PROFAB Global Fabrication Cost Effective Solutions

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Scott Doyle
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1 PROFAB Global Fabrication Cost Effective Solutions

PROFAB About Us Profab was established in 1998 in response to industry demand for a cost effective, South East Asian fabrication solution that was aligned to the development of projects, and to the

Today Profab is a recognized leader in the fabrication industry, with core capabilities in the areas of: Pressure vessels Modules, skids and platforms Subsea and mooring equipment Piping Specialist

2 PROFAB About Us Profab was established in 1998 in response to industry demand for a cost effective, South East Asian fabrication solution that was aligned to the development of projects, and to the stringent standards of high specification industries and applications such as oil and gas. Today Profab is a recognized leader in the fabrication industry, with core capabilities in the areas of: Pressure vessels Modules, skids and platforms Subsea and mooring equipment Piping Specialist structures Profab s world class fabrication facilities in Batam, Indonesia span 14 Hectares, and include 30,000m² of undercover work areas, and 350m of water front quay. Profab engineering and procurement capabilities, along with our ability to fabricate and loadout large complex structures, and preassemble and trial fit components, help ensure our clients have the benefit of minimal interface risks. Profab uses the latest technology production equipment covering a wide range of processes including cutting, rolling, profile forming, welding, blasting and painting. We have our own skilled workforce and well developed systems to ensure globally accepted quality and safety, and a commitment to timely delivery that is second to none. Profab has served projects and supplied products that are now in service in more than 24 countries, representing every continent except the Antarctic. Our client base represents some of the world s largest and most respected organizations, and our high volume of repeat business is testament to the strength of our capability.

Our Values and Visions Global Fabrication Cost Effective Solutions At Profab, we pride ourselves on the quality of our work and our ability to deliver complex projects and products for the most

5 Millions MenHours LTI Free (September 2013) Profab operates with the highest regard for safety and the environment and our aim is to ensure this is clearly evident in all our activities.

3 Our Values and Visions Global Fabrication Cost Effective Solutions At Profab, we pride ourselves on the quality of our work and our ability to deliver complex projects and products for the most demanding applications, safely, and reliably. 4.5 Our Motto Safety starts with me TRIFR LTIFR Milestone Record 11.5 Millions MenHours LTI Free (September 2013) Profab operates with the highest regard for safety and the environment and our aim is to ensure this is clearly evident in all our activities. Meeting expectations is a key part of our commitment to our clients. We value our integrity, and the trust our clients place in us, and we return that trust by saying clearly and openly what we will do, and doing what we say. profab-group@nov.com nov.com

PROFAB Our People At the heart of our business is our

Through extensive training and continuous development

versatile and capable work force and staff, who can be

an extended period, and some right from inception.

4 PROFAB Our People At the heart of our business is our people. Through extensive training and continuous development and improvement processes, Profab has built a highly versatile and capable work force and staff, who can be relied upon to deliver quality workmanship, and world class performance, every time. Many of Profab s staff have been with the company for an extended period, and some right from inception. Profab operates with the vast majority of its workforce made up of direct employees. oupled with the extensive range of resources at our disposal our philosophy is to try to perform all tasks in-house to maximize our control on quality and delivery.

Our Clients Global Fabrication Cost Effective Solutions Profab has fabricated

We have delivered to specification for some of the world s largest and most

including FMC, GE, Aker Solutions, Halliburton, Technip, Subsea7, Hereema, Mc

5 Our Clients Global Fabrication Cost Effective Solutions Profab has fabricated products for clients and projects around the globe. We have delivered to specification for some of the world s largest and most respected companies including Chevron, Exxon- Mobil, Shell, Statoil, Total, Inpex, and Petrobras. We have completed projects for both contractors and product manufacturers including FMC, GE, Aker Solutions, Halliburton, Technip, Subsea7, Hereema, Mc Dermott, and Siemens, to name but a few. We are proud of our success in achieving repeat business as we believe this is the strongest measure of the competency of our work. profab-group@nov.com nov.com

PROFAB Engineering and Drafting Profab has a

engineering software including: PV Elite

s engineers and draftsmen are well versed in

including: ASME VIII Div, 1, 2 PD 5500 AS

6 PROFAB Engineering and Drafting Profab has a high caliber team of engineers and CAD draftsmen with extensive experience in fabrication. For pressure vessels and steelwork detailing, we have our own licensed suite of engineering software including: PV Elite Tekla CADworks (3D) NozzlePro AutoCAD Profab s engineers and draftsmen are well versed in a wide range of codes and standards including: ASME VIII Div, 1, 2 PD 5500 AS 1210 ASME B31,3 / B31.4 and B31.8 API 661 / API 1104, API 2B, APIR2A AWS D1.1 DNV-0S-F01 / DNV-0S-C401 NORSOK M-101

Equipment and Facilities Global Fabrication Cost Effective Solutions Profab has extensive undercover workshop

Coping Machine Multi Head Flame Cutting Machines Hydraulic Beam Straightening Machine Beam Gantry Welding Machines

rolling plate up to 125mm thick x 3500mm wide Machine shop complete with: Lathes Band saws Drop saws Vertical

bug and band welding systems Submerged arc welding including twin arc systems Automatic and Semi automatic FCAW and

room facilities for alloy and exotic welding Covered workshops for blasting and painting including automatic blast

7 Equipment and Facilities Global Fabrication Cost Effective Solutions Profab has extensive undercover workshop facilities designed to maximize productivity and support the efficient one-stop-shop delivery of our projects and products. Pre-fabrication workshop for beam fabrication, profiled sections, and rolling, complete with: CNC Universal Beam Coping Machine Multi Head Flame Cutting Machines Hydraulic Beam Straightening Machine Beam Gantry Welding Machines Beam Assembly Machines Profile Bending Machine CNC Vessel and Pipe Profiler Plate Rolling Machines capable of rolling plate up to 125mm thick x 3500mm wide Machine shop complete with: Lathes Band saws Drop saws Vertical borers Hydraulic punches Welding equipment and facilities supporting a wide range of processes including: Auto pipe bug and band welding systems Submerged arc welding including twin arc systems Automatic and Semi automatic FCAW and inner shield Overlay hot wire TIG for small bore Electro slag strip weld overlay machines Orbital TIG system Clean room facilities for alloy and exotic welding Covered workshops for blasting and painting including automatic blast lines for plate and sections, and capability to apply a broad spectrum of coatings including: Epoxy Polyurethanes Plastite Thermally sprayed aluminum Glass flake Nova coats Coal tar epoxy Passive fire protection profab-group@nov.com nov.com

PROFAB Management Systems Profab understands projects, and the

We utilize the latest project management software and systems

Profab has an extensive array of production management tools

backed by over 15 years of tried and tested experience.

and our facility is ASME U stamp accredited.

8 PROFAB Management Systems Profab understands projects, and the demands of project deliveries. We utilize the latest project management software and systems to monitor and control project deliverables. Profab has an extensive array of production management tools for planning and progress monitoring, developed in-house, and backed by over 15 years of tried and tested experience. Profab has an ISO 9001 certified quality management system, and our facility is ASME U stamp accredited. Safety is paramount at Profab, and we operate a world class safety management system to ensure best practice in safety management at all times.

9 Segments and Services Global Fabrication Cost Effective Solutions Pressure Vessels Piping Subsea Structures and Mooring Systems Specialist Structures Modules, Skids and Platforms Power, Water and Minerals Handling nov.com

PROFAB Pressure Vessels Profab s pressure

steel, internally clad and exotic materials

10 PROFAB Pressure Vessels Profab s pressure vessel group can design and build pressure vessels for any application and any industry: Towers and columns Separators and knockout drums Receivers, tanks, and storage vessels Carbon steel, stainless steel, internally clad and exotic materials High pressure, heavy wall and corrosive service. We carry quality accreditation/certification including ASME U, U2, R Stamp, AS 1210 and NACE MR 0175.

Subsea and Mooring Systems Subsea applications are some of the most

The need for robust and reliable equipment is paramount.

and floating structures, including: Mid water arches Gravity bases

suction piles Protection frames Mud mats with applicable codes and

11 Subsea and Mooring Systems Subsea applications are some of the most demanding in the world. The need for robust and reliable equipment is paramount. Profab has extensive experince fabricating a wide range of subsea and floating structures, including: Mid water arches Gravity bases Christmas tree structures PLEM s and PLET s Driven, drilled and suction piles Protection frames Mud mats with applicable codes and standards including AWS D1.1, DNV-OS-(401), and NORSOK M-101. Global Fabrication Cost Effective Solutions profab-group@nov.com nov.com

PROFAB Modules, Skids and Platforms Improved quality,

reduced cost are just some of the advantages of

Profab is an expert in building multi-discipline modules,

Profab s experience includes: Firewater, refrigeration,

range of other skids Well separators and production test

onshore plants, offshore topsides, and FPSO/ FSU s

12 PROFAB Modules, Skids and Platforms Improved quality, effective logistics, more efficient project schedules, and reduced cost are just some of the advantages of modularization. Profab is an expert in building multi-discipline modules, skids, and platforms for onshore and offshore projects. Profab s experience includes: Firewater, refrigeration, metering, chemical dosing, MEG, TEG, fuel gas and wide range of other skids Well separators and production test skids Accommodation and utility modules Process modules for onshore plants, offshore topsides, and FPSO/ FSU s Compressor skids and modules Well head platforms and decks with applicable codes and standards including AWS D1.1, DNV-OS-(401), and NORSOK M-101.

13 Piping Global Fabrication Cost Effective Solutions Profab can prefabricate piping spools for onshore and subsea applications from a wide variety of materials. Profab can also fabricate associated supports and structures such as walkways and access platforms, and can deliver clad pipe and fittings to support corrosive environments. Applicable codes and standards include ASME B31.3, DNV-OS-F101, NORSOK M-601, and API profab-group@nov.com nov.com

PROFAB Specialist Structures Profab has the

differing demands that arise from different

towers and flare stacks Offshore jackets Jetty

decks LNG tank roofs Piles Platforms and

14 PROFAB Specialist Structures Profab has the capability to deliver structural steelwork for any service or application. We work to a range of codes and understand the differing demands that arise from different applications. Profab s experience includes: Stingers Catwalks and pipe bridges Pipe racks Flare towers and flare stacks Offshore jackets Jetty and wharf structures including dolphins and decks LNG tank roofs Piles Platforms and access structures with applicable codes and standards including AWS D1.1, DNV-OS-(401), and NORSOK M-101, and API 650.

Power, Water and Materials Handling Profab s fabrication

understand the requirements of modern industry and projects.

generation equipment Wind turbine structures and piles

ship loaders Modules for minerals handling Power generation

15 Power, Water and Materials Handling Profab s fabrication services can be applied across a broad spectrum of industries. We understand fabrication in all its various forms, and we understand the requirements of modern industry and projects. Our capability and experience includes fabrication of: Wave generation equipment Wind turbine structures and piles Minerals handling equipment such as stacker reclaimers and ship loaders Modules for minerals handling Power generation modules Pulleys and conveyor system components Global Fabrication Cost Effective Solutions profab-group@nov.com nov.com

16 National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein. All applications for the material described are at the user s risk and are the user s responsibility. Corporate Headquarters 7909 Parkwood Circle Drive Houston, Texas USA Jl. Bawal Kav V Batu Merah - Batam Island Indonesia Phone: Fax: A International Business Park ICON@IBP Tower A #12-06/09 Singapore Phone: Fax: National Oilwell Varco All Rights Reserved D MKT-001 Rev 01 profab-group@nov.com nov.com

World Class Fabrication and Machining Parts to Finished Assemblies

- Woman Owned Small Business - World Class Fabrication and Machining Parts to Finished Assemblies FABRICATION MACHINING POWDER COATING WET PAINTING PLATE PROCESSING WELDING FABRICATION MACHINING POWDER