SECTION (06400) - MANUFACTURED WOOD-VENEER-FACED CASEWORK

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1 SECTION (06400) - MANUFACTURED WOOD-VENEER-FACED CASEWORK PART 1 GENERAL 1.01 SUMMARY A. Section Includes: 1. Custom Cabinet Units a. Wood, Transparent Finish, Custom Cabinet Units 2. Cabinet Hardware 3. Metal Mesh Bi-passing Doors at Bar/Bistro B. Related Sections: 1.02 REFERENCES 1. Section (06100) - Rough Carpentry 2. Section (06200) - Finish Carpentry 3. Section (09415) - Plastic Countertops 4. Section (09380) - Stone Countertops 5. Section (09835) Simulated Stone Countertops 6. Section (06620) Cultured Marble Countertops 7. Section (06620) Solid Surfacing Countertops 8. Division 22 (15) for Plumbing Fixtures A. Architectural Woodwork Institute (AWI) / Architectural Woodwork Manufacturers Association of Canada (AWMAC) /Woodwork Institute (WI) Publications: 1. "Architectural Woodwork Standards (AWS)" B. ASTM International (ASTM) Publications: 1. C1048 Standard Specification for Heat-Treated Flat Glass Kind HS, Kind FT Coated and Uncoated Glass 2. D523 Standard Test Method for Specular Gloss 3. E84 "Standard Test Method for Surface Burning Characteristics of Building Materials" C. American National Standards Institute (ANSI) Publications: 1. A135.4 Basic Hardboard 2. ANSI/KCMA A161.1 Performance and Construction Standard for Kitchen and Vanity Cabinets 3. A161.2 Standards for Fabricated High Pressure Decorative Laminate Countertops 4. A208.1 "Standards for the Performance of Particleboard" D. Federal Specifications (FS) Publications: 1. FS MM-L Lumber, Hardwood PAGE 1 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework REVISED: 06/06/ , Marriott International, Inc. CFRST SPECMSTR-NEW BUILD

2 2. FS MMM-A Adhesive, Contact E. Forest Stewardship Council (FSC) Publications: 1. FSC 1.2, "Principles and Criteria." F. Hardwood Plywood & Veneer Association (HPVA) Publications: 1. ANSI/HPVA HP-1: "American National Standard for Hardwood and Decorative Plywood" G. National Electrical Manufacturer s Association (NEMA) Standards Publications: 1. NEMA LD3 High Pressure Decorative Laminates H. U.S. Department of Commerce (DOC), National Institute of Standards and Technology (NIST) Publications 1.03 SUBMITTALS 1. PS 1 - Construction and Industrial Plywood 2. PS 20 - American Softwood Lumber Standard 3. PS 51 - Hardwood and Decorative Plywood 4. PS 58 - Basic Hardboard A. General: Submit the following in accordance with Conditions of Contract and Division 01 Specification Sections. B. Submit Letter of Conformance in accordance with Section (01330) indicating specified items selected for use in project with the following supporting data. 1. Submit Shop Drawings and product data. Include materials, component profiles, fastening methods, assembly methods, joint details, accessory listings, and schedule of finishes. a. Show locations and sizes of furring, blocking, and hanging strips, including concealed blocking and reinforcement specified in other Sections. b. Show locations and sizes of cutouts and holes for plumbing fixtures, faucets, soap dispensers, and other items installed in architectural woodwork. C. Qualification Data: For Fabricator 1.04 DELIVERY, STORAGE, AND HANDLING A. Do not deliver casework until painting and similar operations that could damage synthetic marble have been completed in installation areas. If casework components must be stored in other than installation areas, store only in areas where environmental conditions comply with requirements specified in "Project Conditions" Article. B. Handle materials to prevent damage to finished surfaces. Provide protective coverings to prevent physical damage or staining following installation for duration of project PROJECT CONDITIONS A. Environmental Limitations: Do not deliver or install casework until building is enclosed, wet work is complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy levels during the remainder of the construction period. B. Field Measurements: Where casework is indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work. PAGE 2 REVISED: 06/06/16 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework CFRST SPECMSTR-NEW BUILD 2016, Marriott International, Inc.

3 1. Locate concealed framing, blocking, and reinforcements that support casework by field measurements before being enclosed and indicate measurements on Shop Drawings. PART 2 PRODUCTS 2.01 APPROVED MANUFACTURERS A. Avendra, LLC Preferred Manufacturers: 1. None B. Approved Manufacturers: 1. MillRock RiverRun Casework ( ) 2. R.B. Woodcraft, Inc. ( ) 3. J. Suss Industries Inc. ( ) 2.02 WOOD, TRANSPARENT FINISH CUSTOM BOX CABINET UNITS - GENERAL A. Quality Standard: 1. Perform work to meet the requirements of Custom Grade in accordance with the "Architectural Woodwork Standards (AWS)", unless noted otherwise manufactured from solid stock meeting the following requirements: B. Design: a. Minor warp which can be held flat and straight with normal nailing. b. Natural and manufacturing defects in excess of those permitted in the grade specified are permitted if such defects are to be covered by adjoining members or otherwise concealed. c. Trim members for application on flat surfaces shall have the reverse side "backed out", except members with exposed ends. d. "Custom grade" pieces shall be smoothly machined with top flat surfaces machine sanded. Depressed flat surfaces and molded contours shall be smoothly machined. 1. Style of face construction for base, wall, and full-height units, if any, with drawer fronts, doors, and fixed panels as follows: a. Face Frame or Frameless. 1) All cabinets shall be the same construction type for the entire Project. b. Cabinet and Door Interface: Flush (Full) Overlay. c. Flush Panel Doors. d. Flush Panel Drawer Fronts. e. Color: Refer to Interior Finish Index 2. Grain Direction: a. Vertical on doors, horizontal on drawer fronts. b. Lengthwise on face frame members. c. Vertical on end panels. d. Side to side on bottoms and tops of units. e. Vertical on knee-space panels. PAGE 3 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework REVISED: 06/06/ , Marriott International, Inc. CFRST SPECMSTR-NEW BUILD

4 2.03 MATERIALS f. Horizontal on aprons. A. Lumber shall be in accordance with the AWS Grade specified for the product being fabricated. Moisture content shall be 6% to 12% for boards up to 2-inches nominal thickness, and shall not exceed 19% for thicker pieces. B. Solid Lumber: Dry, sound, selected to eliminate appearance defects. Do not use two adjacent exposed surfaces that are noticeably dissimilar in color, grain, figure, or natural character markings. Provide the following species: 1. Hard Maple - "Select White" (Sapwood)] or [Yellow Birch - "Select White" (Sapwood)], plain (flat) sliced, custom grade. C. Plywood Face Veneer: HPVA HP-1. Same species as exposed lumber, unless otherwise indicated, selected for grain and color compatible with exposed solid lumber, with Grade A faces and Grade C backs of same species as faces, no defects. Edgeband exposed edges with solid wood of same species as face veneer. 1. Hard Maple - "Select White" (Sapwood), plain (flat) sliced] or[yellow Birch - "Select White" (Sapwood), rotary sliced], custom grade. D. Particle Board: ANSI A208.1, Mat-Formed Particle Board, Grade 1-M-2, with minimum density of 45 pcf. Internal bond of 60 psi, and minimum screw holding capacity of 225 lb. on faces and 200 lb. on edges. E. Hardboard: ANSI A135.4, Class 1, tempered. F. MDF: ANSI A208.2, Grade 130. G. Thermoset Decorative Overlay (Melamine): Not less than 100 gram thermally fused, melamine-impregnated decorative paper, complying with requirements of NEMA LD 3, Grade VGL, for Test Methods 3.3, 3.4, 3.6, 3.8, and Finish shall be resistant to water and mild cleaners. H. Edgebanding for use Thermoset Decorative Overlay (Melamine) finished Panels: PVC or polyester edgebanding matching thermoset decorative overlay FABRICATION - GENERAL A. General: 1. Shop assemble casework for delivery to site in units easily handled and to permit passage through building openings. 2. When necessary to cut and fit on site, provide materials with ample allowance for cutting. Provide trip for scribing and site cutting. 3. Provide cutouts for plumbing fixtures, inserts, appliances, outlet boxes, and other fixtures and fittings FABRICATION - FACE-FRAME CABINETS A. General: 1. Face Frame Rails and Stiles: Not less than 3/4-inch by 1-1/2 inch solid lumber with glued mortise and tendon joints. 2. Exposed and Semi-exposed Ends; Top and Bottom Rails; and Sub-toe Boards: a. Not less than 1/2-inch hardwood plywood with exterior veneer to match door and drawer fronts. Machine ends for wood-dowel or mechanical dowel fasteners to receive top, bottom, and back. Rabbet base ends to receive bottom and back. PAGE 4 REVISED: 06/06/16 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework CFRST SPECMSTR-NEW BUILD 2016, Marriott International, Inc.

5 Base ends to extend to floor. Finish exposed ends to match doors and doors and drawer fronts. Finish interior with clear finish. b. Connect to stiles with pressure-glued tongue and plow joint and supplement by concealed mechanical fasteners. Finish exposed ends to match doors and drawers. If wood veneered materials used, clear coat interior to achieve water resistant cleanable surface. 3. Unexposed Ends: Not less than 1/2-inch thick, hardwood plywood. Attach to front frame in same manner as exposed ends. 4. Back Panels: a. Not less than 1/4-inch hardwood plywood; clear coat interior to achieve water resistant cleanable surface. 5. Doors 48 Inches or Less in Height: 3/4 inch thick, with solid hardwood stiles and rails, Particle Board or MDF cores, and hardwood face veneers and crossbands. Provide stop silencers at the top and bottom of all hinged doors. 6. Shelving: Not less than 5/8 particle board with Thermoset Decorative Overlay (Melamine) to match cabinet interior, PVC edge banding; adjustable at least every 1-1/2 inch; clear plastic [seismic] shelf clip pressed into 5mm holes bored in cabinet side. Fabricate base shelf to half depth. 7. Filler Strips: a. Provide as needed to close spaces between cabinets and walls, ceilings, and indicated equipment. Fabricate from same material and with same finish as cabinets. b. Oversize for field cutting to suit field conditions and assure continuous enclosure of open spaces. c. Provide raw (unfinished) cleats at blind corners and appliance openings as required to support countertops, minimum 3/4-inch x 1-1/2 inch x 8 foot length, to be field cut and fit by the installer B. Base Cabinet Units: 1. Base Cabinet Top Frames: 3/4-inch solid wood with mortise and tenon or doweled connections, glued and pinned or screwed. 2. Base Cabinet Stretchers: 3/4-by-4-1/2-inch plywood, Particle Board, or MDF strips or solid-wood boards at front and back of cabinet, glued and pinned or screwed. a. Base Cabinet Stretchers may be provided as an option to base cabinet top frames. 3. Front Frame Drawer Rails: Not less than 3/4-inch solid wood mortised and fastened into face frame. 4. Bottoms: Not less than 1/2-inch hardwood plywood with exterior veneer to match door and drawer fronts, fully supported by and secured in rabbets in end panels, front frame, and back bottom rail. 5. Corner Blocks: Glued and fastened in each of four top corners to maintain cabinet squareness and rigidity. 6. Drawers: a. Provide box-type construction with sub-front and back joined with glued dovetail or rabbeted into sides and secured with glue and mechanical fasteners. Clear coat all exposed surfaces. Match color of sides and bottoms with drawer fronts. PAGE 5 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework REVISED: 06/06/ , Marriott International, Inc. CFRST SPECMSTR-NEW BUILD

6 b. Drawer Fronts: 3/4-inch Particle Board-core hardwood veneered plywood or solid hardwood. c. Drawer Sides Sub-fronts, and Backs: Not less than 1/2-inch solid hardwood or veneered plywood. d. Exposed fronts fastened to Sub-fronts with mounting screws from interior of body. e. Drawer bottom of not less than 1/4-inch veneer hardboard, set into rabbets in back, sides, and sub-fronts. C. Wall Cabinet Units: 1. Tops and Bottoms: Not less than 1/2-inch hardwood veneered plywood with exterior veneer to match door fronts, fully supported by and secured in rabbets in end panels, front frame, and back rail FABRICATION FRAMELESS CABINETS A. General: 1. Exposed and Semi-exposed Ends; Top and Bottom Rails; and Sub-toe Boards: a. Not less than 3/4-inch Particle Board with Thermoset Decorative Overlay (Melamine) to match door and drawer fronts. Ma chine ends for wood-dowel or mechanical dowel fasteners to receive top, bottom, and back. Base ends to extend to floor. Finish exposed ends to match doors and doors and drawer fronts. 2. Unexposed Ends: Not less than 3/4-inch hardboard or particle board; finished with Thermoset Decorative Overlay (Melamine). Attach to front frame in same manner as exposed ends. 3. Back Panels: a. Not less than 1/4-inch tempered hardboard or MDF; finished with Thermoset Decorative Overlay (Melamine). 4. Doors 48 Inches or Less in Height: a. Flush (Slab) Style Doors: 3/4 inch thick, Particle Board or MDF cores, and hardwood face veneers and edge tape. b. Single Fixed Panel Stile and Rail Style Doors: 3/4 inch thick, with solid hardwood stiles and rails, Particle Board or MDF cores, and hardwood face veneers and crossbands. c. Provide stop silencers at the top and bottom of all hinged doors. 5. Shelving: Not less than 5/8 board with Thermoset Decorative Overlay (Melamine) to match cabinet interior, PVC edge banding; adjustable at least every 1-1/2 inch; clear plastic [seismic] shelf clip pressed into 5mm holes bored in cabinet side. Fabricate base shelf to half depth. 6. Filler Strips: a. Provide as needed to close spaces between cabinets and walls, ceilings, and indicated equipment. Fabricate from same material and with same finish as cabinets. b. Oversize for field cutting to suit field conditions and assure continuous enclosure of open spaces. PAGE 6 REVISED: 06/06/16 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework CFRST SPECMSTR-NEW BUILD 2016, Marriott International, Inc.

7 c. Provide raw (unfinished) cleats at blind corners and appliance openings as required to support countertops, minimum 3/4-inch x 1-1/2 inch x 8 foot length, to be field cut and fit by the installer B. Base Cabinet Units: 1. Base Cabinet Top Frames: 3/4-inch solid wood with mortise and tenon or doweled connections, glued and pinned or screwed. 2. Base Cabinet Stretchers: 3/4-by-4-1/2-inch plywood, Particle Board, or MDF strips or solid-wood boards at front and back of cabinet, glued and pinned or screwed. a. Base Cabinet Stretchers may be provided as an option to base cabinet top frames. 3. Bottoms: Not less than 1/2-inch hardwood plywood with exterior veneer to match door and drawer fronts, fully supported by and secured in rabbets in end panels, front frame, and back bottom rail. 4. Corner Blocks: Glued and fastened in each of four top corners to maintain cabinet squareness and rigidity, or provide plastic or composite glue blocks. Full cabinet rails are an acceptable alternate to corner blocks. 5. Drawers: a. Provide box-type construction with sub-front and back joined with glued dovetail or rabbeted into sides and secured with glue and mechanical fasteners. Clear coat all exposed surfaces. Match color of sides and bottoms with drawer fronts. b. Drawer Fronts: 3/4-inch Particle Board-core hardwood veneered plywood or solid hardwood. c. Drawer Sides Sub-fronts, and Backs: Not less than 1/2-inch veneer hardwood, or soild hardwood with dovetail construction. d. Exposed fronts fastened to Sub-fronts with mounting screws from interior of body. e. Drawer bottom of not less than 1/4-inch veneer hardboard, set into rabbets in back, sides, and sub-fronts. C. Wall Cabinet Units: 1. Tops and Bottoms: Not less than 1/2-inch hardwood veneered plywood with exterior veneer to match door fronts, fully supported by and secured in rabbets in end panels, front frame, and back rail CABINET HARDWARE A. See Cabinet Hardware Schedule for list of which Manufacturer's are approved for use on a specific item. B. Avendra, LLC Preferred Manufacturers: 1. None C. Approved Manufacturers 1. Accuride International ( ) 2. Blum, Inc. ( ) 3. CompX Timberline ( ) 4. Corbin Russwin Architectural Hardware, an ASSA ABLOY Group ( ) 5. Epco, The Engineered Products Co. ( ) PAGE 7 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework REVISED: 06/06/ , Marriott International, Inc. CFRST SPECMSTR-NEW BUILD

8 6. Franklin Fixtures ( ) 7. Grass America, Inc. ( ) 8. Hafele America Co. ( ) 9. H.B. Ives, an Ingersoll-Rand Company ( ) 10. Hercules Casters and Wheels ( ) 11. Hettich America, LP ( ) 12. J. G. Edelen Company, Inc. ( ) 13. Knape & Vogt Manufacturing Co. ( ) (KV) 14. Doug Mockett & Company, Inc. ( ) 15. Outwater Plastics Industries, Inc. ( ) 16. Polar Ware Company ( ) 17. Rockler Companies, Inc. ( ) 18. Selby Furniture Hardware Co., Inc. ( ) 19. Shepherd Caster Corporation ( ) 20. Stanley Hardware, Div. of the Stanley Works ( ) 21. Stylmark, Inc. (Garcy Corp.) ( ) 22. Victory Display & Store Fixture Mfg. ( ) D. General: Provide cabinet hardware and accessory materials associated with architectural cabinets. Coordinate finishes of exposed cabinet hardware with adjacent finish hardware as specified in Section (08710). 1. All exposed hardware to be US26D (626 Bronze) unless noted otherwise. E. Cabinet Hardware Schedule: ITEM MODEL NO. MANUFACTURER THE MARKET Cabinet Pulls DP41-A-3 EPCO Cabinet Locks 280 Series (Drawers) CompX-Timberline 290 Series (Doors) C700LP-15 Plugs (This item keyed separately- See Note 2) Concealed Hinges Tiomos Series Grass America Shelf Supports (non-exposed 5mm) 345 KV Shelf Supports Pins and Bussings 326 Gromments w/ 330 KV (Exposed 5mm) Round Shelf Pins Barrister Drawer Slide Rockler OTHER HARDWARE (Refer to Section ) Note 1: Note 2: At drawer slides for large drawers, verify potential loading and adjust slide type to accommodate loads. For drawers over 16 wide and less than 24 wide use Accuride For applications wider than 24 use Accuride All locks in the same component to be on the same key, unless noted otherwise. Other millwork items on the hotel property with locks shall be keyed separately. Ensure master key is different at each hotel in the system. PAGE 8 REVISED: 06/06/16 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework CFRST SPECMSTR-NEW BUILD 2016, Marriott International, Inc.

9 Kitchen Casework. for Guestroom, and Employee Lounge cabinet hardware. F. Exposed Wall Shelving: No. 80 x No. 182 ; Knape & Vogt Manufacturing Co.; inset type, adjustable on 1" centers. G. Cash Drawer With Lock 1. Furnished by Owner. Contractor shall coordinate size. a. Provide 1/8 clearance around all four sides, or as recommended by manufacturer. H. Metal Mesh Bi-passing Doors at Bar/Bistro 1. Avendra, LLC Preferred Manufacturers: a. None 2. Approved Manufacturers a. Door Framing System: Richelieu America 1) Contact: Michael Baer ( ) b. Mesh: Banker Wire ( ) 3. Door Framing System Components: a. Framing System: Model 1936 ; Richelieu America b. Trolley and Track System: Model CA 4585 ; Richelieu America c. Push Lock: Model ; Richelieu America d. Cylinder: Model ; Richelieu America e. Mesh: Model PZ-11 Wire Mesh ; Banker Wire 4. Finish: Provide in Stainless Steel or Bronze. Refer to Drawings and Interior Finish Index INSTALLATION MATERIALS A. Furring, Blocking, SNote:hims, and Hanging Strips: Fire-retardant-treated Softwood or hardwood lumber, kiln-dried to less than 15 percent moisture content. B. Anchors: Select material, type, size, and finish required for each substrate for secure anchorage. Provide nonferrous-metal or hot-dip galvanized anchors and inserts on inside face of exterior walls and elsewhere as required for corrosion resistance. Provide toothedsteel or lead expansion sleeves for drilled-in-place anchors. 1. Adhesives: Installation adhesives as recommended by manufacturer for use intended SHOP FINISHING A. Quality Standard: Comply with AWS Appendix B, unless otherwise indicated. B. General: Finish casework at fabrication shop as specified in this Section. Defer only final touchup, cleaning, and polishing until after installation. C. Backpriming: Apply one coat of sealer or primer, compatible with finish coats, to concealed surfaces of woodwork. Apply two coats to back of paneling. D. Transparent Finish: Comply with requirements indicated below for grade, finish system, staining, and sheen, with sheen measured on 60-degree gloss meter per ASTM D523: 1. Grade: Custom. 2. Finish System: TR-2 (custom), catalyzed lacquer. PAGE 9 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework REVISED: 06/06/ , Marriott International, Inc. CFRST SPECMSTR-NEW BUILD

10 PART 3 EXECUTION 3.01 INSPECTION a. Stain Color: Refer to Interior Finish Index. b. 1 Coat precatalyzed sanding sealer c. Sand (240 Grit) d. 1 Coat colored sealer e. 1 Coat precatalyzed sealer f. Sand (320 Grit) g. 1 Coat precatalyzed lacquer - 30% Sheen (semi-gloss) to match approved sample provided by Marriott. A. Verify adequacy of backing and support framing INSTALLATION A. All cabinets and shelving shall be installed as shown on Drawings and as specified by manufacturer. B. Set and secure casework in place rigid, plumb, and level. C. Cabinets: Install without distortion so doors and drawers fit openings properly and are accurately aligned. Adjust hardware to center doors and drawers in openings and to provide unencumbered operation. Complete installation of hardware and accessory items as indicated. 1. Secure cabinet and counter bases to floor using appropriate angles and anchorages. 2. Install cabinets with no more than 1/8 inch in 96-inch sag, bow, or other variation from a straight line. 3. Maintain veneer sequence matching of cabinets with transparent finish. 4. Carefully scribe casework which is against other building materials, leaving gaps of 1/32 inch maximum. Do not use additional overly trim for this purpose. 5. Carefully fit equipment to be installed into millwork. Provide filler pieces when required. D. Fasteners: 1. Use purpose designed fixture attachments at concealed locations for wall-mounted components. 2. Use threaded steel concealed joint fasteners to align and secure adjoining cabinet units and counter tops. 3. Countersink anchorage devices at exposed locations used to wall-mount components, and conceal with solid plugs of species to match surrounding wood. Finish flush with surrounding surfaces. 4. Install countertops with no more than 1/8 inch in 96-inch sag, bow, or other variation from a straight line ADJUSTING AND CLEANING A. Adjust doors, drawers, hardware, fixtures and other moving or operating parts to function smoothly and correctly. Clean casework, shelves, hardware, fittings and fixtures. END OF SECTION PAGE 10 REVISED: 06/06/16 FILE: CFRST-Manufactured Wood-Veneer-Faced Casework CFRST SPECMSTR-NEW BUILD 2016, Marriott International, Inc.

SECTION ARCHITECTURAL WOODWORK

SECTION ARCHITECTURAL WOODWORK SECTION 06400 ARCHITECTURAL WOODWORK PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Custom Cabinet Units a. Plastic Laminate b. Sound Barrier for Casework 2. Cabinet Hardware B. Related Sections: