REFLOW TECHNOLOGY. Product Overview

Transcription

1 REFLOW TECHNOLOGY Product Overview

2 THR COMPONENT REQUIREMENTS THR Components Components for THR (Through-Hole Reflow) soldering must withstand higher temperatures than those found in standard wave soldering. Therefore, WAGO THR components are made from high-temperature-resistant material and designed to provide optimal heat supply to the soldering point. These components have a suction area for automated pick-and-place assembly and are also available in tape-and-reel packaging. This allows WAGO THR components to be fully integrated into the SMT production process, resulting in greater cost savings. Materials Plastic material for THR components must resist a maximum peak temperature of 60 C for 10 seconds (temperature profile acc. to DIN EN ) and match the PCB base material s coefficient of thermal expansion (CTE) to prevent warpage of both component and PCB. WAGO PCB terminal blocks and connectors are molded of glass fiber-reinforced insulation plastic that withstands temperatures up to 60 C. The selected material has the required elasticity and provides high dimensional stability for the entire range of pin spacing. It is therefore ideal for both lead-free and two-time reflow soldering processes. Design The streamlined design of the long THR component prevents the solder paste from being extruded during assembly. This may impair the ability of the paste to reflow properly. The free space around the solder ensures optimal heat flow to the solder joint, yielding an excellent bond. Stand-offs or ribs on both the left and right sides of the pin prevent the component s insulation body and solder paste from coming into contact with each other. Surface-Mount Technology (SMT) Surface-Mount Technology (SMT) means soldering electronic components directly onto PCB surface pads without drilling holes. The basic SMT process consists of applying solder paste to the PCB via solder dispensing equipment, screen or stencil printing. SMT assembly is performed using fully automated placement machines. Surface-mount components are soldered to the board in infrared, convection or vapor phase ovens. Printing (solder) Automated assembly SMT components THR-Component SMD Reflow soldering process SMT

3 Both material and design provide optimal processing performance at high temperatures. Through-Hole Reflow (THR) Mechanically stressed THR components, like PCB terminal blocks and connectors, are placed into metalplated holes filled with solder paste. They can then be soldered along with surface-mount components using the time-saving and cost-effective reflow soldering process. WAGO s THR components are designed for fully automated assembly and withstand high reflow oven temperatures. Printing (solder) Automated assembly THR components THR Reflow soldering process

4 PRODUCT OVERVIEW SORTED BY PIN SPACING THR Male and Female Headers.5 mm 3.5 mm 3.81 mm Male headers with 1 x 1 m straight solder MCS-MICRO, 733 Series MCS-MINI, 734 Series MCS-MINI, 734 Series MCS-MINI, 734 Series 160 V/.5 kv/ 6 A 160 V/.5 kv/ 10 A MCS-MIDI Classic, V/4 kv/ 1 A Male headers with 1. x 1 straight solder MCS-MICRO, 733 Series MCS-MINI HD, 713 Series MCS-MINI HD, 713 Series MCS-MINI, 734 Series 160 V/.5 kv/ 6 A 160 V/.5 kv/ 10 A and levers and levers MCS-MIDI Classic, V/4 kv/ 1 A MCS-MINI HD, 713 Series MCS-MINI HD, 713 Series and threaded flanges and threaded flanges MCS-MINI HD, 713 Series MCS-MINI HD, 713 Series Male headers with straight picomax, 091 Series picomax, 091 Series and mounting flanges and mounting flanges picomax, 09 Series 30 V/4 kv/ 16 A Male headers with straight and mounting flanges picomax, 091 Series picomax, 091 Series Female headers with straight solder Female headers with angled solder picomax, 09 Series 30 V/4 kv/ 16 A Female headers with straig solder picomax, 091 Series picomax, 091 Series Depending on reflow soldering temperatures and times, color deviations may occur for light gray connectors. These deviations will have no impact on functionality. picomax, 09 Series 30 V/4 kv/ 16 A " The un condu To use:

5 m 5 mm 7.5 mm Male headers with 1 x 1 mm angled solder Male headers with 1 x 1 mm straight solder Male headers with 1 x 1 mm angled solder THR Terminal Blocks.5 mm 3 Terminal strips with locking slides Terminal strips Series MCS-MIDI, 31 Series MCS-MIDI, 31 Series MCS-MIDI, 31 Series 30 V/4 kv/ 1 A 630 V/6 kv/ 1 A 630 V/6 kv/ 1 A. mm Male headers with 1. x 1. mm angled solder Male headers with 1. x 1. mm straight solder Male headers with 1 x 1 mm angled solder 18 Series " 50 Series mm / 8 0 AWG mm 160 V/.5 kv/ 6 A 30 V/4 kv/ Terminal strips with Terminal strips and straight, s Series MCS-MIDI, 31 Series MCS-MIDI, 31 Series MCS-MIDI, 31 Series 30 V/4 kv/ 1 A 630 V/6 kv/ 16 A 630 V/6 kv/ 16 A 50 Series 805 Series mm / 4 0 AWG mm 160 V/.5 kv/ 4 A 30 V/4 kv/ solder 4 THR terminal b solder picomax, 09 Series picomax, 09 Series picomax, 09 Series 30 V/4 kv/ 16 A 630 V/6 kv/ 16 A 630 V/6 kv/ 16 A Male headers with angled solder and mounting flanges and mounting flanges Male headers with angled solder and mounting flanges mm 160 V/.5 kv THR terminal b ht picomax, 09 Series picomax, 09 Series picomax, 09 Series 30 V/4 kv/ 16 A 630 V/6 kv/ 16 A 630 V/6 kv/ 16 A Female headers with angled solder Female headers with straight solder Female headers with angled solder mm 160 V/.5 kv picomax, 09 Series picomax, 09 Series picomax, 09 Series 30 V/4 kv/ 16 A 630 V/6 kv/ 16 A 630 V/6 kv/ 16 A iversal connection for solid, stranded and fine-stranded ctors Open clamping unit, insert the conductor, release clamp done! The universal connection with an additional advantage: Push-in connection To Use: Open clamping unit, insert the conductor, release clamp done! Terminate both solid and ferruled conductors by simply pushing them in no operating tool needed.

6 SMD Terminal Blocks.5 mm 5 mm with Terminal strips (tape-and-reel packaging upon request) SMD terminal blocks 3 mm 6 mm 36 Series / 4 16 AWG mm / 8 1 AWG 8 A 30 V/4 kv/ 4 A with taggered solder " 059 Series 061 Series mm² / 6 AWG sol. * mm / 0 16 AWG 160V/.5 kv/ 3 A 30 V/4kV/ 17.5 A / 4 16 AWG 17.5 A 6 mm THR terminal blocks with 061 Series mm / 0 16 AWG 30 V/4kV/ 17.5 A 061 Series mm / 0 16 AWG 30 V/4 kv/ 17.5 A THR terminal blocks with 4 mm 8 mm mm locks with 061 Series mm / 0 16 AWG 30 V/4 kv/ 17.5 A mm / 4 18 AWG mm / 4 18 AWG 160 V/.5 kv/ 9 A 630 V/6 kv/ 9 A / 4 18 AWG / 9 A locks with 8 mm THR terminal blocks with mm / 4 18 AWG 160 V/.5 kv/ 9 A / 4 18 AWG mm / 4 18 AWG / 9 A 630 V/6 kv/ 9 A THR terminal blocks with mm / 4 18 AWG 630 V/6 kv/ 9 A $ PUSH WIRE connection for solid and stranded conductors (depending on model used) To Use: Tool-free, twist-free terminations for solid and rigid stranded conductors simply push into the unit. * 0.5 mm² sol. : Please observe the conductor data found in the data sheet!

7 > THR PCB Layout Parameters 1 Metal-plated PCB bore hole SMD positioning pattern 3 > > _> di _> da ds > > > H < Ds < Series d i (mm) d A (mm) H (mm) d s (mm) D s (μm) d (mm) L (mm) < (1 x 1 mm) < (1. x 1. mm) < < < < < < < < / (Male Headers) < (Female Headers) < (Male Headers) < (Female Headers) < d i : Inner diameter of metal-plated PCB bore hole d A : Outer diameter of metal-plated PCB hole* H: PCB thickness d s : Pattern hole diameter D s : Pattern thickness d: Pin diagonal/diameter L: Pin length * When laying out the metal-plated bore holes, the clearance and creepage distance requirements as specified in the equipment standards must be considered. Solder pin design: < d > < d > < d > Solder paste application Component assembly, automatic/by hand Reflow soldering process THR soldering joint THR products in tape-and-reel packaging acc. to IEC

8 PB-NA-US-DE-BP-15003_ / THR TECHNOLOGY 3.0 US 03/ Printed in Germany Subject to design changes WAGO Kontakttechnik GmbH & Co. KG Postfach 880 D-3385 Minden Hansastraße 7 D-343 Minden Phone: Headquarters /887-0 Sales /887 - Order Service / Fax: / info@wago.com Online: