REINFORCEMENT SPLICING SYSTEM PEPSCON (Pre-Engineered and Precast Concrete Structures)
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1 REINFORCEMENT SPLICING SYSTEM PEPSCON (Pre-Engineered and Precast Concrete Structures)
2 > Created in 1983 by French entrepreneurs. About us > Headquartered in Bangkok, Thailand. > 900 collaborators worldwide. > Worldwide distributor network. > projects successfully delivered.
3 Offices in 13 countries Turnover repartition Construction activity Middle East 55% India 13% Asia & Oceania 12% Europe 11% Americas 5% Africa 4%
4 Precast Splicing System
5 Introduction
6 Principle A B C Threaded bar Groutec coupler Rebar Screw the coupler onto the bar. Make sure that the cavity side is sealed with the protection cap. Ensure that all the couplers are flush with the formwork Positionners for wooden or metallic formworks also available. Cut the inlet and outlet pipes at the suitable length so that they won t be covered by the concrete.
7 Principle 4 5 Insert pipe plug or adhesive tape into the inlet and outlet injection pipes. Close the formwork and cast the concrete. Bring the pre-cast element to site. Check that the bars protruding from the previous element are long enough. Insert the new element over the previous one and proceed to mortar injection.
8 Applications For all your precast elements Wall elements Column elements
9 Applications Horizontal or vertical applications possible. Example of vertical applications: Groutec in the upper element (using sealing disc) Groutec in the lower element (injection or gravity filling)
10 Precise and smart with its threaded end optimize the installation process in the formwork limit risks of misalignment. makes Groutec a compact-agile solution, solving congestion issues. Compatible Thread compatible: Bartec, Fortec, Rolltec, Griptec systems Grout compatible: major non-shrink grouting mortars brands can be used Large range of accessories available Positioners for wooden (screw type) and metal formworks (magnetic type) Sealing discs for vertical installation with Groutec on the top Cope with bar misalignment: Misalignments of up to 25 mm for small bars (Ø12-Ø20),up to 20mm for medium bars (Ø25) and up to 25 mm for large bars (Ø28-Ø40) can be coped with. Engineered shape for optimal concrete bond Benefits
11 Grout Compatibility Grout should be of non-shrink type with a minimum compressive strength of 80 Mpa as per ASTM standard / 70 Mpa as per IS standard. Groutec couplers have been designed to work with grouts commonly-available on the market. Manufacturer: ULTRATECH Grade: Powergrout NS-1
12 Dextra equipment in action.
13 Tensile Performance Groutec splices of grade 500 MPaand grade 60 ksi rebars comply with IS16172, BS 8110, ACI 318 type 2, IBC and AASHTO specifications. (performance is guaranteed at 28 days, provided that our Installation Instructions have been scrupulously applied).
14 Tensile Performance At ambient temperature not below 20 C, bracings can be removed after 7 days.
15 IS16172-Low Cycle Fatigue Performance Test Set-Up for LCF Load vs Deflection Curve during LCF
16 Low Cycle Fatigue Performance To be conducted once in 3 years, last conducted in Stress : +/- 173 Mpa Load Amplitude : +/ kn Frequency : 0.35 Hz Tensile load applied on each bar after completion of 10,000 cycles and results exceeded 565Mpa (specified UTS of Fe500D rebar).
17 Load Testing as per ICC AC133 Static Tensile Test The Groutec assembly shall develop 100% of specified tensile strength of rebar and 125% of specified yield strength of rebar. Static Compression Test The Groutec assembly is subjected to compression load of not less than 125% of specified yield strength. Cyclic Tension and Compression Test The groutec assembly is tested in cylic compression and tension from stage 1 to 3 and then to stage 4 Angular Misalignment Test One of the ends of each assembly is intentionally misaligned angularly and eccentrically with the clamping end bended back to its original orientation. The tension test should not reduce the specified UTS of the assembly rebar as result of misalignment and eccentricity.
18 Load Testing as per ICC AC133 Diameter 16mm/#5 20mm/#6 25mm/#8 28mm/#9 32mm/#10 40mm/#14 TEST Sample Results Static Tension Test PASS PASS PASS PASS PASS PASS Static Compression Test PASS PASS PASS PASS PASS PASS Cyclic Tension and Compression Test PASS PASS PASS PASS PASS PASS Tension Misalignment Angular PASS PASS PASS PASS PASS PASS Tension Misalignment Eccentric PASS PASS PASS PASS PASS PASS
19 Groutec in Practice Click to watch video The Plum Central Station, Bangkok, Thailand - Residential Project
20 Groutec Dimensions Bar size A B C Minimum rebar engagement length Maximum rebar engagement length mm mm mm mm mm mm Note : The diameters of the inlet & outlet holes are designed to fit with PE pipes (PE80/PN12.5) as per ISO and BS EN :2003 standards.
21 Manufacturing Facilities
22 Production facilities International International Domestic
23 Design support System drawings, part identification & traceability for Engineered Bar Systems projects CAD & BIM designer support on major 2D/3D platforms
24 Projects Applications & References
25 Industry partners Working for more than 30 years with all major Contractors Consultants & designers
26 Worldwide projects
27 Jamnagar Reliance (largest refinery in the world) - India GROUTEC 137,000 Couplers (Column & Beam Precast) -RAWFCD45001 Groutec RAWFCD45004 Groutec 40
28 Jamnagar Reliance (largest refinery in the world) - India
29 Jamnagar Reliance (largest refinery in the world) - India
30 Jamnagar Reliance (largest refinery in the world) - India GROUTEC Coupler GROUTEC Coupler
31 Jamnagar Reliance (largest refinery in the world) - India
32 DAICEC Reliance L&T SAMSUNG JV - India
33 Motera GCA stadium Ahmedabad L&T - India
34 TEEMAGE Precast Chennai Silks showroom - CHENNAI
35 TEEMAGE Precast NLC CORP OFFICE- CHENNAI
36 Medan - Gulf precast, UAE
37 Medan - Gulf precast, UAE
38 Medan - Gulf precast, UAE
39 Medan - Gulf precast, UAE
40 Medan - Gulf precast, UAE
41 Medan - Gulf precast, UAE
42 Angel Court (Byrne Bros UK)
43 L&T Realty (22-storey) - India
44 L&T Realty 22-storey -India Precast bearing wall with GROUTEC Coupler
45 L&T Realty 22-storey -India GROUTE C GROUTE C GROUTE C
46 L&T Realty 22-storey - India GROUTEC casted in wall
47 L&T Realty 22-storey - India Stock of precast wall with GROUTEC Coupler
48 L&T Realty 22-storey - India Stock of precast wall with GROUTEC Coupler
49 L&T Realty 22-storey - India GROUTEC in precast wall Put wall down to starter bars
50 London Wall Place (Office Building) in UK
51 London Wall Place (Office Building) in UK GROUTEC Coupler in wall
52 SOBHA Dreamacres (Bangalore) - India
53 SOBHA Dreamacres (Bangalore) - India First phase consists of 13 towers (completed)
54 BCC Infra BHARAT GHAZIABAD India Group of condo tower, bearing wall 2 nd phase: 18 towers (7 towers completed) 3 rd phase: 20 towers (basement under progress, precast panel casting in progress)
55 Mercedes Benz (India)
56 Mercedes Benz (India)
57 Mercedes Benz (India)
58 Ritta - Thailand -Grouteccoupler (Injection fill) for d16 d32
59 Rebarscaging (with Groutec) for concrete casting After concrete casting, this plate would be removed
60 This frame is remained with the concrete casting as a guidance for fixing with the dowel bars in footing at site Ritta - Thailand
61
62
63 Ritta - Thailand
64 Ritta - Thailand
65 Ritta - Thailand
66 Ritta - Thailand Template to align the footing starter bars
67 Ritta - Thailand
68 Ritta - Thailand
69 Ritta - Thailand
70 Ritta - Thailand
71 Ritta - Thailand
72 Ritta - Thailand
73 Nestle Bangpoo & Nestle Chachoengsao
74 Nestle Bangpoo & Nestle Chachoengsao
75 Nestle Bangpoo & Nestle Chachoengsao
76 Nestle Bangpoo & Nestle Chachoengsao
77 Nestle Bangpoo & Nestle Chachoengsao
78 Nestle Bangpoo & Nestle Chachoengsao
79 Jotun Paint - Thailand
80 Jotun Paint - Thailand
81 Jotun Paint - Thailand
82 PSP 1 Modernize - Thailand
83 Forest City Malasia Residential towers Multitower complex. Purpose built precast factory at site. Groutec in panels and columns
84 Forest City Malasia Residential towers
85 Forest City Malasia Residential towers
86 For more information about our range, services and designer tools:
CARES Technical Approval Report TA1-B 5042
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