXIS TRANSFER GRAVITY SLIDE FEED CROSSBAR TRANSFER BLANK LOADER CLEARANCE COIL FEED. LIST MAXIMUM COIL WIDTH DIE CAN ACCEPT: AUTOMATION DATA BLOCK LISTS THE TYPE OF AUTOMATION REQUIRED TO GET THE PART IN AND OUT OF THE DIE. FOR EXAMPLE: AUTOMATIC LOAD, UNLOAD AND SPRING OPERATED LIFTERS. 4 APRIL 996

5 WORLDWIDE DIE DESIGN AND CONSTRUCTION SPECIFICATIONS VEHICLE OPERATIONS DIE SPECIFICATION # GENERAL INFORMATION BLOCK W-DX GENERAL INFORMATION LETS YOU RECORD ANY INFORMATION WHICH IS UNIQUE ABOUT THIS DIE. GENERAL INFORMATION SEE #4 (CASTING STOCK ) FOR CAST CUTTING SECTIONS AND/OR SMALL MISCELLANEOUS CASTINGS. REMOVE ALL SHARP CORNERS AND EDGES. ALL DIMENSIONS TO BE TAKEN FROM PART DATA WHERE NECESSARY. ALL DETAILS TO BE PERMANENTLY MARKED, NOT NECESSARILY STAMPED WITH THE LAST (8) DIGITS OF THE DIE NUMBER, DETAIL BALLOON NUMBER, MATERIAL AND ROCKWELL HARDNESS IF APPLIED. CAST IDENTIFICATION AND MATERIAL NUMBERS ON CASTINGS. PROVIDE TAPPED HOLES IN STEELS TO FACILITATE LIFTING THE STEEL OUT OF A POCKET. POSITION SCREWS AND DOWELS TO SUIT. PAINT FINISHED DIE PER FORD STANDARD WDX0. DETAILS OVER (4 kg FOR EUROPE) AND (. kg / 3 lbs. FOR NORTH AMERICA) ARE TO HAVE THE WEIGHT PERMANENTLY MARKED ON THE DETAIL. FOR CASTING WEIGHT MARKINGS SEE W-DX0 SECTION. WEAR SURFACES TO BE OILED WITH LIGHT WEIGHT OIL AT INITIAL BUILD ONLY. DEVELOP BLANK AT TRYOUT. GAUGES TO BE POSITIONED AFTER TRYOUT. PROVIDE SUITABLE SHEAR ON PUNCH CUTTING STEELS. POSITION AND NUMBERS OF DRAW BEAD AS REQUIRED. COORDINATING HOLES INCORPORATED IN DIE. DETAIL NO. 00, 300, 30 NOISE ABATEMENT INCORPORATED IN DIE. CHROME PLATING REQUIRED FOR CASTINGS B, C and E TEST COUPON REQUIRED FOR FLAME HARDENED CASTINGS. SEE W-DX-40M PAGE. THIS INFORMATION TO BE FILLED IN IF IT APPLIES. ATTENTION FOR EUROPE ONLY: EUROPEAN COMMUNITY DECLARATION BY THE MANUFACTURER CORRESPONDING TO THE EUROPEAN COMMUNITY MACHINE DIRECTIVE (37/98/EC) AND USE OF WORK EQUIPMENT DIRECTIVE (9/63/EC). WE HEREBY DECLARE: THAT THIS DIE DESIGN FULFILLS THE TECHNICAL REQUIREMENTS NECESSARY FOR THE MANUFACTURE OF THIS PRESS TOOL TO THE ABOVE MENTIONED MACHINE DIRECTIVE. THE DIE DESIGN IS IN LINE WITH THE FORD WDX DIE DESIGN AND CONSTRUCTION SPECIFICATIONS. FOR CHANGES OF THIS DESIGN THE EXECUTER CERTIFIES WITH HIS NAME IN THE COLUMN "CHECKED" THE COMPLIANCE OF THE ABOVE MENTIONED MACHINE DIRECTIVE. THE DIE DESIGN AND CONSTRUCTION SPECIFICATIONS, SEE WDX ALL PAGES (SAFETY CRITERIA) CONSIDERS THE ABOVE MENTIONED MACHINE DIRECTIVE WHEREVER POSSIBLE, BUT IS NOT A REPLACEMENT FOR IT. IT IS AN ADDITIONAL FORD DIE DESIGN SPECIFICATION! THIS SECTION IS ONLY TO BE FILLED IN WHEN DIE IS BEING DESIGNED FOR EUROPE. RESPONSIBLE REPRESENTATIVE COMPANY NAME: NAME: DATE: DATE FEB. 006 DIE DESIGN PROCEDURES SECTION PAGE W-DX-8M

6 PRINTED COPY IS <-- PREVIOUS PAGE DIE SPECIFICATION # PRESS INFORMATION BLOCK FOR TRIPLE, DOUBLE & SINGLE ACTION PRESS, OR GAP & KNEE PRESS. CHECK BOX IF PRESS DIMENSIONS ARE IN INCHES. SEE PROCESS FOR PRESS NUMBER OR PRESS FAMILY. FOR ADDITIONAL PRESS INFORMATION SEE FORD PRESS AUTOMATION LIBRARY (PAL). PRESS TYPE: INCHES PROD. SOURCE BUFFALO PRESS LINE # PRESS FAMILY ALT. PRESS FAMILY/LINE PRESS VERSON S.A AREA OF BED R-L AREA OF RAM R-L SLIDE ADAPT. PLATE STROKE BETWEEN GIBS 87 BETWEEN UPRIGHTS R-L BLANKHOLDER R-L INNER SLIDE S.H. BLANKHOLDER S.H. AIR CUSHION STROKE BED TO FLOOR PRESS TYPE: BLANKHOLDER ADAPT. PLATE BED TO GIBS 96 ADJ. ADJ. TRIPLE, DOUBLE & SINGLE ACTION PAGE 4B- F-B F-B SHUT HEIGHT ADJ. BOLSTER STROKES PER MIN. F-B F-B BOLSTER CARRIAGE STROKE STROKE TONS BLANKER FEED LEVEL GAP & KNEE INCHES PRESS LINE PRESS PAGE AREA OF BED R-L F-B AREA OF RAM R-L F-B THROAT SUB PLATE SHUT HEIGHT ADJ. BOLSTER STROKE STROKES PER MIN. BETWEEN GIBS BED TO GIBS WIDTH OF OPENING IN BACK (O.B.I. OR GAP) BED TO FLOOR BLANKER FEED LEVEL MAX RAM LIFTING CAPACITY S.P JAN. 00

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8 PANEL SET UP DIMENSIONS AND TIP INFORMATION PT. "R" ON LINE "A" I.S.M. DIE & PRESS M.C.S. 00 TIPPING POINT REF. W/L # START PT. "S ON LINE "C" I.S.M. FRONT OF DIE & PRESS M.C.S. REF. NOTE: MASTER CONTROL AREAS ON PANEL MUST BE COMPLETELY FITTED AND STAMPED IN ALL DIES. TIP POINT PT. "S" X REF. PT. "R" NOTE: USE THE SAME BODY LINE INTERSECTIONS FOR TIP INFORMATION ON ALL DIES. FOR PROPER LABELING OF BODY LINES SEE PAGE START W/L # Z REF. W/L # 0.0 START 4. START REF. BASE OF PATT. "C" REF. DIMENSION DIE HEIGHT BASE OF DIE SECTION A-A DESIGN AND CONSTRUCT PART TIP TO INCLUDE 0 SPRINGBACK AS SHOWN. TIP PT. X = 400 Y = 0 Z = 00 TIP ANGLE SEQUENCE ) YZ = 0 ) XZ = 3) XY = 90 FEB

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12 <-- PREVIOUS PAGE DESCRIBE EACH CHANGE MADE CHG. DETAIL CHANGES DESCRIPTION ID. PER NB00-E DATED RELEASED FOR ESTIMATING PER NB00-E HOLES ADDED & TRIM LINE REVISED, DET. 00 WAS () REQUIRED, NOTES ADDED CASTING A & B REWORKED PATTERN J ADDED PER PCD-0 DATED PATTERN REVIEW REWORKED PATTERNS C & E PER PCD-0 DATED REWORK STOCK LIST AND PATTERN B DIE DRAWING CHANGES DIE CHANGES #A THE FOLLOWING DETAILS WERE RELOCATED SHT REWORKED SHT ADDED SHT CANCELLED SHT, THRU 30 3 THRU 3 8 PRINTED COPY IS THRU ,, 6 7 7, SAME CHANGE NUMBER WILL BE USED ON ALL AFFECTED S INCLUDE ENGINEERING CHANGE NUMBER OR PROCESS CHANGE CODE AND THE DATE OF THE LETTER. IF NO LETTER IS RECEIVED, THEN STATE "NO LETTER". FOR PC CODES SEE VEHICLE OPERATIONS STAMPING PROCESS CHANGE (PC) CODE HANDBOOK. #A (CONTINUED) S CANCELLED 3 S AFFECTED,,4,7, 9,0,, 8,9,0 CHANGED DATE/NAME -4-9 B.T. VERTECH --9 AMIN P.D.C. CHECKED DATE/NAME -7-9 WRITZ P.D.C. ONE CHANGE NUMBER WILL BE REQUIRED FOR THE ENTIRE ENGINEERING CHANGE NUMBER OR PROCESS CHANGE (PC) CODE. THE SAME CHANGE NUMBER WILL BE USED ON ALL AFFECTED S. SEE PAGE 4. THE NOTE "RELEASED FOR ESTIMATING" DOES NOT REQUIRE A CHANGE NUMBER.,,8, A.W. VERTECH,,,9, ,,6 R.H. VERTECH AMIN P.D.C AMIN P.D.C. NOTE: WHEN DIE CHANGES #A IS FILLED, CONTINUE CHANGES ON DIE CHANGES CONTINUED #B, C, ETC. DIE CHANGES S ARE AVAILABLE FROM DIE SYSTEMS ENGINEERING DEPARTMENT. SEPT

13 PRINTED COPY IS <-- PREVIOUS PAGE DIE DRAWING CHANGES REVISED S CHANGES. PER NB00-E DATED 0--9 DET. 00 WAS () REQUIRED DET S. 8 THRU 70 ADDED 4 AMIN --9 SINGLE LINE DOUBLE LINE TO END CHANGE ADDED CHANGES. PER NB00-E DATED 0--9 THIS ADDED 4 AMIN --9 FORD DEPARTMENT NUMBER OR DESIGN SOURCE NAME WHEN OVERLAYS ARE REQUIRED, CROSS OFF AFFECTED AREAS AND ADD- NOTE: FOR CHANGES IN THIS AREA SEE #. CHANGES. PER NB00-E DATED 0--9 NOTE ADDED 4 AMIN --9 ADDED REQUIREMENTS: FOR DESIGN CHANGES WHICH REQUIRE ADDING OR DELETING DETAILS, MATERIAL WEIGHTS ARE TO BE REVISED ACCORDINGLY. WHEN REPLACING REDRAWN KEEP SAME NUMBER. ADDED S TO CARRY NEW NUMBER. CHANGE BALLOONS TO BE SHOWN AT BOTTOM OF. 4 DEC. 996

14 <-- PREVIOUS PAGE DIE DRAWING CHANGES PRINTED COPY IS OVERLAY CHANGE S: ALL ADDED OVERLAY S SHOULD REFER THEIR VIEWS BACK TO THE ORIGINAL S WITH A NOTE UNDER THE PARTIAL VIEW DESCRIPTION. ORIGINAL VIEWS THAT ARE REVISED SHOULD HAVE AFFECTED AREAS CIRCLED AND CROSSED OFF WITH A NOTE STATING, "FOR REVISION IN THIS AREA SEE # ". DESIGNATING CHANGED DETAIL S: ALL CHANGES ARE TO BE DESIGNATED WITH A NUMBER. EACH CHANGE WILL CARRY THE SAME CHANGE NUMBER ON ALL AFFECTED S. THESE NUMBERS ARE TO BE PLACED NEXT TO THE DETAIL NUMBER AND/OR NUMBER AFFECTED ON THE DIE DRAWING WITH A 6mm TO 8mm CIRCLE AROUND THE CHANGE NUMBER. STOCKLIST S MUST REFLECT ALL CHANGES WHEN REQUIRED. DIE CHANGES DEFINITIONS: RELOCATE - ALL DETAILS THAT ARE PHYSICALLY RELOCATED IN THE DIE. REWORK ADD CANCEL REVISE - ALL DETAILS THAT REQUIRE MACHINING, GRINDING, WELDING, ADDED FASTENING, OR ALTERING IN ANY WAY. - ADD NEW DETAILS AND S ADDED BY THE CHANGE. INCREASE IN ORIGINAL QUANTITY REQUIRED IS TO BE INDICATED IN THE CHANGE RECORD AS "WAS (--) REQUIRED". - LIST ALL DISCARDED DETAILS AND S. CROSS OUT DETAIL NUMBERS ON DRAWING AND DRAW A LINE THRU THE STOCK LIST. DECREASE IN ORIGINAL REQUIRED AMOUNT IS TO BE INDICATED IN THE CHANGE RECORD AS "WAS (--) REQUIRED". - CHANGES IN THE DIE OPERATION OR RELATED DIE NOTES. DO NOT USE IN CONJUNCTION WITH ANY DETAILS COMPRISING THE DIE. APRIL 996

15 PRINTED COPY IS <-- PREVIOUS PAGE DETAIL STOCK CALLOUT STANDARD WDX ITEMS DO NOT ADD ZERO ON SINGLE NUMBER CALLOUT FOR SECTION. EXAMPLE: WDX ORIENTATION SEE PAGES & 3. WDX ITEMS (00-99) CHG. ID RH SHWN AMT. LH OPP. AMT. DETAIL NUMBER ALTERED DETAIL NAME WDX NUMBER ORIENT PERISHABLE SPECIAL DESIGN ONLY ASSEMBLY A CHUTE HOOK WDX B RETAINER PLATE WDX A STOP BLOCK WDX A NITROGEN GAS SPRING WDX FM-P 04 4 M CAM PAD KEEPER WDX A=4 0 8 D INNER RAM ADPT. PLT. WDX SEE 8 NOTE: STANDARD WDX INNER RAM ADAPTOR PLATE INFORMATION IS TO BE DRAWN ON A (4 IN. X 36 IN.) SEPARATE AND A NOTE ADDED IN THE WDX COLUMN TO "SEE #". THIS WILL ALERT THE DIE CONSTRUCTION SOURCE FOR LOCATION OF TAPPED FASTENING HOLES. MUST SPELL OUT INNER RAM ADAPTOR PLATE. EACH DETAIL THAT IS ALTERED MUST BE SHOWN AND DIMENSIONED. NUMBER WHERE THE DETAIL OR ASSEMBLY BALLOON IS LOCATED. DETAIL NUMBER AND FOR WDX ITEMS AMOUNT OF EACH COMPONENT REQUIRED. TO ALL DESIGN PERSONNEL: THIS REVISED STANDARD WILL TAKE EFFECT ON THE RELEASE OF THE NEW ELECTRONIC STOCKLIST PROGRAM. APRIL 997 7

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17 PRINTED COPY IS <-- PREVIOUS PAGE DETAIL STOCK CALLOUT ASSEMBLY APPLICATION WDX ITEMS (00-99) CHG. ID RH SHWN AMT. LH OPP. AMT. DETAIL NUMBER ALTERED DETAIL NAME WDX NUMBER ORIENT PERISHABLE SPECIAL DESIGN ONLY ASSEMBLY 00 6 A DISAPPEARING GAGE WDX A LIFTER UNIT WDX LIFTER RACK WDX COUPLING NUT WDX COUPLING SLEEVE WDX AN ASSEMBLY IS A GROUP OF DETAILS THAT ARE TO BE CONSIDERED AS A SINGLE UNIT. EACH ASSEMBLY IS ASSIGNED THE DETAIL NUMBER IN THAT ASSEMBLY THAT IS MOUNTED TO THE CASTING. SEE PAGE 6. EXAMPLE: DISAPPEARING GAGES, "H" TYPE LIFTERS, RACK AND PINION LIFTER SYSTEMS AND CAM ASSEMBLIES ARE CONSIDERED AS ASSEMBLY ITEMS. THE ORIENTATION CODES FOR ASSEMBLY DETAILS WOULD BE ASSIGNED ONLY TO THE DETAILS THAT ARE MOUNTED TO THE MAIN CASTING. EXAMPLE: THE MAIN BODY OF A DISAPPEARING GAGE WOULD BE ASSIGNED THE ORIENTATION CODE, BUT THE AIR CYLINDER AND GAGE BLOCK WOULD NOT HAVE AN ORIENTATION CODE. SEE WDX6-60M PAGE 6. BUT ON A RACK AND PINION SYSTEM THE LIFTER UNITS AND AIR CYLINDER WOULD BE GIVEN AN ORIENTATION CODE BECAUSE THEY ARE BOTH MOUNTED TO THE CASTING. SEE WDX8-0M PAGES 9 & 0. STANDARD ITEMS AVAILABLE COMMERCIALLY ( ) CHG. ID RH SHWN AMT. LH OPP. AMT. DETAIL NUMBER ALTERED DETAIL NAME STANDARD DETAIL NUMBER ORIENT PERISHABLE SPECIAL DESIGN ONLY ASSEMBLY AIR CYLINDER WNC N A AIR CYLINDER WNC N 0 GENERAL DETAILS (00-99) CHG. ID RH SHWN AMT. LH OPP. AMT. DETAIL NUMBER 00 6 STOCK SIZE H/ O/ X W X WALL THICK. X L 70 X 40 X 40 DETAIL NAME GAGE BLOCK MATERIAL 08 HT TR RC RH WT. LH WT. ORIENT PERISHABLE SPECIAL DESIGN ONLY ASSEMBLY 00 APRIL 996 9

18 PRINTED COPY IS <-- PREVIOUS PAGE DETAIL STOCK CALLOUT STANDARD ITEMS AVAILABLE COMMERCIALLY, GENERAL DETAILS AND K.B.U. DETAILS NOTE: ALL SPECIAL ADAPTOR PLATES (NOT STANDARD) WILL BE GIVEN A 300 DETAIL NUMBER. STANDARD ITEMS AVAILABLE COMMERCIALLY ( ) CHG. ID RH SHWN AMT. LH OPP. AMT. DETAIL NUMBER ALTERED DETAIL NAME STANDARD DETAIL NUMBER ORIENT PERISHABLE SPECIAL DESIGN ONLY ASSEMBLY 300 D SPECIAL ADAPTOR PLATE 30 6 E RUBBER BUMPER 30 8 A SPECIAL IRREGULAR DIE BUTTON SEE #7 00 X 87 X 980 JOLICO (80)739- J-7003 FB-M-30-XFA84-06 Y B SPECIAL IRREGULAR PUNCH FP-M-303-XFA84-06 Y DETAIL NUMBER AND FOR STANDARD ITEMS AVAILABLE COMMERCIALLY ADDITIONAL INFORMATION REQUIRED TO IDENTIFY COMMERCIAL ITEMS SHOULD BE INCLUDED IN THE STOCK LIST. FOR EXAMPLE: MANUFACTURER S NAME, ADDRESS, TYPE OR MODEL ETC. FOR EACH ITEM SPECIFIED. GENERAL DETAILS (00-99) CHG. ID RH SHWN AMT. LH OPP. AMT. DETAIL NUMBER STOCK SIZE H/ O/ X W X WALL THICK. X L DETAIL NAME MATERIAL HT TR RC RH WT. LH WT. ORIENT PERISHABLE SPECIAL DESIGN ONLY ASSEMBLY 00 3 B O/ X 6 STRIPPER PIN 08 0 A 9 X 0 X 8 CYL. MNTG. PLATE A 3 X X 90 GUARD METAL DETAIL NUMBER AND FOR GENERAL DETAILS K.B.U. DETAILS CHG. ID RH SHWN AMT. LH OPP. AMT. DETAIL NUMBER STOCK SIZE H/ O/ X W X WALL THICK. X L DETAIL NAME MATERIAL HT TR RC RH WT. LH WT. ORIENT PERISHABLE SPECIAL DESIGN ONLY ASSEMBLY C D B 76 X 00 X 3 X 7 X 0 0 X 7 X 8 BUCK INSERT WINDOW UPR. TRIM STEEL S7 08 S7 NA DBL TEMP NA DBL TEMP DETAIL NUMBER 0-99 FOR KELLER BUILD-UP (K.B.U.) DETAILS EXAMPLE: TRIM STEELS MOUNTED IN A POCKET THAT IS CONTOUR MACHINED. 0 APRIL 996

19 <-- PREVIOUS PAGE CASTING STOCK CALLOUT PRINTED COPY IS ALL CAST CUTTING SECTIONS WILL BE GIVEN A 800 DETAIL NUMBER DESIGNATION. LOWER DIE CAST SCRAP CUTTING SECTIONS CAST CUTTING SECTIONS CHG. ID SHOWN AMT R.H. AMT L.H. DETAIL NUMBER MATERIAL HT TR RC RH WT LH WT ORIENT. DESIGN ONLY ASSEMBLY CHG. ID SHOWN AMT R.H. AMT L.H. DETAIL NUMBER MATERIAL HT TR RC RH WT LH WT ORIENT. DESIGN ONLY ASSEMBLY C 80 4 C 80 4 C C CC# TM FLM HDN MIN FLM CC# TM HDN MIN CC# TM FLM HDN MIN FLM CC# TM HDN MIN FLM K CC# TM HDN MIN 87 FLM K CC# TM HDN MIN 9 88 FLM K CC# TM HDN MIN 3 89 FLM K CC# TM HDN MIN 7 DETAIL NUMBER AND FOR LOWER DIE CAST SCRAP CUTTERS ONLY DETAIL NUMBER AND FOR CAST CUTTING SECTIONS ONLY ANY CAST DETAIL WHICH REQUIRES CONTOURING WILL BE GIVEN A 700 DETAIL NUMBER DESIGNATION. EXAMPLES WOULD BE DIE INSERTS, CAM PAD INSERTS, SMALL CAST WINDOWS. CONTOUR AND PROFILE BUILD-UP CASTINGS CHG. ID SHOWN AMT R.H. AMT L.H. DETAIL NUMBER NAME MATERIAL HT TR RC DIMENSIONS L W H RH WT LH WT ORIENT. PERISH. SPECIAL DESIGN ONLY ASSEMBLY C C C INSERT INSERT INSERT CC# TM FLM HDN FLM CC# TM HDN FLM CC# TM HDN MIN MIN MIN DETAIL NUMBER AND FOR CONTOUR AND PROFILE BUILD-UP CASTINGS ALL CAST NON-CONTOUR DETAILS SUCH AS PEDESTALS, KICKER BRACKETS, FLANGE STRIPPERS, CAM DRIVERS AND ADAPTOR FOR MOUNTING RACK AND PINION HOUSINGS WILL BE GIVEN A 900 DETAIL NUMBER DESIGNATION. MISCELLANEOUS CASTINGS CHG. ID SHOWN AMT R.H. AMT L.H. DETAIL NUMBER NAME MATERIAL HT TR RC DIMENSIONS L W H RH WT LH WT ORIENT. PERISH. SPECIAL DESIGN ONLY ASSEMBLY UPR. MOUNTING B BRACKET D DETAIL NUMBER AND FOR MISCELLANEOUS CASTINGS APRIL 996

20 PRINTED COPY IS <-- PREVIOUS PAGE ORIENTATION INFORMATION THE ORIENTATION CODE REFERS TO THE ORIENTATION OF THE MOUNTING SURFACE OF THE CASTING OR DETAIL IN RELATIONSHIP TO THE BASE DATUM LINE OF THE "" CASTING OR DETAIL. FOR SUB-ASSEMBLIES, SEE PAGE 8; FOR ASSEMBLIES, SEE PAGE FOR HORIZONTAL- WHEN THE DETAIL OR CASTING IS LOCATED ON A HORIZONTAL SURFACE PARALLEL TO THE BASE DATUM LINE OF THE "" CASTING OR DETAIL. FOR VERTICAL- WHEN THE DETAIL OR CASTING IS LOCATED ON A VERTICAL SURFACE PERPENDICULAR TO THE BASE DATUM LINE OF THE "" CASTING OR DETAIL. FOR A SINGLE ANGLE TIP- WHEN THE DETAIL HAS A SINGLE ANGLE TIP SQUARE TO THE CENTERLINE CASTING BASE DATUM LINE. FOR A COMPOUND ANGLE TIP- WHEN THE DETAIL HAS A SINGLE ANGLE TIP NOT SQUARE TO THE CENTERLINE CASTING BASE DATUM LINE. SEE PAGE 3. FOR ANY BORED HOLE PERPENDICULAR TO THE BASE DATUM LINE- GUIDE PIN, BUSHINGS, ETC. FOR ANY BORED HOLE HORIZONTAL TO THE BASE DATUM LINE- PAD RETAINER PIN, GAS SPRING IN A CAM SLIDE, ETC. 7 FOR ANY BORED HOLE NOT PERPENDICULAR OR HORIZONTAL TO THE BASE DATUM LINE. SEE PAGE APRIL 996

21 "" AND ORIENTATION EXAMPLE PUNCH SHOE BASE DATUM LINE CAM SLIDE BASE DATUM LINE PUNCH SHOE CASTING (B) AERIAL CAM SLIDE (ANGLE) CASTING (M) DETAIL OR CASTING NAME DIE SPRING BUMPER SPRING RETAINER PLATE AERIAL CAM SLIDE WEAR PLATE WEAR PLATE FLANGE STEEL WEAR PLATE "" CODE B B B B M M M A 3 ORIENTATION CODE DIE SHOE CASTING (A) DIE SHOE BASE DATUM LINE PLAN VIEW ELEVATION VIEW EXAMPLE OF COMPOUND ANGLE TIP PUNCH DETAILS USED IN DIRECT PIERCING OPERATIONS ARE NOT CONSIDERED AS AN ASSEMBLY. THE PUNCH AND RETAINER WOULD EACH HAVE A "" CODE OF "B" (PUNCH SHOE) AND AN ORIENTATION CODE OF "". FEB

22 PRINTED COPY IS <-- PREVIOUS PAGE STOCK SIZE DESCRIPTION CHART STOCK TYPE H/ O/ W WALL THICK. L STOCK SAMPLE CALL-OUT DESCRIPTION SQUARE STOCK H H X W X L H= HEIGHT W= WIDTH L= OVERALL LENGTH L W ANGLE IRON NO MINUS INDICATES ANGLE IRON WALL THICK. H L H X W X WALL THICK. X L H= HEIGHT W= WIDTH WALL THICKNESS L= OVERALL LENGTH W SQUARE TUBE MINUS INDICATES SQUARE TUBE WALL THICK. H L H X W X WALL THICK. X L H= HEIGHT W= WIDTH WALL THICKNESS L= OVERALL LENGTH W C- CHANNEL + PLUS INDICATES C-CHANNEL WALL THICK H L H X W X WALL THICK. X L H= HEIGHT W= WIDTH WALL THICKNESS L= OVERALL LENGTH W ROD O/ X L O/= ROD DIAMETER L= OVERALL LENGTH L O/ TUBE WALL THICK. O/ X WALL THICK. X L L O/= TUBE OUTSIDE DIAMETER WALL THICKNESS L= OVERALL LENGTH O/ 4 SEPT. 998

23 PRINTED COPY IS <-- PREVIOUS PAGE DIE DRAWING DEFINITIONS CHANGE ID CHANGE NUMBER FOR CHANGES MADE TO THE DETAIL. SEE PAGES 3 THRU. LH AMOUNT THE NUMBER OF DETAILS NEEDED FOR PRODUCTION OF A LEFT-HAND PART. RH AMOUNT THE NUMBER OF DETAILS NEEDED FOR PRODUCTION OF A RIGHT-HAND PART. PATTERN PATTERN LETTER ASSIGNED TO EACH CASTING. SEE WDX-M PAGE 4. DETAIL NO. ALTERED NAME STANDARD # WDX# MATERIAL HEAT TREAT RC DETAIL NUMBER ASSIGNED TO EACH ITEM OR COMPONENT. PAGE NUMBER OR NUMBERS WHERE THE DETAIL IS SHOWN. DENOTES THE CASTING WHERE THE ASSEMBLY, SUBASSEMBLY, CASTING OR DETAIL IS MOUNTED. ALSO REQUIRES AN ORIENTATION CODE. SEE WDX-M PAGE 4 FOR CASTING/PATTERN CODE. IF DETAIL DOES NOT A CASTING (FOR EXAMPLE: THE A & B CASTINGS), THEN LEAVE THE SPACE BLANK. THE FOLLOWING SITUATIONS ARE EXCEPTIONS TO THE RULE: LOCATING CONE IS CONSIDERED MOUNTED TO THE UPPER PAD OR UPPER SHOE. FLANGE STRIPPER ASSEMBLY UNIT IS CONSIDERED MOUNTED TO THE LOWER BUCK. PUNCH DETAILS USED IN DIRECT PIERCING OPERATIONS ARE CONSIDERED MOUNTED TO THE PUNCH SHOE. AERIAL CAM UNITS ARE CONSIDERED MOUNTED TO THE UPPER. SEE WDX7-M PAGE 6. BASE MOUNT CAM UNITS ARE CONSIDERED MOUNTED TO THE LOWER. SEE WDX7-M PAGE. FITTINGS AND HOSES ARE CONSIDERED MOUNTED TO UPPER OR LOWER DIE SHOE. DOES NOT REQUIRE AN ORIENTATION CODE. THE STANDARD ITEM ORDERED REQUIRES ALTERATION FOR THIS DETAIL. DETAIL NAME OR DESCRIPTION. THE NUMBER OR DESCRIPTION ASSOCIATED WITH STANDARD ITEMS. THE NUMBER ASSOCIATED WITH FORD STANDARD PARTS. MATERIAL THE DETAIL IS MADE OF. TYPE OF HEAT TREATING TO BE APPLIED. ROCKWELL C FACTOR (HARDNESS). H/ O/ DETAIL DIMENSION. SEE PAGE 4. W DETAIL DIMENSION. SEE PAGE 4. WALL THICK. DETAIL DIMENSION. SEE PAGE 4. L DETAIL DIMENSION. SEE PAGE 4. LH WEIGHT THE APPROXIMATE WEIGHT OF THE LEFT-HAND CASTING OR DETAIL. SEE PAGE 4. RH WEIGHT THE APPROXIMATE WEIGHT OF THE RIGHT-HAND CASTING OR DETAIL. SEE PAGE 4. ORIENTATION SEE WDX SECTION FOR MATERIAL USAGE. REFERS TO THE ORIENTATION OF THE MOUNTING SURFACE OF THE CASTING OR DETAIL IN RELATIONSHIP TO THE BASE DATUM LINE OF THE "" CASTING OR DETAIL. FOR EXAMPLES, SEE PAGES & 3. APRIL 996

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