State of the art of 3D printing/additive manufacturing technologies and their possible application in buildings/curtain wall/construction industry
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1 State of the art of 3D printing/additive manufacturing technologies and their possible application in buildings/curtain wall/construction industry Natasa Mrazovic, M.Arch.Eng., lic.arch., M.CE. Permasteelisa, Middelburg, 14/08/26
2 II AM FOR CURTAIN WALLS 1) AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS 2) WHAT IS POSSIBLE TODAY 3) WHAT IS POSSIBLE WITH EXTENDED KNOWLEDGE 4) POSSIBLE NEW FUNCTIONS AND APPLICATIONS 5) BRAINSTORMING.
3 Courtesy of Foster + Partners ADDRESS SOME EXISTING PROBLEMS IN DESIGN AND PRODUCTION
4 Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS
5 Sciaky 19x4x4 feet EBM, DMLS + welding x1.2192x Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 RESEARCH / AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS
6 Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 RESEARCH / AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS
7 Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 RESEARCH / AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS
8 1. PROTOTYPE DIFFERENT SEGMENTS OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL 2. IMPROVE EXISTING OR ADD NEW FUNCTIONS TO A CURTAIN WALLS 3. ADDRESS SOME EXISTING PROBLEMS IN DESIGN AND PRODUCTION 4. PROTOTYPE AN INNOVATIVE FULL SCALE HIGH-PERFORMANCE FAÇADE ELEMENT AND TEST THE PERFORMANCE USING THE DIGITAL PROCESSES ALREADY DEVELOPED OR DEVELOP NEW fof html POSSIBLE RESEARCH DIRECTIONS FOR PERMASTEELISA
9 WHAT IS POSSIBLE TODAY? 1_ SEMI-FINISHED OPTIMIZED CORNER CLEATS 3) OPTIMIZED NODAL POINT 2) SEMI-FINISHED OPTIMIZED T-CONNECTOR Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL
10 WHAT IS POSSIBLE TODAY? SEMI-FINISHED OPTIMIZED CORNER CLEATS Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL
11 WHAT IS POSSIBLE TODAY? SEMI-FINISHED OPTIMIZED T-CONNECTOR Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL
12 WHAT IS POSSIBLE TODAY? OPTIMIZED NODAL POINT Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL
13 WHAT IS POSSIBLE TODAY? Developed DESIGN METHOD that allows 3D printing techniques to be used to produce critical structural steel elements for use on complex projects ARUP + WithinLab + AM partner CRDM/3D Systems + EOS EXAMPLE CRITICAL STRUCTURAL STAINLESS STEEL ELEMENTS - ARUP
14 WHAT IS POSSIBLE TODAY? POTENTIAL OF MULTIMATERIAL 3D PRINTING
15 PROTOTYPE AN INNOVATIVE FULL SCALE HIGH-PERFORMANCE FAÇADE ELEMENT
16 THEORY MODEL SIMULATE E.G. PARAMETRIC MODELING VALIDATE CALIBRATE QUANTIFICATION LABORATORY TESTS - FABRICATE & TEST PROTOTYPES/PHYSICAL MODELS IN REAL LIFE CONDITIONS SIMULATIONS DELIVERY, DEPOSITION AND POST-DEPOSITION BEHAVIOR MATERIAL AND TEST THE PERFORMANCE USING THE DIGITAL PROCESSES ALREADY DEVELOPED OR DEVELOP NEW
17 WHAT IS POSSIBLE WITH EXTENDED KNOWLEDGE? 3Y RESEARCH/WORK: 1. SOLVE SPECIFIC PROBLEMS AND FUNCTIONS WITH SMART DESIGN 2. PROTOTYPE SPECIFIC SEGMENTS 3. PREDICT THEIR BEHAVIOR 4. TEST THEIR PERFORMANCE IN REAL LIFE CONDITIONS AND COMPARE WITH OTHER TECHNOLOGIES IF POSSIBLE 5. COMPARE PREDICTED AND REAL LIFE RESULTS 5Y RESEARCH/WORK: 1. FULL SCALE TESTED FOR APPLICATION WITH SMART SPECIFIC FUNCTIONS AND DESIGNED ASSEMBLY cca 10Y RESEARCH/WORK: 1. FULL SCALE FROM 6 BUT MANUFACTURED AND TESTED IN ONE MOVE DEPENDS ON THE TECHNOLOGY DEVELOPMENT (BUILD CHAMBER SIZE, RESOLUTION AND MATERIAL) PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL
18 3D PRINTING/ ADDITIVE MANUFACTURING THE BIG PICTURE
19 Energy Cavity Wind Adaptive Façade Solar Kinetic Bi-Metal Façade Fully Integral Façade Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS
20 Sphere within Sphere Active Insulation Mono Material Recycling Element Tissue Engineering Skin Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS
21 Direct Glass Fabrication : The Idea DGF-Joint II DGF-Joint I DGF-Fishtank Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS
22 Biomimicry Skin Customization: Rotating Sunscreen Customization: Zero-Tolerance Refurbishment Façade Customization: Snap- Façade Joint Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS
23 Customized Sound Absorber Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS
24 Courtesy of Permasteelisa ADDRESS SOME EXISTING PROBLEMS IN DESIGN AND PRODUCTION
25 BRAINSTORMING.
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