CPC s 25,000 ft facility is strategically located in Plainview, NY, in close proximity to Long Island s major thoroughfares.
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- Verity June McDowell
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3 121 Express Street Plainview, NY USA The demand for products utilizing composite materials such as carbon fiber, fiberglass and aramid is growing exponentially. CPC, the Composites Prototyping Center, is uniquely equipped to help you leverage this technology. Companies need a national leader in composites technology material and process development. No other center or resource in the country has our combination of equipment and resources to re-engineer present day manufacturing methodologies to leverage composites technology. Our mission is to enable all organizations to meet the needs of advanced composite manufacturing by providing access to essential prototype manufacturing, process development, training, workforce education, and world class testing capabilities. We offer: Full prototype manufacturing Hands-on technical training from leading professional materials manufacturing experts Workforce development protocols and training Fully equipped production line featuring advanced state-of-the-art systems and equipment Critical testing capabilities R&D support and new composite material evaluation Design optimization Education and implementation of the latest manufacturing technologies CPC s 25,000 ft facility is strategically located in Plainview, NY, in close proximity to Long Island s major thoroughfares. 3
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5 02 November 2018 Composite Prototyping Center Hosting Special Event to Showcase Recent Developments, Educational and Manufacturing Successes The Composite Prototyping Center (CPC, Plainview, NY, an organization dedicated to providing workforce development, prototype manufacturing and hands-on technical training in advanced composites manufacturing, is in a period of dynamic growth and developments. It is taking the opportunity to showcase its recent successes in a special event scheduled f or November 14, 2018 from 10 AM to 1 PM. The luncheon event will take place at its facilities located at 121 Express Street in Plainview, NY. On the agenda will be success stories of businesses already benefitting from CPC s technologies and resident advanced composite professionals; recognition of local school districts participating in the CPC s Science, Technology, Engineering and Mathematics (STEM) courses; facilities tours; and presentations on CPC s high school STEM curriculum and Workforce Development Composite Technician Certification program. Sharing their success stories will be CPI Aerostructures ( CPI Aero ) (NYSE American: CVU), Edgewood, NY), a U.S. manufacturer of structural assemblies for fixed wing aircraft, helicopters and airborne Intelligence Surveillance and Reconnaissance pod systems in both the commercial aerospace and national security markets and a prime contractor to the U.S. Department of Defense, primarily the Air Force; Unique Electrical Solutions Incorporated (Stony Brook, NY), a group of companies focused on the electrification of all vocations in commercial transportation; and ThermoLift (Stony Brook, NY), developers of a natural gas-driven air conditioner and heat pump that can replace building heating, cooling and hot water systems with a single appliance called the Vuilleumier Heat Pump to achieve a 30-50% reduction in energy consumption and reductions in greenhouse gas emissions. Within the education sector, CPC has been working closely with the Huntington, Syosset and Bethpage, NY school districts to support their STEM programs. These school districts will be recognized at the event. There will also be a presentation by the Center s institutional partner, Vaughn College of Aeronautics and Technology, whose curriculum for Long Island manufacturers looking to have their employees trained in advanced composite manufacturing culminates in their employees earning Workforce Development Composite Technician Certifications. CPC Executive Director Leonard Poveromo added, Since its inception, CPC has been demonstrating its vital role in helping manufacturers gain essential experience and training in composites and how they can be used in the products and parts they are producing. This, in turn, is helping them become more competitive and is positioning their companies for broader contract opportunities. Our workforce development and formal technician certification program is evidence that there is a whole new frontier ahead of us in advanced manufacturing for which we need skilled labor. Our direct role in the education and training area, supporting manufacturers at the workforce level, and high schools driving STEM initiatives, is bringing greater recognition to CPC at the regional, national and global levels. Poveromo added that CPC, which is a 501(c)(3) nonprofit organization depends on corporate sponsorship opportunities to continue its vital work. For more information: Press Release written by Donna M. Autuori, Autuori Corporate Communications, Inc Article Credit: Composites Today: 5
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10 PREPARING FOR THE FUTURE STEM Education The STEM High School Composite Technology Program provides an introduction to composite technology designed to give high school students an appreciation for the field of composite design, engineering and manufacturing. CPC s training classroom is equipped with: Dell Workstations equipped with: CATIA v5 CAD/CAM with composite module Siemens CAD/CAM (Nastran (FEA)/ANASYS) Fibersim Composite Design Video conferencing & webinars manufacturing process equipment networked to enable easy up/downloading of programs and of line programming. 10
11 Education Curriculum and Certificate Programs: CPC collaborates with local colleges and universities in developing multilevel certificate and degree programs consisting of advanced composite technologies or post-secondary and undergraduate students. COMPOSITE TECHNICIAN CERTIFICATION COURSE: The Composite Technician Certification is a 60-hour course involving a comprehensive assessment of technician skills and knowledge focused on composites history, fiber reinforcements, matrix systems, and processes related to composite fabrication, inspection, damage assessment and repair common in today s industry. Competencies Covered: Characteristics of Composites Fabrication Methods Testing, Inspection and Repair Health and Safety The CPC is an approved CertTEC training 11
12 EVERYTHING YOU NEED TO DESIG COUPON OVEN (WISCONSIN) 4 x 1,000 F WALK-IN OVEN (WISCONSIN) 6 w x 12 l x F AUTOCLAVE (BO 8 dia. x psi & vacuum l 24 TCs N2 atmosph COMPRESSION MOLDING HEATED PRESSES (WABASH) 250 ton, 800 F, Heated Platen 48 x 48, 36 stroke 100 ton, 800 F, Heated Platen 18 x 18, 36 stroke 12
13 N, TEST, PROTOTYPE AND TRAIN NDTECH) long 0 F ines AUTOMATED FIBER PLACEMENT MACHINE (AUTOMATED DYNAMICS) Manufacture parts up to 90 long by 48 cross section/diameter Thermo-set head, 4-1/ 4 tows Thermo-plastic head, /0.50 tape, laser in-situ consolidation Flat panel capable (48 x 96 ) ere AUTOCLAVE (BONDTECH) 5 dia. x 8 long 300 psi & 800 F 6 vacuum lines 10 TCs N2 atmosphere 13
14 T INSIDE OUR WORLD-CLASS, 25,000 FT 2 M MODERN CLEAN ROOM (1,200 square foot,class 100,000) FU Spherical working volume: 9 ft Laser Line Probe Scan Arm: Non-contact 3D scanning capability Single point repeatability from inches to inc MARKFORGED MARK-ONE COMPOSITE 3D PRINTER Build Size: x 5.20 x 6.30 Layer Resolution: Materials: Carbon Fiber, Fiberglass, Kevlar, Nylon 14
15 ANUFACTURING AND TESTING FACILITY LL MACHINE SHOP WALK IN FREEZER (1,000 cubic feet ) TEST & INSPECTION: CMM FARO ARM/EDGE hes EST/INSPECTION LAB Universal Test Machine (Instron) Impact tester (Instron) Digital microscope Non-Destructive Inspection Equipment (Olympus) CMM (Faro Arm) Periometer Bond Tester (Perimetrics) 15
16 FILAM P F LEADING EDGE TECHNOLOGY 3D PRINTING SYSTEM (STRATASYS) Rapid prototyping Tool manufacturing direct from CAD files Fast turnaround samples Uses ABS-ESD7, ULTEM 9085, PC-ABS, PC-Model with SR-100 sol THERMWO 12 HP 60 x 1 Impac 10 Pos Rapid RTM/VARTM RESIN INJECTION/INFUSION SYSTEM Equipped to process two component epoxy compo Two 10-gallon, vacuum/pressure, batch degassing 16
17 ENT WINDING SYSTEM re-preg and wet processes abrication parts 8 meters long, 5 diameter Par uble support material, PPSF, PC-ISO, ABS-M30i, ABSi, Nylon 12 OD MODEL 77 CNC 5-AXIS MACHINING CENTER HSD Tool Change (3,000-24,000 RPM) 20 Table with 36 Z -Axis t Resistant 5 Axis Head ition Rotary Tool Change System Speed: 3500 inches per minute APT) site formulations at elevated temperatures (Max. 285 F) and feed tanks 17
18 COMPOSITE PROTOTYPING CENTER BOARD OF DIRECTORS Mr. Jeffery Bass Executive Strategies Group, LLC Mr. Raymond Farrell Carter, Deluca, Farrell & Schmidt, LLP Mr. Joseph Garone, Chairman Northrop Grumman (Ret.) Mr. Scott Livingston Livingston Securities Mr. Walter Poggi Retlif Testing Laboratories Ms. Ann-Marie Scheidt Director of Economic Development Stony Brook University Dr. Yacov Shamash Stony Brook University Mr. Barry Shorten Alcott HR Group Mr. John Smith Cox & Co. 18
19 121 Express Street Plainview, New York USA (516) Fax: (516) Contacts for more information about the Composite Prototyping Center, opportunities and benefits for your participation. Leonard Poveromo, Executive Director (516) Michael McQuillan, Director of Finance (516) Michael Murphy, Director of Operations (516) Jack Sharpe, Chief Financial Officer (516) Max Gross, Director of Engineering Technology Development (516) Vicki Jaghab, Administrative and Programs Director (516) James Karanik, Director of Training (516)
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