PCB workshop at ESTEC in Noordwijk

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1 PROPRIETARY INFORMATION reserves all rights including in Noordwijk ESA MIL IPC Page 1

2 PROPRIETARY INFORMATION reserves all rights including Introduction Thomas Maihöfer Dipl.- Ing (FH) Since 2006 Born in Mutlangen Course of studies in surface coating at FH Aalen Process Engineer in PCB manufacturing at STP in Sindelfingen Application Engineer for PCB tools at Kemmer Präzision in Lorch Development Engineer at Tesat Spacecom for PCB production Thomas Maihöfer PCB and Plating Tesat Spacecom GmbH & Co. KG Gerberstraße 49 D Backnang Phone: +49 (0) Page 2

3 PROPRIETARY INFORMATION reserves all rights including Page 3

4 PROPRIETARY INFORMATION reserves all rights including Page 4

5 PROPRIETARY INFORMATION reserves all rights including Page 5

6 PROPRIETARY INFORMATION reserves all rights including Page 6

7 PROPRIETARY INFORMATION reserves all rights including Page 7

8 PROPRIETARY INFORMATION reserves all rights including Approval PCB`s Innovation Input s / Output`s Quality audit Job preparation Tesat PCB Technology Team Customer service In-line process control Quality assurance Page 8

9 PROPRIETARY INFORMATION reserves all rights including PCB Audit 2009 Printed Circuit Board Manufacturing: Features Layer count up to: September max. total thickness: 3.2 mm min. core thickness: 70 µm Aspect ratio for plated through vias: Aspect ratio for micro vias: Lines / Spacing: 7:1 0.5 : µm / 150 µm Construction: 2 n 2 Min. hole size: 300 µm Impedance value: +/- 10% AOI inspection: 100% Electrical test: 100% Page 9

10 PROPRIETARY INFORMATION reserves all rights including PCB Product Overview Multilayer Radio frequency PCB Metal core Multilayers Heatsinks Microvia Multilayer Multi-Dielectric Board COB-Technology PCB Impedance control application Flex and Rigid-flex boards PCB Surface Tin/Lead reflow Copper/Lead diffusion layer Electroless Nickel/Gold Page 10

11 PROPRIETARY INFORMATION reserves all rights including Tests, Inspections, Analyses AOI inspection Analysis of sample Electrical test Specifiations: ESA specifikation (since 1968) ECSS-Q70-10A/11A Inspection MIL-PRF55110F MIL-P50884D IPC 6012 ;6013 ; 6016 Visual inspection Microsectioning Microsection preparation Page 11

12 PROPRIETARY INFORMATION reserves all rights including New Developments for High Rel Applications and future trends HDI boards with µ-via Technology goals: Denser packaging High reliability due to selective hole formation New world of design freedom Other surface finish Electroless Nickel / Gold Electroless Nickel / Palladium / Gold Solder resist Fine structure Line, Space and Pad Size to reduce pitches Page 12

13 PROPRIETARY INFORMATION reserves all rights including Page 13 New Developments for High Rel Applications and future trends Low CTE for assembly Metal layers Carbon layers (C-Film) Composite material of Epoxy and Low CTE material in buildup Quality characteristics Low CTE in x,y and z-axis High Glass Transition Temperature High Peel Strength High Dielectric Constant Low Dissipation Factor High Thermal Conductivity Metal layers Carbon layers

14 PROPRIETARY INFORMATION reserves all rights including Thank you for your attention Page 14

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