NAUTILUS MARINE SERVICE GmbH. History of VITROVEX
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1 NAUTILUS MARINE SERVICE GmbH History of VITROVEX
2 NAUTILUS MARINE SERVICE GmbH VITROVEX, Glass products for marine science and technology Scientific systems and instruments
3 The Start 1989 First contact with JENAer Glaswerke, GDR 1990 Experiments with mouth-blown hemispheres and unsuccessful pressure tests 1991 First samples form steel mould and hydraulic stamp, pressure tests now successful 1994 Production by PILOTEC GmbH 1997 Production by QVF Pilotec GmbH
4 Present Status 1998 Glass moulded by SCHOTT in Mainz 2002 QVF closes factory in Jena 2003 Nautilus takes over the marine product line Since 1992 the same staff works for the VITROVEX line of products ensuring constant high quality derived from experiences gained in 16 years.
5 Material and Properties VITROVEX products use SCHOTT borosilicate glass 3.3 Glass has properties which makes it ideally destined for deep sea use. It is -corrosion resistant -light -chemically, electrically and magnetically inert -transparent -inexpensive
6 Production Liquid glass flows from the dispenser into the mould (covered) Photo: SCHOTT
7 Production 2 A 17 hemisphere in mould Ühoto: SCHOTT
8 Production 3 Vacuum lifter transfers hemisphere from mould Photo: SCHOTT
9 Production 4 Transfer from moulding station to transport Photo: SCHOTT
10 Photo: SCHOTT Annealing
11 Grinding 1.Equator ground by milling machine and diamond tools(today grinding compound) 2. Manual smoothing 3. Manual polishing
12 1. Adjustment of hemisphere on a rotatable and tiltable platform 2. Drilling according to specified location and diameter 3. Flat ground for sealing Drilling
13 Assembly of Connectors Penetrators assembled according to customer s specification for use as a glass instrument housing for an ocean bottom seismometer (OBS) Photo: WHOI
14 VITROVEX Products 1 Glass Floatation 17 inch for 6.700m, 9.000m and 12000m waterdepth 13 inch for 7000m waterdepth Other sizes upon request
15 Mooring System Glass Floats are used as buoyancy material within oceanographic mooring Typical Currentmeter mooring system (AWI)
16 EDDYGRIP Floatation Modules EDDYGRIP is a swivelling sphere attachment. It is neutrally bouyant and seawater resistant. Developed, tested and patented by Alfred-Wegener-Institut for Polar- and Marine Research. Eddystop is a stopper to keep floatation in place. Eddyrope is a 10mm rope made of Kevlar or Dyneema provided with a polyester protection braid.
17 VITROVEX Instrument Housings Glass Instrument Housings 17 Spherical 13 Spherical Cylindrical Photo: CPPM-Marseille
18 VITROVEX CIH Cylindrical Instrument Housings used as LED-Beacon for calibration of ANTARES strings OAL 320mm OD 187mm ID 159mm P 600 bar
19 VITROVEX Laser Beacon Glass/Titanium Instrument Housing used as Laser Beacon Development in co-operation of University Valencia/Spain, SICO Quartz/IKTZ & NAUTILUS
20 VITROVEX Antennae Glass/Titanium Housings used as: -GPS antenna -DGPS antenna -GPS-Mouse -IRIDIUM antenna Submersible 3000m or 6000m
21 VITROVEX O-Ring Seal Instrument Housings, spherical with O-ring seal Used as pressure housing for main control electronics of an Autonomous Underwater Vehicle (AUV ) of BLUEFIN ROBOTICS
22 VITROVEX Seismometer In co-operation with the University in Hamburg, Geophysical Institute we developed a long-time recording Multi- Parameter recording system for seismological Research New version w/titanium frame
23 VITROVEX Seismometer Measured Parameters Motion x,y & z Sound Current, temperature Attitude (heading, pitch and roll Tilt 50 Hz to 50 (100) s Hz (optional) +/- 30 optional 1 +/- 0,001 (optional)
24 Optical Domes - Different optical quality mm diam. - up to λ/2 surface - BK7, quartz or borosilcate glass Optical Dome BK7 146/15mm
25 Advantages of VITROVEX 1. High dimensional constance, providing that hemispheres can be mingled. 2. Hemispheres need no orientation due to high accuracy polishing 2. High transparency allows simple optical applications UW Crawler with pan&tilt video camera (VENUS) Photo: IUB-Bremen
26 VITROVdEX The technological know how of glass and combination of glass and metal is utilised to develop new products. The source of our glass is SCHOTT, the leading glass manufacturer. The manufacturing methods are appropriate to the material and guarantee first class products.
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