YOUR INJECTION MOLDING PARTNER

Transcription

1 YOUR INJECTION MOLDING PARTNER crescentind.com 70 East High Street New Freedom, PA

2 WHO WE ARE Engineering-Driven, Technology-Based Injection Molder At Crescent Industries, our expertise is injection molding and our core strength is engineering. What truly sets us apart though, is our ability to be a reliable partner to our customers by meeting their expectations with quality results and long term value. As an employee-owned company, we understand that our wisest investment is in our own people. As a result, we possess the best molding talent in the industry. Our engineers are well trained in Scientific Injection Molding and are certified by both RJG and the Global Standards for Plastic Certification. Our team s knowledge, experience and Speed to Market focus form the foundation of our customers success and in turn our success. That mindset carries forward to every project we take on for our customers. Whether it s beating their expected price per part through better product design or implementing an automated workcell to exceed projected demand, we always take the initiative to achieve multiple wins for our OEM customers. OEMs turn to us because we combine molding expertise with advanced manufacturing facilities and robotic integration. On our manufacturing floor you will find robots, vertical and horizontal injection molding presses, custom End-of-Arm-Tooling (EOAT), and precision Swiss Screw machines. We also have ISO 8 and ISO 7 clean rooms for molding and secondary operations (such as assembly and packaging). From initial design to the last part out of the press, our molding workflows are designed and operated according to Decoupled II and Decoupled III molding processes. Crescent Industries has 70+ years of molding success and is ISO certified, FDA registered, and ITAR registered. That means, from medical, pharmaceutical, dental, defense, electronics and industrial/oem, and from commodity grade to engineering-grade resins, Crescent can do it. crescentind.com LinkedIn Articles/White Papers/Case Studies

3 DESIGN COLLABORATION Crescent takes a comprehensive approach to meeting our customers business and molding needs. This is why our Program Management Office (PMO) manages all new mold builds, new projects, and tool transfers. By assembling a team of molding professionals that analyze and support your project from every angle costs, timelines, development progress, and material planning the PMO turns new OEM ideas into successful products. The engineers at Crescent Industries possess over 150 years of combined experience in plastic materials and molding. It s one of our key competitive advantages and can be one of yours as well. Our engineering team works as an extension of yours. As such, we provide much more than just Design for Manufacturing (DFM) feedback, we can provide crucial guidance on materials and part features at the earliest design stages. By incorporating mold flow simulation into our expert DFM analysis and utilizing our dedicated injection molding for validation, Crescent s mold design team can ensure that the molds are made right the first time, and that the resulting parts are made to spec every time. THE SCIENTIFIC APPROACH Utilizing our Scientific Injection Molding Principles, Statistical Process Control and state-of-the-art injection molding machines, our focus is to provide our customers with a robust process to produce the highest level of quality for our components and devices. This begins in the early stages in our Design For Manufacturability (DFM), through our qualification and Decoupled Molding process and optimized using our in-process inspection criteria with high-end measurement equipment. As a result, our OEM customers avoid costly problems later in development and enjoy speed-tomarket for their new products. These are just two ways we help them stay lean and competitive. In-house 3D printing services (Addictive Manufacturing): Since we use production grade thermoplastics for our 3D printed parts, they can be machined, painted, and glued just like any other plastic part for prototypes, part samples, and small production runs. When OEMs choose Crescent, they don t just get a vendor, they get an engineering and production partner committed to manufacturing solutions. DFM Identify design and manufacturing issues early to prevent costly inefficiencies in production Identify predictive quality issues and modify part / tool / process at the design stage ADDITIVE MANUFACTURING Prototypes, Samples, and Small Production Runs Production Grade Thermoplastics & Thermoplastic Elastomers

4 TOOL FABRICATION Crescent Industries full service tooling department specializing in the design and building of injection molds, as well as full preventative maintenance, repair, and revision of existing tools. For 70+ years, our skilled team of journeymen mold builders and machinists have been making molds that deliver consistent, high quality results in every cavity and in every cycle. Quality molds begin with quality equipment. We utilize high-speed CNC mills, both die-sink and wire-sink EDM, three and two-axis machining centers in both horizontal and vertical configurations. Our world-class tooling capabilities produce the highest quality molds, even those requiring custom and complex components, actions, lifters, unscrewing or other challenging features. Our standards allow us to produce; SPI Class 101, 102, 103. Our dedicated R&D machinery and CMMs are located within our tooling facility, because at Crescent, expert design and precision machining are always backed up by hard quality inspection data. Precision and accuracy throughout the whole mold manufacturing process is how we achieve quality results for our customers. FULL-SERVICE IN-HOUSE MOLD TRANSFERS Need a mold for prototypes? With our in-house resources and Professionally managed by our Perhaps a hardened steel tool for dedicated tooling facility, we have Program Management Office (PMO), full production? Regardless of the the ability to manage your project our streamlined and documented quantity or complexity, Crescent internally reducing lead time and mold transfer process takes much can design and build the best costs. increases of the risk and production downtime tooling solution for your needs. your projects workflow efficiency out of transferring another vendor s and tools to Crescent. This expertise provides solution. a single-source

5 QUALITY ASSURANCE ISO FDA REGISTERED FFL & ITAR REGISTERED CAGE CODE 4A8G2 Crescent Industries is a quality-focused molding partner generating long-term value for our customers, while laying the foundation for their continued success. Our company has adopted the rigor, discipline, and responsiveness of Statistical Process Control (SPC) and our ISO certification into our company culture. From that discipline comes the focus that sets us apart from other injection molders. We consistently meet high standards and tight tolerances due to our disciplined and data-driven engineering and production processes: Multiple Inspections: incoming material, first article, in-process, and final Capability Studies Control Plans Validation Protocols (IQ, OQ, and PQ) Risk Mitigation via PFMEA We are 100% invested in maintaining the highest quality standards with our state-of-the-art quality lab. When data drives quality, producing high-quality data is critical. This is why we ve invested in the best equipment for our quality inspection lab featuring: 3D laser scanners, touch probe CMMs, optical comparators, video measurement and inspection equipment, and close to 500 routinely calibrated gauges. At Crescent, we stand by our work, and our quality focus makes us stand above the rest. INDUSTRIES SERVED Medical Pharmaceuticals Dental Defense Electronics Industrial/OEM

6 AUTOMATION & ROBOTICS Industry-Leading Automation We heavily leverage automation and robotics in our production lines for operations such as part removal, de-gating, insert molding, testing and product assembly. Our customers in turn reap the benefits of higher production throughout, productivity savings, and for medical devices, reduced contamination from human handling. The collaborative robots (aka cobots ) we use excel at performing repeated actions which require highly accurate positioning and applied forces. Best of all, they are designed to be operate safely in close quarters with humans, which grants us great flexibility in our workcell and production line configurations. the production process, resulting in highly efficient and reliable fully-automated workcells. Our customers enjoy all the benefits of our investments in automation technology with the added advantage of increased efficiency and decreased rejects. This technology also forms the basis for many of our value-added services and secondary operations like sorting, packaging, and adhesive bonding allowing us to serve as a full-service contract manufacturer and offer our turnkey solutions to our customers. Crescent s dedicated in-house automation team programs these cobots and integrates them into COLLABORATIVE ROBOTICS We use cobots from both Rethink Robotics and Universal Robots to increase production throughput and ensure consistency on the production line. END-OF-ARM TOOLING From a single nipper to twelve vacuum grips, we customize our robots for the product, task, and workload. AUTOMATED WORKCELLS We have the automation experience to combine the press, robots, conveyors, inspection stations and other elements into fully automated, seamlessly integrated, synchronized, multi-task work spaces.

7 CRESCENT INDUSTRIES: CUSTOM PLASTIC INJECTION MOLDING SOLUTIONS Crescent has been a trusted partner for OEMs across multiple industries for 70+ years. We create custom molding solutions for our customers unique requirements in industries as diverse as medical, pharmaceutical, dental, defense, electronics, industrial/oem. Our team has extensive manufacturing and design expertise which we apply to every facet of a customer s project: comprehensive Design for Manufacturing (DFM) analysis of the part and mold (including mold fill simulation), design and Swiss Screw machining of custom metal inserts, clean room molding and secondary operations, custom robotics and automation integration, and the optimization of molding cycle using Scientific Injection Molding (SIM) principles. At Crescent, we understand each project is unique, as is every customer. That s why our Program Management Office (PMO) assembles a dedicated team to plan and execute a roadmap for the success of each new part and mold transfer. Tired Of Extended Lead Times And Costly Manufacturing Delays? Whether you need simple parts, complex assemblies, or advanced supply chain solutions, Crescent can do it. Quick Response Manufacturing (QRM) is a company-wide strategy to cut lead times in all phases of manufacturing and office operations supporting our Speed To Market focus. Our customers gain the benefit of their products reaching production faster allowing them to drive revenue on their terms, without costly delays from their manufacturing partner. PRODUCT DESIGN & DEVELOPMENT SCIENTIFIC INJECTION MOLDING (DECOUPLED II AND III) GENERAL MOLDING & CLEAN ROOM MOLDING ROBOTICS & AUTOMATED WORKCELLS STATISTICAL PROCESS CONTROL (SPC) ASSEMBLY, KITTING & VALUE-ADDED SERVICES QUICK RESPONSE MANUFACTURING (QRM)

8 CLEAN ROOM MOLDING OPERATIONS Crescent has been leading the medical injection molding supply chain for over 50 years, utilizing data backed scientific molding principles (SIM) and statistical process control (SPC) in a certified Class 8 (100k) clean room facility. With our ISO certification and FDA registered status, we have the processes and experience to work on a vast range of class I, II & III products in the medical, pharmaceutical and dental industries. Implantables Emergency Room Products Wearable Devices Prenatal Care Ear, Nose & Throat CT & MR Products Device & Containers Drug Delivery Fluid Delivery Fixation Devices Surgical Devices & Instruments Cardiac Products Surgical Implants Patient Monitoring Devices Orthopedics Drug Delivery ISO CLASS 7 (10K) An ISO Class 7 certified clean room contains 10,000 contaminant particles of specified size per cubic meter. For products which require it, assembly and packaging operations are performed in Crescent s ISO Class 7 clean room. ISO CLASS 8 (100K) An ISO Class 8 certified clean room contains 100,000 contaminant particles of specified size per cubic meter. We perform all our clean room molding in our ISO Class 8 clean room. ISO and FDA Registered Scientific Injection Molding (Decoupled II and III) ISO Class 8 (100K) and ISO Class 7 (10K) Automated and Manual Assembly Operations PMO (Program Management Office) Advanced Technology and Collaborative Robots In-House Full Service Tool Room Latest Molding Technology Equipment Working with some of the largest medical, pharmaceutical and dental companies in the world, the conventional molding limits are pushed. We excel at managing a high level of mold transfer opportunities and new product development by relying on our robust internal Program Management Office (PMO) processes and dedicated team with over 100 years of combined experience medical molding experience on complex projects. Our capabilities, expertise in the market, dedication to reinvesting and engineering-driven manufacturing make Crescent Industries the choice for your injection molding requirements.

9 KITTING & VALUE-ADDED SERVICES Crescent combines custom injection molding excellence with a full suite of services, delivering additional value and streamlining your supply chain: FABRICATION CNC machining Annealing Heat-staking inserts Device assembly EMI or RFI shielding BONDING & JOINING Ultrasonic welding Solvent or UV bonding Cap lining MARKING Laser engraving Silk screening Pad printing FINAL OPERATIONS Ultrasonic cleaning Vacuum/pressure testing Product packaging CRESCENT IS YOUR PARTNER FOR ALL YOUR MOLDING AND ASSEMBLY NEEDS

10 crescentind.com 70 East High Street New Freedom, PA MDT PHL Crescent Industries BWI IAD