The Leitz full range of products. For professional production in timber construction industries

Transcription

1 The Leitz full range of products For professional production in timber construction industries

2 Explanation of abbreviations A a e a p ABM APL APT AL AM AS b B B BEM BEZ BH BO CNC = dimension A = cutting thickness (radial) = cutting depth (axial) = dimension = panel raising length = panel raising depth = working length = number of knives = anti sound (low noise design) = overhang = width = thickness of shoulder = note = description = tipping height = bore diameter = Computerized Numerical Control LL M MBM MC M min -1 MK in -1 ms -1 n n max. NAL N NH NL NLA NT = left hand rotation = metric thread = minimum order quantity = multi-purpose steel, coated = thickness of knife = revolutions per minute (RPM) = morse taper = metres per minute = metres per second = RPM = maximum permissible RPM = position of hub = thickness of hub = zero height = cutting length = pinhole dimensions = grooving depth d 0 A B FC GL IK KN P RI = diameter = cutting circle diameter = zero diameter = outside iameter = diameter of shoulder = ust Flow Control (optimised chip clearance) = number of links = thickness = double keyway = polycrystalline diamond = rotation P POS PT PG QAL R R RL RP = profile = cutter position = profile depth = profile group = cutting material quality = radius = right hand twist = right hand rotation = radius of cutter FAB FAT FAW FL f z f z eff GEW GL GS H HC H HL HS HW IV KBZ KLH KM KN KNL L l L LEN = width of rebate = depth of rebate = bevel angle = flange diameter = tooth feed = effective tooth feed = thread = total length = plunging edge = height = tungsten carbide, coated = wood thickness (thickness of workpiece) = high-alloyed tool steel = high-speed steel (HSS) = tungsten carbide (TCT) = ident number = insulation glazing = abbreviation = clamping height = edge breaker = single keyway = combination pinhole consists of: 2/7/42 2/9/46,35 2/10/60 = length = clamping length = left hand twist = Leitz standard profiles S SET SLB SLL SLT SP ST STO SW T TI TG TK UT V v c v f VE V WSS Z ZA ZF ZL = shank dimension = cutting width = set = slotting width = slotting length = slotting depth = tool steel = Cobalt-basis cast alloys, e. g. Stellit = shank tolerance = cutting angle = diameter of tool body = thickness of tool = pitch = reference diameter = cutting edges with irregular pitch = no. of spurs = cutting speed = feed speed = packing unit = adjustment range = workpiece material = no. of teeth = number of fingers = tooth shape (cutting edge shape) = finger length

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4 Leitz founded in Oberkochen, Southern Germany in 1876, developes and produces precision tools and tooling systems for the woodworking and plastic machining industries. Tooling plus complex tool services make Leitz a reliable partner for both industry and craft. Today, Leitz is a global player with production plants, sales companies and service centres on all continents. Leitz Group Leitz GmbH & Co. KG, with its headquarters in Oberkochen, Baden- Württemberg, Germany is a technological leading manufacturer of precision machine tools and tooling systems for industrial processing of solid wood, wood derived materials and plastic materials. In addition to a comprehensive product program, Leitz offers consultancy services using the company s 135 plus years experience of supplying tools to its customers. Wigo, a member of the Leitz Group, supplies a complementary range of cutting tools for plastics, thermoplastics and thermosetting polymers, laminates and elastomers, mineral materials and non-ferrous metals. Wigo brings over 100 years of knowledge and experience in these sectors to the Leitz Group. Leitz: facts and figures The Leitz Group has 10 production facilities in Europe, America and Asia. The 3,300 employees at Leitz design, make and supply precision tools from the standard tool program of over 8,000 items, as well as tooling systems and numerous customer specific tools.

5 With many subsidiaries and approx. 160 service centres around the world Leitz is always close to the customer. Supported by local stocking, Leitz delivers products rapidly in over 150 countries and offers qualified consultancy support and fast tool maintenance. Leitz: a producing service provider Leitz has in-house research and development centres at the head office in Oberkochen and at its subsidiaries in Unterschneidheim, Germany and Riedau, Austria. Leitz engineers work closely with customers and leading machine manufacturers to develop and test innovative and efficient machining and tooling solutions. Leitz also works closely with the renowned research institutes and universities to be able to offer the best tooling solutions to its customers. Optimised performance, reduced processing costs and the environmental impact of the machining solutions are three of the priorities for research and development here at Leitz. Leitz supplies much more than products: Leitz is a service provider. The product spectrum encompasses the entire range of precision machine tools for global industrial organisations to craft shops in the wood and plastic processing industries with Leitz tools. Used in window, timber construction, panel processing and furniture. Leitz offers the right solution for every process. Leitz sees itself as an industrial partner and trouble shooter and offering first class consultancy services, project and process engineering, from traditional tool service to complex tool management, procurement, tool controlling, implementation and training. Leitz services are individually tailored and give each customer the opportunity to concentrate on his strengths and core business.

6 Service within hearing distance Even the best quality tool can only give its best if regularly maintained by experts over its life. Leitz offers a global tool maintenance service, servicing all tools to a uniform and certified quality standard service within hearing distance. The Leitz collection and delivery service complements this professional servicing and ensures customers tools are returned within a very short time frame. From the edge to tool an all in one solution Leitz Group, Boehlerit GmbH & Co.KG of Kapfenberg, Austria and Bilz GmbH & Co.KG of Ostfildern, Germany work closely together developing and producing innovative tungsten carbide and diamond cutting materials; Here is foundation for the quality and inherent value of Leitz tools. Bilz s expertise is tool clamping technology and is a leading manufacturer of thermal clamping systems for high speed machining of metal, wood and plastics. Bilz s products influence the economic success of Leitz tools. The knowledge and the development capability of Leitz, Boehlerit and Bilz promises exciting prospects for the three companies and their customers.

7 Today Leitz as a producing service provider supports customers from all sectors of the wood- and plastic processing industries and cooperates as a partner both with industry and also with trade. However, the Leitz success story started in 1876 with tools for solid wood processing. Leitz, once a small-scale company, mainly produced for small joinery shops and carpenters. The long experience with solid wood applications as well as the comprehensive knowledge about the challenges of technical conditions of production, makes Leitz today the preferred partner of all timber construction companies. Good times for timber construction companies Wood is an ideal construction material. Not without good reason people go back to wood since thousands of years. Present times have rediscovered this construction material. Engineers appreciate, for example, its versatility and its excellent constructive features. Also tenants feel attracted to wood. Its fascinating structure and its characteristic smell make the own home an experience for the senses and counicate a feeling of nature affinity. As the only renewable raw material, CO 2 -reservoir and material with excellent insulating values, wood is the most sustainable construction material solution. Good times for wood construction companies. The impetus in renovation and traditional carpentry work for new buildings provide many companies with full order books. New challenges through CNC technology The boom in timber construction is accompanied by new technological challenges. In many enterprises, CNC-controlled joinery machines have become the centrepiece of the production. The high-precision machine technology provides companies with new options: Joinery machines are processing roof, wall and ceiling structures with millimetre precision. They offer so many processing options and are also very flexible.

8 The machines drastically reduce the scrap rate and frequently make cost-intensive reworking on the building-site obsolete. The list of new options is impressive, however it is no unclouded blessing for timber construction companies as the implementation of modern production technology in the timber construction also has changed the level of expectations of the customers and has intensified competition. Today a new higher quality level is expected. Top performance with regard to flexibility and efficiency are core conditions to remain competitive. Shaping the future with Leitz Leitz supports its customers to cope and embrace these new challenges. Already before starting the production, Leitz supports them in the framework of services with its complete experience in the field of hogging processes. Especially for the process- and project engineering, for questions of machine loading and application parameters, this experience has a full positive impact. Machining quality, flexibility and efficiency often depend on the tool. Whether for the CNC joining or for conventional processing machines, Leitz supports its customers with High-Tech solutions that meet all of these requirements: The HeliCut cutterhead for example literally allows furniture type quality in the timber construction. Innovations in cutting edges, cutting geometry and knife arrangement helps make the tool overcome the critical points of new cutting applications. A special clamping system provides quick knife changes and high flexibility. Coatings increase the lifetime of the tools significantly and reduce the processing costs. Special wear characteristics result in long lasting cutting quality up to the end of the tool lifetime. Also after receiving a new machine, Leitz supports its customers. So for example the After-Sales-Service in producer quality results in better cutting results of the tools and higher efficiency. Take advantage of the Leitz service portfolio. Shape the future of the construction timber industry together with Leitz!

9 Sawing Pages 10 to 28 Planing and profiling Pages 29 to 52 Routing Pages 53 to 70 rilling Pages 71 to 85 Clamping systems Pages 86 to 92 Knives and spare parts Pages 93 to 104 Leitz worldwide Pages 105 to 112 7

10 Overview of processes used by joinery machines Multi-purpose grooving HeliCut 15 adjustable grooving cutterhead, adjustable from on request Jointing, rebating, bevelling, copy-shaping HeliCut 15 copyshaping cutterhead for jointing, rebating and sizing page 59 and 65 4 Routing, sizing and grooving Spiral roughing- and finishing router Marathon page Grooving HeliCut 15 grooving cutterhead with fix grooving width for blocking grooves on request Multi-purpose boring Spiral boring bit page Routing, profiling ovetail routing cutterhead page 66 Routing, sizing and grooving Shank router cutter page and Pre-planing / jointing HeliPlan planerhead page 30 8

11 Jointing, rebating, bevelling, lengthwise, diagonal and crosswise HeliCut 15 rebate cutterhead for joinery machines page Sawing Cross-section sawblades for joinery machines, triing- and cross cut page Routing, profiling ProfilCut dovetail cutterhead ovetail cutterhead with rebate groove on request 5 14 Thickness-planing Hydro-planerhead, page or HeliPlan planerhead, page 30 or profiling tools on request Splitting or finish planing HW splitting sawblades on request Hydro-planerhead, page Jointing, width calibrating Hydro-planerhead, page or HeliPlan planerhead, page 30 or profiling tools on request 15 Jointing Hydro-planerhead, page or HeliPlan planerhead, page 30 profiling tools on request 12 Finish planing, profiling Hydro-planerhead, page or profiling tools on request 9

12 1. Sawing Quick search BO Z ZF SW WSS Page egree 100 2, WZ , WZ , WZ , WZ , WZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , WZ , WZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , WZ , WZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , WZ , WZ , FZ , FZ , FZ , FZ BO Z ZF SW WSS Page egree 150 3, FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ , FZFA/FZFA , WZ , WZ , WZ , WZ , WZ , FZ/TR , FZ/TR , P , FZFA/FZFA , WZ , WZ , FZ/TR , WZ , WZ , FZ , WZ , WZ , WZ , FZ , WZ , WZ , WZ , FZ , FZ , FZ , FZ , FZ , FZ , FZ Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled

13 1. Sawing Quick search BO Z ZF SW WSS Page egree 180 6, FZ , FZ , FZ , FZ , FZ , WZ , FZFA/FZFA , WZ , WZ , WZ , WZ , FZ/TR , WZ , WZ , WZ , WZ , FZ/TR , FZ/TR , P , FZ , FZ , FZ , WZ , WZ , WZ , WZ , FZ , WZ , FZ , FZ , FZ , FZ , FZ , FZFA/FZFA , WZ , WZ , WZ , WZ , FZ/TR , WZ , WZ , FZ/TR , FZ/TR , WZ , FZ , FZ , WZ , WZ , FZ/TR , WZ , WZ , WZ BO Z ZF SW WSS Page egree 220 3, WZ , FZFA/FZFA , WZ , WZ , FZ/TR , P , WZ , FZ , WZ , WZ , FZ/TR , WZ , WZ , FZ/TR , WZ , WZ , WZ , WZ , WZ , WZ , WZ , WZ , FZ/TR , WZ , FZ , WZ , WZ , FZ/TR , FZ/TR , WZ , , WZ , WZ , FZ/TR , FZ , FZ , FZFA/FZFA , WZ , WZ , WZ , WZ , WZ , WZ , WZ , P , FZ , TR , WZ , WZ , WZ , WZ , FZ/TR , WZ Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 11

14 1. Sawing Quick search BO Z ZF SW WSS Page egree z> lhol 300 3, WZ , FZ , WZ , FZ , FZ , FZ , FZ , FZ , FZ , WZ , WZ , WZ , FZ , WZ , TR , WZ , WZ , WZ , WZ , FZ , TR , WZ , WZ , WZ , WZ , FZ , WZ , FZ , FZ , FZ ,4 25,4 80 FZFA/FZFA 0 </@Vol , WZ , WZ , WZ , FZ , FZ , FZ , WZ , FZ , WZ , WZ , WZ , TR , WZ , WZ , FZ , FZ , WZ , FZ , FZ , WZ , WZ BO Z ZF SW WSS Page egree 450 4, TR , WZ , WZ , FZ , WZ , FZ , WZ , FZ , TR , WZ , WZ , WZ , WZ , WZ , WZ , FZ , WZ , WZ , WZ , FZ , WZ , WZ , WZ , WZ , FZ , WZ , WZ WZ , FZ , WZ WZ , WZ , WZ , WZ , FZ WZ WZ WZ WZ WZ WZ WZ WZ WZ WZ WZ WZ WZ WZ , WZ Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled

15 1. Sawing 1.1 Cutting along grain Circular sawblades with wiper teeth FZ Circular sawblades with wiper teeth with internal and external wiper teeth For cutting along grain - middle cuts. Straight line edger, single and multi blade, single and double spindle machines. Softwood and hardwood, wet, frozen, dry and long fibre materials (poplar, balsa etc.). With two internal and external wiper teeth (over -280 ). Large lateral tooth overhang for cutting wet and frozen wood. SW TI FZ Middle cuts WK , WK TI BO BO max KN FL max Z ZF SW WSS egree 250 3,5 2, FZ ,5 2, FZ ,5 2, / FZ ,5 2, / FZ /89 13/ ,5 2, / FZ / ,0 2, FZ ,0 2, FZ ,0 2, / FZ / ,0 2, FZ ,0 2, FZ ,4 3, FZ Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 13

16 1. Sawing 1.1 Cutting along grain Circular sawblades with wiper teeth WZ Circular sawblades with internal and external wiper teeth For cutting along grain - middle cuts. Straight line edger, single and multi blade, single and double spindle machines. Softwood and hardwood, dry up to 15 % wood moisture content and long fibre materials (poplar, balsa etc.) up to 110 cutting height. With two external and two or four internal (over -350 ) wiper teeth. WZ Middle cuts - dry WK TI BO BO max KN Z ZF SW WSS egree 250 3,2 2, ,6/83 20 WZ ,2 2, ,6/83 24 WZ ,2 2, ,6/83 28 WZ ,5 2, ,6/83 28 WZ ,0 2, ,6/83 24 WZ SW TI 14 Instruction manual visit

17 1. Sawing 1.1 Cutting along grain Skip-tooth circular sawblades - FZ Square cuts For cross cutting large material heights. Straight line edger, single and multi blade, single and double spindle machines. Softwood and hardwood, wet, dry and long fibre materials (poplar, balsa etc.). With four large tooth gullets. Circular sawblades with 4 large gullets WK TI BO BO max FL Z ZF SW WSS egree 500 5,5 3, FZ ,5 3, FZ ,0 4, FZ ,0 4, FZ FZ SW TI Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 15

18 1. Sawing 1.1 Cutting along grain Circular sawblades for universal cuts Middle and shoulder cuts For cutting along grain - shoulder and middle cuts. Straight line edger, single and multi blade, single and double spindle machines and table saws. Softwood and hardwood, wet and dry. Large gullet and large, lateral tooth clearance for cuts in wet wood. Solid tool body design for middle cuts. SW TI FZ Circular sawblades with reinforced tool body and large gullet WK TI BO BO max KN FL Z ZF SW WSS egree 210 3,4 2, FZ ,0 2, FZ ,0 2, FZ ,0 2, / FZ ,0 2, FZ ,4 3, FZ ,4 3, / FZ ,4 3, FZ ,4 3, FZ ,0 3, FZ ,0 3, FZ Middle cuts For cutting along grain - middle cuts. Straight line edger, single and multi blade, single and double spindle machines and table saws. Softwood and hardwood, dry up to 15 % wood moisture content. Optimised design for middle cuts. Large gullet. SW TI FZ Circular sawblades with large gullet WK TI BO BO max KN FL Z ZF SW WSS egree 210 3,2 2, FZ ,2 2, FZ ,2 2, FZ ,2 2, / FZ ,5 2, FZ ,5 2, / FZ ,5 2, FZ ,8 2, FZ ,0 2, FZ Instruction manual visit

19 1. Sawing 1.2 Cutting across grain Triing circular sawblades WZ negative Triing cut from the top - Excellent For noise reduced triing and cross cutting. Circular sawing machines for cross, trim, mitre cutting and double end tenoners. Softwood and hardwood, wet and dry. With negative hook angle for cutting with feed, recoended for manually operated machines. AS LowNoise foil design - noise reduction during operation by up to 10 db(a). Vibration damped composite tool body with steel foil. AS LowNoise foil - circular sawblades with negative hook angle WK TI BO NLA Foil Z ZF SW WSS egree 255 3,2 2,2 30 KNL left 48 WZ ,2 2,2 30 KNL left 54 WZ ,5 2,5 30 KNL left 60 WZ ,5 2,5 30 KNL right 60 WZ ,5 2,5 30 KNL left 60 WZ ,0 2,8 30 KNL left 48 WZ ,4 3,0 30 KNL left 54 WZ WZ SW TI Triing cut from the top - Premium For noise reduced triing and cross cutting. Circular sawing machines for cross, trim, mitre cutting and double end tenoners. Softwood and hardwood, wet and dry. With negative hook angle for cutting with feed, recoended for manually operated machines. AS OptiCut UT design - noise reduction during free running by up to 8 db(a). Tool body with vibration damping laser ornaments and irregular tooth pitch. AS OptiCut UT - circular sawblades with negative hook angle WK TI BO NLA Z ZF SW WSS egree 255 2,8 2,0 30 KNL 48 WZ ,8 2,0 30 KNL 54 WZ ,2 2,2 30 KNL 60 WZ ,2 2,2 30 KNL 60 WZ ,8 2,8 30 KNL 48 WZ ,4 3,2 30 KNL 54 WZ Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 17

20 1. Sawing 1.2 Cutting across grain Triing circular sawblades WZ negative Triing cut from the top For triing and cross cutting. Circular sawing machines for cross, trim, mitre cutting and double end tenoners. Softwood and hardwood, wet and dry. With negative hook angle and medium number of teeth for cutting with feed, recoended for manual machines. SW TI WZ Circular sawblades - cutting height 90, with negative hook angle WK 160-2, WK , WK TI BO NLA Z ZF SW WSS egree 200 3,2 2,6 20 KNL 72 WZ ,2 2,6 30 KNL 80 WZ ,8 2,0 30 KNL 60 WZ ,2 2,2 30 KNL 30 WZ ,2 2,6 30 KNL 96 WZ ,0 2,2 30 KNL 60 WZ ,2 2,2 30 KNL 36 WZ ,5 2,8 30 KNL 108 WZ ,2 2,4 30 KNL 72 WZ ,8 2,8 30 KNL 42 WZ ,8 2,8 30 KNL 72 WZ ,5 2,8 30 KNL 120 WZ ,8 2,8 30 KNL 48 WZ ,0 2,8 30 KNL 72 WZ ,4 3,0 30 KNL 54 WZ ,4 3,0 30 KNL 72 WZ Instruction manual visit

21 1. Sawing 1.2 Cutting across grain Triing circular sawblades for optimising saws Triing cuts - at a high feedrate - Premium For noise reduced trim and cross cutting even in wet wood. Cycle times of 0.3 to 1.0 sec. Cross cutting, triing and optimising machines. Softwood and hardwood, wet and dry. With large lateral tooth clearance and high number of teeth. AS OptiCut UT design - noise reduction during free running by up to 8 db(a). Tool body with irregular tooth pitch. WZ Circular sawblades - AS OptiCut UT WK TI BO NLA Z ZF SW WSS egree 450 4,8 3,5 30 2/15/ WZ ,0 3,2 30 2/15/63 96 WZ ,8 3,5 30 2/15/ WZ ,8 3,5 35 2/15/ WZ ,6 3,4 30 2/15/ WZ ,0 3,2 30 2/15/63 96 WZ ,2 3,2 30 2/15/ WZ ,8 4,0 30 2/15/63 96 WZ ,4 4,0 30 2/15/ WZ ,4 4,4 30 2/10/ WZ SW TI Triing cuts - at a high feedrate For trim and cross cutting even in wet wood. Cycle times of 0.3 to 1.0 sec. Triing, cross cutting and optimising machines. Softwood and hardwood, wet and dry. With large lateral tooth clearance and high number of teeth. Circular sawblades WK 150-2, WK TI BO NLA Z ZF SW WSS egree 400 3,5 2,8 30 2/15/ WZ ,0 3,2 30 2/15/ WZ ,2 3, WZ ,2 3, WZ ,0 4, WZ WZ SW TI Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 19

22 1. Sawing 1.2 Cutting across grain Cross cut circular sawblades for joinery machines Triing and cutting across grain For cross cutting, triing and angled cuts on 5-axis machining centres. Cross cutting, triing and CNC controlled machines. Softwood and hardwood, wet and dry, glulam and glue-laminate constructions or laminated solid wood. With large lateral tooth clearance. SW TI WZ Circular sawblades WK TI BO NLA Z ZF SW WSS egree 500 5,2 3,8 30 2/10/80 60 WZ ,0 4, WZ ,0 3,6 30 1/10/ WZ ,6 4,0 30 4/8,3/90 54 WZ /15/ ,6 4,0 30 4/8,3/90 96 WZ /15/ ,0 4, WZ ,0 4,4 30 4/8,3/90 48 WZ /15/ ,0 4,4 30 8/8,5/ WZ /8,1/90 2/14/ ,0 4,4 30 8/8,5/ WZ /8,1/90 2/14/ ,0 4,4 30 4/8,3/90 72 WZ /15/ ,0 4,4 30 8/8,5/ WZ /8,1/90 2/14/ ,0 4,4 30 8/8,5/ WZ /8,1/90 2/14/ ,0 4,4 30 4/8,3/90 48 WZ /15/ ,0 4,4 30 4/8,3/90 72 WZ /15/ ,0 4,4 40 2/12/60 60 WZ ,0 4,4 30 4/8,3/90 48 WZ /15/ ,0 4,4 30 4/8,3/90 72 WZ /15/ ,0 4,4 30 4/8,3/90 48 WZ /15/ ,0 4,4 30 4/8,3/90 80 WZ /15/ ,5 5,0 30 8/8,5/ WZ /8,3/ Instruction manual visit

23 1. Sawing 1.7 Multi purpose / universal Construction sawblades Universal sizing cuts For universal and robust use on building sites. Circular sawing machines in the building industry. Panels and timbers with small concrete and metal inclusions, wood wool (e.g. Heraklith), gypsum plasterboard and form work panel of veneer, gas aerated slabs, Styrodur slabs, roundwood and squared timbers. Tool body tooth shape round, close and stable for the tough requirements in construction industy. TR Circular sawblades WK TI BO Z ZF SW WSS egree 300 3,2 2, TR ,2 2, TR ,5 2, TR ,8 2, TR ,0 3, TR ,0 3, TR SW TI Cutting to size fibre cement building slabs and front panels P For cutting and sizing. Portable circular sawing machines, sizing sawing machines and radial cross cutting sawing machines. Fibre cement building slabs and front panels. Stabilised, low vibration tool body, stable tool body tooth shape. The tool body with diameter 160 has 4 internal cooling slots. iamaster PRO version with 4.5 tip height. Circular sawblades - iamaster PRO WK P TI BO NLA Z ZF SW WSS egree 160 3,2 2, P ,2 2, P ,2 2, P ,2 2,4 30 2/10/60 8 P SW TI Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 21

24 1. Sawing 1.8 Portable circular saws Sawblades Multi-purpose cut For cutting along and across grain and sizing. Solid wood along, across grain and glued, raw wood derived materials, plastic and paper coated, veneered, plywood (e.g. Multiplex), compound working materials, gluelam, thermoplastics, plasterboards etc. SW TI WZ Tooth shape WZ TI BO Z ZF SW WSS egree 100 2,4 1, WZ ,4 1, WZ ,8 2, WZ ,8 2, WZ ,4 1, WZ ,4 1, WZ ,4 1, WZ ,2 1, WZ ,4 1, WZ ,8 1, WZ ,8 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,4 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,5 1, WZ ,8 1, WZ ,8 1, WZ ,6 1, WZ ,6 1, WZ ,6 1, WZ ,8 1, WZ ,5 1, WZ ,8 1, WZ ,0 2, WZ ,0 2, WZ ,0 2, WZ ,0 1, WZ ,4 1, WZ ,4 1, WZ ,4 1, WZ ,6 1, WZ ,4 1, WZ ,2 2, WZ ,6 1, WZ ,2 2, WZ ,6 1, WZ ,6 1, WZ Instruction manual visit

25 1. Sawing 1.8 Portable circular saws Sawblades TI BO Z ZF SW WSS egree 230 3,2 2, FZ ,5 1, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,0 1, WZ ,0 2, WZ ,0 1, WZ ,8 2, WZ ,2 2, WZ ,8 2, WZ ,2 2, WZ ,8 1, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,2 2, WZ ,0 2, WZ ,5 2, WZ ,2 2, WZ ,2 2, WZ Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 23

26 1. Sawing 1.8 Portable circular saws Sawblades End triing cut For cross cutting, triing and cutting to length. Soft and hardwood across the grain, hollow wall profiles (plastics and non-ferrous metals), extruded profiles. Tooth shape WZ TI BO Z ZF SW WSS egree 210 2,4 1, WZ ,8 2, WZ ,0 2, WZ ,0 2, WZ ,0 2, WZ ,8 2, WZ ,4 1, WZ ,4 1, WZ ,2 2, WZ SW SW SW WZ TI WZ TI FZ/TR TI Hollow wall profiles and panels (plastics and non-ferrous metals), gluelam (HPL, Trespa), plastics (duromers), mineral materials (Corian, Varicor), extruded profiles. Tooth shape FZ/TR TI BO Z ZF SW WSS egree 160 2,6 1, FZ/TR ,5 1, FZ/TR ,0 1, FZ/TR ,6 1, FZ/TR ,8 1, FZ/TR ,8 2, FZ/TR ,8 1, FZ/TR ,8 2, FZ/TR ,4 1, FZ/TR ,0 2, FZ/TR ,6 1, FZ/TR ,2 2, FZ/TR ,8 2, FZ/TR ,4 2, FZ/TR ,8 2, FZ/TR ,2 2, FZ/TR ,2 2, FZ/TR ,2 2, FZ/TR FZ/TR SW TI 24 Instruction manual visit

27 1. Sawing 1.8 Portable circular saws Sawblades Metal sawblade, dry-cut For splitting, triing and sizing. Flat and angle bar, pipes, sheets, profiles, compound materials. Sawblade - thickness up to 5 WK TI BO Z SW WSS egree 160 1,6 1, ,6 1, ,8 1, ,8 1, ,2 1, ,2 1, ,4 2,0 25, FZFA/FZFA SW TI Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 25

28 1. Sawing 1.9 Grooving Grooving cutters Grooving cutter for manual feed For grooving with (MEC) or against feed (MAN). Spindle moulders, moulders and double end tenoners. Solid wood; uncoated, coated and veneered wood derived materials. Tool body design with round, closed tooth shape. Grooving in middle layer Set assembly for lock corner joint BO BO Z12 WF TI BO BO max Z n min ,5 0, ,8 1, ,0 1, ,2 1, ,5 1, ,0 2, ,5 2, ,0 2, ,5 3, ,5 0, ,8 1, ,0 1, ,2 1, ,5 1, ,0 2, ,5 2, ,0 2, ,5 3, ,0 3, ,0 4, ,0 5, ,0 6, ,0 6, ,0 7, ,0 2, ,0 3, ,0 4, ,0 6, ,0 7, Instruction manual visit

29 1. Sawing 1.9 Grooving Grooving cutters Grooving cutter for mechanical feed For grooving with feed (MEC). Moulders and double end tenoners. Solid wood; uncoated, coated and veneered wood derived materials. BO Cutting the back panel groove Z12 WF TI BO BO max KN Z n max min ,0 2, x25, ,0 3, x25, ,0 7, x25, ,5 0, ,8 1, ,0 1, ,2 1, ,5 1, ,0 2, ,5 2, ,0 2, ,5 3, ,0 3, ,0 4, ,0 5, ,0 6, ,0 6, ,0 7, ,0 2, ,5 2, ,0 2, ,5 3, ,0 3, ,0 4, ,0 5, ,0 6, ,0 6, ,0 7, BO Grooving the narrow edge Solid wood Board, coated Board, uncoated Non-ferrous metals Plastics Mineral materials Composites Steel, thin-walled 27

30 1. Sawing 1.9 Grooving Grooving cutters Grooving cutter for mechanical feed For grooving with feed (MEC). Moulders and double end tenoners. Solid wood; uncoated, coated and veneered wood derived materials. BO Cutting the back panel groove BO Z18 WF TI BO BO max KN Z n max min ,5 0, ,8 1, ,0 1, ,2 1, ,5 1, ,0 2, ,0 2, ,0 3, ,0 4, ,0 6, ,0 7, ,0 1, ,5 1, ,0 2, ,5 2, ,0 2, ,0 3, ,0 4, ,0 6, ,0 7, ,0 1, x ,2 1, x ,5 1, x ,0 2, x ,0 2, x ,0 3, x ,0 4, x ,0 6, x ,0 7, x Grooving the narrow edge 28 Instruction manual visit

31 3. Planing and profiling Planing systems overview Application Planerhead escription Lexicon Edition 6 Page HSK Bore Resharpenable Constant diameter Hydro clamping Jointable HeliPlan Pre-planing VariPlan Wedge-type system , Finish cutterhead 212, CentroStar Pre-and finish planing VariPlan Wedge-type system Finish cutterhead Hydro planerhead RotaPlan hydro planerhead , , / / TurboPlan hydro planerhead / 227 CentroStar VariPlan Finish planing Wedge-type system Finish cutterhead Hydro planerhead 210, , / RotaPlan hydro planerhead / TurboPlan hydro planerhead /

32 3. Planing and profiling 3.2 Planing Cutterheads for pre-planing Planerhead HeliPlan with 4 edge HW turnblade knives Pre-planing, surfacing and jointing all types of wood with large chip removal. Also suitable for finish planing if quality demands are less important or in connection with subsequent sharpening. Four side moulders. Softwood and hardwood. Pre-planing cutterhead with 4 edge HW turnblade knives. Low noise and energy efficient due to spiral, segmented edge arrangement. Smooth finish by radiused cutting edges. Aluminium tool body. Optional with steel reference cutterhead for machines with fence. HW turnblade knives Aluminium tool body, with bore WW BO Z AM n max PCS min / / / / / / / esign with HW cutting edges Further dimensions and inch dimensions available on request. Suitable reference cutterheads on page 31. Spare knives: BEZ ABM QAL VE PCS Turnblade knife 15x15x2,5 HW Knives mounted on periphery Spare parts: BEZ ABM Countersink screw, Torx 20 M5x Torx key Torx Instruction manual visit

33 3. Planing and profiling 3.2 Planing Cutterheads for pre-planing Reference cutterhead For cutting a side reference rebate when surface planing on the first bottom spindle in combination with a planer cutterhead. Four side moulders with fence. Softwood and hardwood. Steel tool body with HW turnblade knives, can be combined with pre-planing and finish planing cutterheads on the first bottom spindle. 145 for planerheads for planerheads 140. For wedge-type system, build-up system, CentroStar WW BO Z V QAL n max min HW HW For HeliPlan, VariPlan Plus WW BO Z V QAL n max min HW HW Combined reference cutterhead with wedge type system, build up system and CentroStar. Mounted with spacer Spare knives: BEZ ABM QAL VE PCS Turnblade spur VS1 14x14x2 HW-F Turnblade knife 14,7x8x1,5 HW-30F Spare parts: BEZ ABM BEM Spacer 70x3x40,TK Countersink screw, Torx 20 M6x0,5x4,9 Torx 20 for steel-body Pin 6x Combination with HeliPlan, VariPlan Plus cutterhead. Mounted without spacer. Instruction manual visit 31

34 3. Planing and profiling 3.2 Planing Cutterheads for finish planing Planerhead wedge-type system Multi-purpose applications for pre-planing with large chip removal and finish planing. Four side moulders. Softwood and hardwood. Cutterhead with resharpenable planer knives x 30 x 3.0. Pressure springs position the knives to the defined cutting circle by a setting gauge. Cutting edge qualities HS, Marathon (MC33) or HW available. Steel or aluminium tool body design. Steel tool body WM N BO n max min -1 Z HS HW Correct knife protrusion: max. 2. Aluminium tool body WM N BO n max min -1 Z HS HW Suitable reference cutterheads on page 31. Combined reference cutterhead with wedge type system, build up system and CentroStar. Mounted with spacer Instruction manual visit

35 3. Planing and profiling 3.2 Planing Cutterheads for finish planing Planerhead CentroStar Especially suitable for finish planing. Can also be used for pre-planing with chip removal up to 6. Four side moulders. Softwood and hardwood. Form fit knife clamping system supported by centrifugal force. Axial or radial knife removal. HS or HW turnblade planer knife x 12 x 2.7. Integrated chip breaker to prevent pre-splitting. Aluminium tool body. Aluminium tool body WW N BO BO max Z n max min -1 HS HW Further dimensions and inch dimensions available on request Suitable reference cutterheads on page 31. Spare parts service only by the manufacturer. Combined with reference cutterhead and spacer Instruction manual visit 33

36 3. Planing and profiling 3.2 Planing Cutterheads for finish planing Hydro planerhead Pre-planing and finish planing at high feed speeds of 24 to 120 m min -1. See Leitz Lexicon Edition 6 page 209 for application data. Four side moulders with jointing device. Softwood and hardwood. Steel tool body with integrated hydro clamping system. Activated by grease gun. Resharpenable HS planer knives x 30 x 3.0. Wedge angle 30. For jointing, the knives are to be sharpened in the tool body to a concentricity of < Sharpening groove 4 Z4-Z10 HM BO Z QAL Scheme n max min HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS For spare knives of other dimensions and qualities, see section 9 Knives and Spare Parts. Mounted knife Marathon knives (MC33) for high performance, especially in softwood. Scheme 1 - left Scheme 2 - right Arrangement of the grease nipples 34 Instruction manual visit

37 3. Planing and profiling 3.2 Planing Cutterheads for finish planing RotaPlan hydro planerhead For pre-planing and finish planing at feed speeds of 60 to 200 in -1. See Leitz Lexicon Edition 6 page 215 for application data. High performance moulders with precision spindles, counter bearing, jointing device and mechanical workpiece handling. Softwood and hardwood. Steel tool body with integrated, hydro clamping system. Activated by grease gun. Resharpenable HS planer knives x 35 x 3.0. Wedge angle 30. For jointing, the knives are to be sharpened in the tool body to a concentricity of < Mounted knife Sharpening groove Z10-Z16 HM N BO Z QAL Scheme n max min HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS For spare knives of other dimensions and qualities, see section 9 Knives and Spare Parts. Marathon knives (MC33) for high performance, especially in softwood. Scheme 1 Scheme 2 Scheme 3 Scheme 4 Arrangement of the grease nipples available exstock available atshort notice Instruction manualvisit 35

38 3. Planing and profiling 3.2 Planing Combination tools for planing and profiling Planerhead VariPlan Plus/ProFix F system PF 25 For planing and profiling (chamfering) e.g. grooving, bevelling, rounding or profiling in coon. Four side moulders. Softwood and hardwood. Resharpenable cutterhead system with constant diameter and constant profile. VariPlan Plus planerhead with knife seatings for ProFix F profile knives (PF 25) and HW Microfinish turnblade knives. Profile knives: PT max 25, max 100. Aluminium tool body. Z Bore40 WW N BO QAL n max min HW HW HW Further knife types, dimensions and inch dimensions on request. Servicing with spare parts only by the manufacturer. VariPlan Plus spare knives in section 9 Knives and spare parts. Aluminium tool body with steel chip breaker Spare knives: BEZ ABM QAL LL RL ProFix F knife PF 25 R=3 25 R=3 HW ProFix F knife PF 25 R=5 25 R=5 HW ProFix F knife PF 25 R=8 25 R=8 HW ProFix F knife PF 25 R=10 25 R=10 HW ProFix F knife PF 25 Bevel Bevel 45 HW Further profile knives on request. 7 Spare parts: BEZ ABM Allen Key SW Allen Key SW Use on vertical or horizontal spindles H= Instruction manual visit

39 3. Planing and profiling 3.3 Profiling Tools for tongue and groove joints Tongue and groove cutter, HL solid / HS tipped For tongue and groove profiles on wall and ceiling panels. Four side moulders. Softwood, along grain. Tongue and groove cutterset with spacers for adjustment to different wood thicknesses and tongue and groove widths. BO 60 for use on hydro sleeve for high feed speeds and machining qualities. HL profile cutter with form ground clearance and large resharpening area; HS tipped design with straight clearance. QAL Straight with closed joint (P 3) AF P BO H Z NT FL n max min , HL , HS Hydro-uo clamping element see page 40. 0,5 7 (8,5) 6 (8) 4-6 4,5-6, QAL Bevel profile with closed joint (P 5) AF P BO H Z NT FL n max min , HS Profile 3: AF Hydro-uo clamping element see page 40. 0,5 7 (8,5) 6 (8) ,5 6, Profile 5: AF ,5 16 QAL Bevel profile (P1, P4) AF P BO H NT FL Z n max min HL , HL Hydro-uo clamping element see page P ,5 4,5 Profile 1: AF ,5 16 QAL Radius profile R5 (P 6) AF P BO H NT FL Z n max min , HL Hydro-uo clamping element see page P4 8,5 10 P6 10, ,5 6, R5 4 4,5 5,5 5,5 R Profile 4: AF Profile 6: AF Instruction manual visit 37

40 3. Planing and profiling 3.3 Profiling Tools for tongue and groove joints Bevel / radius profile cutter for tongue and groove joints, HL solid Profiling of the visible edge on the groove side of tongue and groove panels on a separate spindle. Four side moulders. Softwood, along grain. HL profile cutter with form ground clearance and large resharpening area suitable to mount on hydro sleeve. RI Bevel groove side, 30 HF BO Z n max min RL RL Radius cutter - groove side R RI Round profile groove side WF BO Z R n max min RL RL RL RL RL RL RL RL Bevel cutter - groove side Left: Trapezoidal groove / Right: Round groove 20 R8,5 20 For cutting relief grooves on the back of tongue and groove panels. Relief groove cutter with trapezoidal or round profile WF Tool Type BO Z n max min -1 Trapezoidal groove Round groove Trapezoidal groove Round groove Relief groove cutter with trapezoidal or round profile 38 Instruction manual visit

41 3. Planing and profiling 3.3 Profiling Tools for tongue and groove joints Shadow grooving cutter for tongue and groove panels, HL solid For cutting shadow groove profiles on tongue and groove panels on the bottom spindle. Four side moulders. Softwood, along grain. HL profile cutter with form ground clearance and large resharpening area suitable for mounting on hydro sleeve. Bevel profile, tongue 30 WF BO Z n max min Shadow groove cutter, bevel profile Round profile WF Tool Type BO Z R n max min -1 Groove side Tongue side Groove side Tongue side Groove side Tongue side Groove side Tongue side Groove side Tongue side Groove side Tongue side Groove side Tongue side Groove side Tongue side Shadow groove cutter, round profile for tongue and groove panels Chalet style profile WF Tool Type BO Z n max min -1 Groove side Tongue side Groove side Tongue side Groove side Tongue side Shadow groove cutter, chalet style profile for tongue and groove panels Instruction manual visit 39

42 3. Planing and profiling 3.3 Profiling Tools for tongue and groove joints Shadow grooving cutter for tongue and groove panels, HL solid Hydro-uo clamping element to mount tongue and groove cutters, bevel/radius profile cutters and shadow grooving cutters. Four side moulders. Open clamping system activated by a grease gun. Hydro-uo clamping sleeve PH BEM BO L For bevel- or radius cutter For bevel- or radius cutter For shadow grooving cutter bevel- and radius profile For shadow grooving cutter bevel- and radius profile For shadow grooving cutter chalet style profile For shadow grooving cutter chalet style profile L Mounting example: Shadow groove cutter on Hydro-uo clamping sleeve. Attention: Only use high precision spacers - see Leitz Lexicon Edition 6 section 9 Knives and spare parts. 40 Instruction manual visit

43 3. Planing and profiling 3.4 Finger jointing Minifinger joint cutters Minifinger joint cutter, HS For self-locking longitudinal joints. See section introduction for additional information. Finger joint machines with / without cut off saw, continuous machines. Softwood, across grain; limited suitability for hardwood. Reduced risk of breakage from individually brazed finger cutting edges. esign with enlarged tip gap suitable for PU adhesives and for finger joint machines without cut off saw and horizontal working spindle. Cutting material HS. Resharpening area 12. ZL 15, TG 3.8 WF N BO Z ZA PCS QAL ZL 15/15 ZL 15/16, ,6 26,6 50 2/2 7 HS ,6 26,6 50 3/3 7 HS ,6 26,6 50 4/4 7 HS ,8 ZL 15/15, 15/16,5 26,6 26,6 53,2 ZL 15, TG 3.8, larger basic clearance WF N BO Z ZA PCS QAL ZL 15/15 ZL 15/16, ,6 26,6 50 2/2 7 HS ,6 26,6 50 3/3 7 HS ,6 26,6 50 4/4 7 HS Minifinger joint cutter ZL 15, TG 3.8 6,2 ZL 20/20, 20/22 Minifinger joint cutter ZL 20, TG 6.2 ZL 20/20, 20/ ZL 20, TG 6.2 WF N BO Z ZA PCS QAL ZL 20/20 ZL 20/ /2 5 HS /3 5 HS /4 5 HS ZL 20, TG 6.2, larger basic clearance WF N BO Z ZA PCS QAL ZL 20/20 ZL 20/ /2 5 HS /3 5 HS /4 5 HS Minifinger joint cutter ZL 20, TG ZL 20, TG 5.0 WF N BO Z ZA PCS QAL ZL 20/20 ZL 20/ /2 7 HS /3 7 HS Instruction manual visit 41

44 3. Planing and profiling 3.4 Finger jointing Minifinger joint cutters Minifinger joint cutter, Marathon For self-locking longitudinal joints. See section introduction for additional information. Finger joint machines with / without cut off saw, continuous machines. Softwood, across grain; also suitable for hardwood. Reduced risk of breakage from individually brazed finger cutting edges. esign with enlarged tip gap suitable for PU adhesives and for finger joint machines without cut off saws and horizontal working spindle. Marathon coating allows up to 4 times longer tool life compared to HS version. Resharpening area 12. ZL 15, TG 3.8 WF N BO Z ZA PCS QAL ZL 15/15 ZL 15/16, ,6 26,6 50 2/2 7 MC ,6 26,6 50 3/3 7 MC ,6 26,6 50 4/4 7 MC ZL 15/15, 15/16,5 3,8 26,6 26,6 53,2 ZL 15, TG 3.8, larger basic clearance WF N BO Z ZA PCS QAL ZL 15/15 ZL 15/16, ,6 26,6 50 2/2 7 MC ,6 26,6 50 3/3 7 MC ,6 26,6 50 4/4 7 MC Minifinger joint cutter ZL 15, TG 3.8 6,2 ZL 20/20, 20/ ZL 20, TG 6.2 WF N BO Z ZA PCS QAL ZL 20/20 ZL 20/ /2 5 MC /3 5 MC /4 5 MC Minifinger joint cutter ZL 20, TG 6.2 ZL 20, TG 6.2, larger basic clearance WF N BO Z ZA PCS QAL ZL 20/20 ZL 20/ /2 5 MC /3 5 MC /4 5 MC Instruction manual visit

45 3. Planing and profiling 3.4 Finger jointing High performance minifinger cutters Minifinger joint cutter, Marathon, real Z 3/4 For self-locking longitudinal joints. See section introduction for additional information. High performance finger joint machines with/without cut-off saws. Softwood, across grain; also suitable for hardwood. High number of teeth tool design, top and bottom final cutters required. Assembly of tool set: see section introduction. Version with enlarged tip gap suitable for PU adhesives and for finger joint machines without cut off saws for horizontal spindle. Marathon coating allows up to 4 times longer tool life compared to HS version. Resharpening area 12. ZL 15/15 (15/16,5) ZL 10/10 (10/11) ZL 15, TG 3.8, Z 4 WF Tool Type N BO Z ZA PCS QAL ZL 15/15 ZL 15/16,5 Top final cutter ,2 16, MC Basic cutter , MC Bottom final cutter ,2 16, MC ZL 15, TG 3.8, Z 4, larger basic clearance WF Tool Type N BO Z ZA PCS QAL ZL 15/15 ZL 15/16,5 Top final cutter ,2 16, MC Basic cutter , MC Bottom final cutter ,2 16, MC finger pitch 3.8 finger pitch 3.8 BO BO Finger length 10 and 15 TG: 3,8 Real Z4 Basic Final cutter cutter top Final cutter bottom ZA N 19 16,6 16,6 H KLH Cutter Cutter Cutter quantity quantity quantity 19 33, , , , , , , , , , , , , , , , , H = wood thickness KLH = clamping height Instruction manual visit 43

46 3. Planing and profiling 3.4 Finger jointing High performance minifinger cutters Minifinger joint cutter, Marathon, real Z 3/4 For self-locking longitudinal joints. See section introduction for additional information. High performance finger joint machines with/without cut-off saws. Softwood, across grain; also suitable for hardwood. High number of teeth tool design, top and bottom final cutters required. Assembly of tool set: see section introduction. Version with enlarged tip gap suitable for PU adhesives and for finger joint machines without cut off saws for horizontal spindle. Marathon coating allows up to 4 times longer tool life compared to HS version. Resharpening area 12. ZL 20/20 (20/22) ZL 20, TG 6.2, Z 3 WF Tool Type N BO Z ZA PCS QAL ZL 20/20 ZL 20/22 Top final cutter ,6 18, MC Basic cutter , MC Bottom final cutter ,6 18, MC finger pitch 6.2 finger pitch 6.2 ZA 2 ZA 3 ZA 2 BO ZA 2 ZA 3 ZA 2 BO ZL 20, TG 6.2, Z 3, larger basic clearance WF Tool Type Finger length 20 TG: 6,2 Real Z3 Basic Final Final cutter cutter cutter top bottom ZA N 18,6 18,6 18,6 H KLH Cutter Cutter Cutter quantity quantity quantity 19 37, , , , , , , , , , , , , , H =wood thickness KLH = clamping height N BO Z ZA PCS QAL ZL 20/20 ZL 20/22 Top final cutter ,6 18, MC Basic cutter , MC Bottom final cutter ,6 18, MC Instruction manual visit

47 3. Planing and profiling 3.4 Finger jointing High performance minifinger cutters Minifinger joint cutter, Marathon, real Z 6 For self-locking longitudinal joints. See section introduction for additional information. High performance finger joint machines with/without cut-off saws. Softwood, across grain; also suitable for hardwood. High number of teeth tool design, top and bottom final cutters required. Assembly of tool set: see section introduction. Version with enlarged tip gap suitable for PU adhesives and for finger joint machines without cut off saws for horizontal spindle. Marathon coating allows up to 4 times longer tool life compared to HS version. Resharpening area 12. Finger length 10 and 15 TG: 3,8 Real Z6 Basic Final Final cutter cutter cutter top bottom ZA N 26, H KLH Cutter Cutter Cutter quantity quantity quantity , , , , , , , , ZL 15, TG3.8 WF , WF Tool Type N BO Z ZA PCS QAL ZL 15/15 ZL 15/16,5 Top final cutter , MC Basic cutter ,4 26, MC Bottom final cutter , MC ZL 15, TG 3.8, larger basic clearance WF , WF Tool Type N BO Z ZA PCS QAL ZL 15/15 ZL 15/16,5 Top final cutter , MC Basic cutter ,4 26, MC Bottom final cutter , MC H = wood thickness KLH = clamping height Instruction manual visit 45

48 3. Planing and profiling 3.4 Finger jointing Scoring sawblades and hoggers Hogger for triing minifingers efined triing in front of the finger cut for adjusting the finger fit. Tear free sizing along the grain and across the grain, for working against the feed only with scoring sawblade. Finger joint machines with cut off saw, double end tenoner. Solid wood and wood derived materials. Steel tool body with HW circular sawblade and hogger elements mounted on flanged sleeve. Can be extended for larger hogger widths. Single sided bevel tooth shape reduces tear outs. Steel hogger set, mounted on flanged sleeve SZ BO Z BEM QAL LL RL , (9/9) KNH HW FZ ES Basic hogger - steel tool body without flanged sleeve WZ BEZ ABM QAL Z LL Basic hogger 251x12x80 HW Basic hogger 301x12x80 HW RL Additional hogger - steel tool body WZ BO Z QAL LL RL HW HW Circular sawblade WK , WK , WK 801-2, WK BO Z ZF QAL LL 250 4, FZ HW , ES HW , FZ HW , ES HW , ES HW , FZ HW , FZ HW , ES HW Spare parts: Part-no. BEZ ABM BEM 1 Spacer 115x5x Cylindrical screw with ISK M8x Countersink screw, Torx 20 M6x10 Torx Screw with ISK M8x17 for = 250/350/305/ Allen Key SW Torx key Torx RL 46 Instruction manual visit

49 3. Planing and profiling 3.4 Finger jointing Scoring sawblades and hoggers Segment hogger for triing minifingers efined triing in front of the finger cut for adjusting the finger fit. Tear free sizing along the grain and across the grain, for working against the feed only with scoring sawblade. Finger joint machines with cut off saw, double end tenoner. All type solid wood, chipboard and fibre materials (MF ect. uncoated, veneered, plastic and paper coated). Steel tool body with HW circular sawblade and segment hogging elements. Staggered cut through six hogger segments. Mounted on flanged sleeve. Can be extended for larger hogging width. Single sided bevel tooth shape to improve the cutting quality and to reduce tear outs. Segment hogging set, mounted on flanged sleeve SZ BO Z ZF QAL RI ,6 40 KN 48 ES HW LL ,6 40 KN 48 ES HW RL FZ WZ ES Steel basic and extension hoggers without flanged sleeve WZ BO Z ZF QAL LL ,5 30 6x10 FZ HW ,5 30 6x9 FZ HW ,0 80 6x7 FZ HW RL Spare segments for segment hogger Spare circular sawblade for segment hogging set WK , WK , WK 801-2, WK BO Z ZF QAL LL 250 4, ES HW , WZ HW , WZ HW , FZ HW , FZ HW , ES HW , ES HW , WZ HW , FZ HW , FZ HW RL Spare segments for segment hogger BEZ ABM QAL ZF Z RI Hogging segment 250 5,7 HW FZ 7 LL Hogging segment 300 5,7 HW FZ 9 RL Hogging segment 300 5,7 HW FZ 9 LL Hogging segment 250 5,7 HW FZ 7 RL Hogging segment 350 5,7 HW FZ 10 RL Hogging segment 350 5,7 HW FZ 10 LL Instruction manual visit 47

50 3. Planing and profiling 3.4 Finger jointing Scoring sawblades and hoggers continued from page 47 Spare parts: Part-no. BEZ ABM BEM 1 Spacer 115x5x Cylindrical screw with ISK M8x Countersink screw, Torx 20 M6x10 Torx Screw with ISK M8x17 for = /350/305/355 5 Allen Key SW Torx key Torx Sawblade hogger for triing minifingers efined triing in front of the finger cut for adjusting the finger fit on exactly right angled cut working pieces. Finger joint machine with cut off saw, double end tenoners. Solid wood and wood derived materials. HW circular sawblades with high number of teeth. Single sided bevel tooth shape to improve the cut quality and reduce tear outs. For high concentricity mount on flanged sleeve as a unit on the motor spindle. Sawblade hogger mounted on flanged sleeve SK BO Z ZF QAL LL 250 * 6,35 40 KN 80 ES HW ,0 40 KN 54 ES HW ,0 40 KN 72 ES HW ,6 40 KN 48 ES HW RL ES *with shear angle Circular sawblade for sawblade hogger WK BO Z ZF BEM QAL RI 250 * 6, ES 6NL TK 95 HW LL * 6, ES 6NL TK 95 HW RL ,0 80 KN 54 ES 6NL TK 200 HW LL ,0 80 KN 54 ES 6NL TK 200 HW RL ,0 80 KN 72 ES 6NL TK 195 HW RL *with shear angle Sawblade hogger HW circular sawblade mounted on flanged sleeve, tooth shape single sided bevel Flanged sleeve for hoggers L BO KN KN Instruction manual visit

51 3. Planing and profiling 3.5 Grooving, jointing, rebating (kerving) Rebating cutterheads for multi-purpose processing Rebating cutterhead for joinery machines - HeliCut 15 For cutting grooves, rebate grooves, V-grooves as well as for jointing longitudinal and crosscut wood with large hogging depths in the wood construction. CNC-controlled joinery machines, as well as special machines for general wood construction with machine-specific adaptors. Solid wood, preferrably softwood for wood construction, hardwood (oak, ash etc.). Carrier body constructed from high strength light metal alloy. With 4-times turnable, spiral-shaped assembled HW turnblades. Application of the same knives as peripheral knives and spurs. The cutting bevels of the HW knives are numbered. No clamping wedges, direct tangential knife clamping. Easy handling of knife change without further mounting aid. More dimensions on request. RI Aluminium tool body WW BO Z V AM n max PCS min KN 3x4 + 3x4 2 x LL KN 4x4 + 4x4 2 x LL KN 4x4 + 4x4 2 x RL KN 5x4 + 5x4 2 x LL KN 5x4 + 5x4 2 x RL KN 1x4 + 1x4 2 x LL KN 2x4 + 2x4 2 x LL KN 2x4 + 2x4 2 x RL KN 3x4 + 3x4 2 x LL KN 4x4 + 4x4 2 x LL KN 4x4 + 4x4 2 x RL KN 1x4 + 1x4 2 x LL KN 2x4 + 2x4 2 x LL KN 3x4 + 3x4 2 x LL KN 3x4 + 3x4 2 x RL KN 4x4 + 4x4 2 x LL KN 4x4 + 4x4 2 x RL KN 5x4 + 5x4 2 x LL KN 5x4 + 5x4 2 x RL Instruction manual visit 49

52 3. Planing and profiling 3.5 Grooving, jointing, rebating (kerving) Rebating cutterheads for multi-purpose processing continued from page 49 Spare knives: BEZ ABM QAL BEM VE PCS Turnblade knife 15x15x2.5 HW HeliCut Turnblade knife 15x15x2.5 HW-MF HeliCut Spare parts: BEZ ABM Countersink screw, Torx 20 M5x Torx key Torx Instruction manual visit

53 3. Planing and profiling Profile examples for tongue and groove joints Australian standard profiles 6,5 7,3 1 4,3 4,6 4,3 1 1,5 1,5 4,6 R Nr. 301 R1,2 R1 6, Nr. 303 R1,2 7,2 R1 1 4,3 6. 4, Nr. 201 R1 90 R1,2 12 R1, ,8 6,5 45 Nr ,3 5, ,6 Scandinavian standard profiles 3,3 6. 6, /4 1/4 23/32 9/32 3/16 1/8 1/4 1/4 23/32 3/8 9/32 3/16 8 3,5-4,5 8,5 8 3,5-4,5 8,5 9, ,5-16 1/8 Nr. 16 Nr. 18 5/16 5/16 European country-house profiles 8 8,5 8 8,5 6. R6,5 16 6,5 3,5-4, ,5 4,3 4, ,5 3,3 6,5 7,5 6 3,5 6,5 Canadian standard profiles 11/ /2, 7 1/4, 9 1/4 Nr. 10 3/4 7 7/8 R 1/2 1/8 1/4 1/4 3/4 Nr. 14 9/32 5/

54 3. Planing and profiling Tooling examples, customer-specific solutions HeliCut 15 Jointing- rebating cutterhead (copyshaping cutterhead) HeliCut 15 Rebating cutterhead Example 1, Example 2, Example 3, Example 4, HeliCut 15 Grooving cutterhead Example 5, Example 6, HeliCut 15 Profiling cutterhead (Pre-cutting) Example 7, Example 8,

55 5. Routing 5.1 Sizing and grooving Shank cutters Spiral roughing/finishing router cutter Marathon Router cutter for sizing and grooving in roughing/finishing quality. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, chipboard and fibre materials (MF, HF, etc.) uncoated, gluelam (plywood, etc.) gluelam (HPL, Trespa, etc.), duromers, plastomers, mineral working material (Corian, Varicor, etc.). Solid tungsten carbide, tungsten carbide quality and Marathon coating for increased performance time, particularly in abrasive materials. Recoended for abrasive materials such as HPL/CPL. Feed speed v f depending on grooving depth a p HW, Z2, short design WO GL GL NL NL S S Z Twist RI in in in in 12,7 1/2 76,2 3 28,6 1 1/8 12,7x40 1/2 x1 1/2 2 R RL ,7 1/2 88,9 3 1/2 38,1 1 1/2 12,7x40 1/2 x1 1/2 2 R RL RPM: n max = min -1 v f [m min -1 ] Ø 10 Ø 12, NL = 25 a p HW, Z2, short design, for abrasive materials WO GL NL S Z Twist RI x40 2 R RL x40 2 R RL x50 2 R RL x50 2 R RL a p [] RPM: n max = min -1 Softwood Working step: Sizing Speed: n = min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.3; Gluelam = Ø 16 Ø 18, NL = v f [m min -1 ] a p a p [] Softwood Working step: Sizing Speed: n = min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.2; gluelam = 0.9 Instruction manual visit 53

56 5. Routing 5.1 Sizing and grooving Shank cutters Spiral roughing/finishing router cutter Marathon Router cutter for sizing and grooving in roughing/finishing quality. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, laminated wood in window construction, chipboard and fibre working materials (MF, HF, etc.), uncoated, gluelam (plywood, etc.), plastomers, mineral working materials (Corian, Varicor, etc.). Solid tungsten carbide, Marathon coating for increased performance time. Short design for increased stability. Long design for deep cutting (recoended in several steps). Higher feed speeds than conventional roughing cutters. Quiet running. Feed speed v f depending on grooving depth a p 16 Ø8 Ø10, NL=20 14 Ø8 Ø10, NL= v f [m min -1 ] 6 a p Z 2 / Z 3, short design WO GL NL S Z Twist LL RL x40 2 R x40 2 R x40 2 L x40 3 R x40 3 L x45 3 R x55 3 R x55 3 L x50 3 R x50 3 R x55 3 R vf [m min -1 ] vf [m min -1 ] a p [] Ø NL Ø NL a p a p [] Ø NL Ø NL a p a p [] Softwood and hardwood, laminated wood for window construction, chipboard and fibre working materials (MF, HF, etc.), uncoated, gluelam (plywood, etc.), plastomers, mineral working materials (Corian, Varicor, etc.), PVC window profiles. Z 2 / Z 3, long design WO GL NL S Z Twist LL RL x55 2 R x40 3 R x40 3 L x40 3 R x55 3 R x55 3 L x55 3 R x55 3 L x55 3 R x55 3 R x55 3 L x50 3 R x55 3 L Softwood Working step: Sizing Speed: n = min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.3; Laminated wood = 0.9 Instruction manualvisit RPM: Wood / wood derived material: n = min -1 Plastics: n = min -1

57 5. Routing 5.1 Sizing and grooving Shank cutters Feed speed v f depending on grooving depth a p v f [m min -1 ] standard design fine balanced n [min -1 ] Softwood Working process: Sizing Axial infeed: a p = Correction factor for v f : Hardwood = 0,7; glulam = 0,8 Milling machines with/without CNC control, machining centres, joinery machines, special milling machines with cutter spindles to hold shank tools. Softwood and hardwood, glulam, glue-laminate cunstructions and laminated wood. HW-solid, Marathon coating for increased performance times. Long design for large cutting depths. Higher feed rates with conventional roughing cutters possible. Extremely high quiet running. Z3 WO GL NL S Z Twist RI x53 3 R RL x53 3 R RL x53 3 R RL RPM: min -1 (n max min -1 through additional fine balancing) Note: Tool shank S30x53 suitable for many conventional joinery machines. Application on machines with automatic tool change in the respective collet chucks. ER 40 through collet d30, Instruction manual visit 55

58 5. Routing 5.1 Sizing and grooving Shank cutters Spiral roughing/finishing router cutter Marathon Router cutter for sizing, grooving and mortise slots in roughing/finishing quality. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, laminated wood for window construction, chipboard and fibre working materials (MF, HF, etc.) uncoated, gluelam (plywood, etc.), PVC window profiles. Solid tungsten carbide, Marathon coating for increased performance time. Extra long design for deep cutting (in several steps). Higher feed speeds than conventional spiral roughing cutters, quiet running. Application example for mortise slot production Application data: Infeed at: a p 4-8perstroke in solid wood; v f 10-16in -1 ; n = min -1 a p 8-15 per stroke in chipboard; v f 12-18in -1 ; n = min -1 Z2 / Z 3, extra long design, for mortise slots WO GL NL AL S Z Twist RI Set HSK-F x25 2 L RL x35 2 L RL x35 3 L RL x35 3 R RL x50 3 R RL x50 3 R RL x50 3 R RL x58 * 3 R RL x58 * 3 R RL x50 3 R RL x50 3 R RL x50 3 R RL x50 3 R RL RPM: Wood / wood derived material: : n = min -1 Wood / wood derived materials: : n = min -1 Plastics: n = min -1 * with clamping flat for HOMAG/WEEKE latch hole unit Note: HSK-F 63 = tool is supplied mounted in shrink-fit chuck HSK-F 63. Router cutter for sizing and cutting spyholes and keyholes in roughing/finishing quality. a p Production of keyholes and spyholes by circular cutting Softwood and hardwood, laminated wood in window construction, chipboard and fibre working materials (MF, HF, etc.) uncoated, gluelam (plywood, etc.). Z 3, extra long design for cutting spyholes and keyholes WO GL NL AL S Z RI Set HSK-F x40 3 RL , x45 2 RL Instruction manual visit

59 5. Routing 5.1 Sizing and grooving Shank cutters GL NL AL S RPM: : n = min : n = min -1 Z RI Set HSK-F x40 2 RL x40 2 RL x50 3 RL x60 3 RL x50 3 RL x55 3 RL x60 3 RL x65 3 RL Spiral roughing/finishing router cutter Marathon alternate twist Routers for sizing and grooving in roughing/finishing quality and tear free cutting edges on both sides. Overhead routers with/without CNC control, machining centres, special router machines with cutting spindles for mounting shank tools. Softwood and hardwood, chipboard and fibre working material (MF, HF, etc.) uncoated, gluelam (plywood, etc.), plastomers, mineral working materials (Corian, Varicar, etc.). HW solid, Marathon coating for increased performance time. Alternate twist for tear free cut edges on both sides. Higher feed speeds possible than with conventional roughing cutters. Quiet running. Feed speed v f depending on grooving depth a p v f [m min -1 ] Ø 16 Ø20, NL = a p Z WO GL NL S RI x50 RL x50 RL x50 RL x50 RL RPM: n max = min a p [] Softwood Working step: Sizing Speed: n=18000 min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.2; Gluelam = 0.9 Instruction manual visit 57

60 5. Routing 5.1 Sizing and grooving Shank cutters Roughing router cutter in turnblade design Router cutter for sizing and grooving in roughing quality. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, gluelam (plywood etc.). Tungsten carbide turnblade knives arranged in irregular pitch for quiet cutting. With turnblade knife plunging tip. HW, Z 1+1 WL GL NL S RI x50 RL x60 RL x60 RL Feed speed v f depending on grooving depth a p v f [m min -1 ] Ø 22 x 45 NL Ø 22 x 55 NL a p a p [] RPM: n= min -1 Spare knives: BEZ ABM QAL VE PCS Turnblade knife 9x12x1,5 HW Turnblade knife 7,5x12x1,5 HW Spare parts: BEZ ABM Oval head screw Torx 15 M4x Torx Torx Plastic coated chipboard Working step: Sizing Speed: n=18000 min -1 Correction factor for v f : MF = Instruction manual visit

61 5. Routing 5.1 Sizing and grooving Shank cutters Roughing router cutter in turnblade design - HeliCut 11 Router for sizing and grooving in roughing/finishing quality. Overhead routers with/without CNC control, machining centres, joinery machines, special cutting maschines with cutting spindles to hold shank tools. Softwood and hardwood, glulam and laminated wood. Spiral-shaped edge arrangement of the HW turnblades (4-times turnable). HW turnblade plunging edge with chipbreakers for good chipflow. Tangential fixing of the knives in the dust-protected area. eep boreholes are to be cut circularily. HW, Z 2+2 WL GL NL S RI x53 RL RPM: min -1 (n max min -1 through additional fine balancing) Feed speed v f depending on grooving depth a p v f [m min -1 ] standard design fine balanced n [min -1 ] Softwood Working process: Sizing and grooving Axial infeed: a p =20-50 Correction factor for v f : Hardwood = 0,7; glulam = 0,8 Note: Tool shank S30x53 suitable for many conventional joinery machines. Application on machines with automatic tool change in corresponding collet chucks ER 40 through collet d30, Spare knives: BEZ Knife ABM QAL VE PCS Turnblade knife Peripheral tip 11x11x1,5 HW Exchange knife Plunging tip 22x12,7x2 HW Spare parts: BEZ ABM Countersink screw, Torx 15 M4x Countersink screw, Torx 20 M5x Torx Torx Torx Torx Application notes: Circular pockets and boreholes of a depth > 1x have to be cut circularily. Use ramp-in cutting to produce mortises. Instruction manual visit 59

62 5. Routing 5.1 Sizing and grooving Shank cutters Turnblade router cutter Router cutter for sizing, grooving and finish cutting to finish quality. Z 2 for increased feed rates. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., gluelam (plywood etc.). Straight cut. Knife tip designed for stepless cut. esign with plunging tip for axial plunging. Suitable for machining the narrow edge of painted or foil coated MF. Feed speed v f depending on grooving depth a p 1 = Jointing cut a e = = Sizing cut v f [m min -1 ] 18 1 = Jointing; 2 = Sizing Ø30x30 NL Ø30x 50 NL a p [] a p HW, Z 2 WL GL NL S LL RL x x x RPM: n= min -1 Spare knives: BEZ Knife ABM QAL for VE PCS Turnblade knife Plunging tip 7,5x12x1,5 HW Turnblade knife Plunging tip 12x12x1,5 HW Turnblade knife Peripheral tip 30x12x1,5 HW Spare parts: BEZ Knife ABM for Screw Plunging tip M4x5 (head 7) 25/ Peripheral tip 25 Screw Peripheral tip M4x5 (head 9) Torx Torx Plastic coated chipboard Working step: Jointing, sizing Speed: n=18000 min -1 Correction factor for v f : Machining across grain = 0.7; MF = Instruction manual visit

63 5. Routing 5.1 Sizing and grooving Shank cutters Turnblade router cutter Router cutter for sizing and grooving to finish quality. For grooving with constant tool diameter. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., gluelam (plywood etc.), duromers, plastomers, mineral materials (Corian, Varicor etc.), gluelam (HPL, Trespa etc.). Straight cut. Knife tip designed for stepless cut. Teflon coated tool body for reduced resin and glue build up. With tungsten carbide plunging tip. Suitable for machining the narrow edge of painted or foil coated MF. Feed speed v f depending on grooving depth a p v f [m min -1 ] Ø 18 Ø 20 x30 NL a p a p [] Plastic coated chipboard Working step: Grooving, sizing Speed: n=18000 min -1 Correction factor for v f : MF = 0.8 v f [m min -1 ] , Ø 16 Ø 20 x30 NL a p a p [] HW,Z1,NL30 WL GL NL S LL RL x x x x x x x x RPM: n= min -1 Spare knives: BEZ Knife ABM QAL for VE PCS Turnblade knife Plunging tip 7,5x12x1,5 HW Turnblade knife Plunging tip 9x12x1,5 HW Turnblade knife Peripheral tip 30x12x1,5 HW Spare parts: BEZ Knife ABM for Screw Plunging tip M3,5x4 (head 7) Screw Plunging tip M4x5 (head 7) Screw Peripheral tip M3,5x4 (head 9) Screw Peripheral tip M4x5 (head 9) Torx Torx Hardwood, along grain Working step: Grooving, sizing Speed: n=18000 min -1 Correction factor for v f : Machining across grain = 0.8 Instruction manual visit 61

64 5. Routing 5.1 Sizing and grooving Shank cutters Turnblade router cutter Router cutter for sizing and grooving to finish quality. For grooving with constant tool diameter. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools or portable routers. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., gluelam (plywood etc.), duromers, plastomers, mineral materials (Corian, Varicor etc.), gluelam (HPL, Trespa etc.). Straight cut. Knife tip designed for stepless cut. Teflon coated tool body for reduced resin and glue build up. With tungsten carbide turnblade knife plunging edge. Feed speed v f depending on grooving depth a p v f [m min -1 ] Ø 18 Ø 20 x 30 NL a p a p [] Plastic coated chipboard Working step: Grooving, sizing Speed: n=18000 min -1 Correction factor for v f : MF = 0.8 HW, Z 1, inch dimensions WL NL GL S RI in in in in 5/8 111/64 35/8 1/2 x 13/8 RL /4 111/64 35/8 1/2 x 13/8 RL RPM: n= min -1 Spare knives: BEZ Knife ABM QAL for VE PCS Turnblade knife Plunging tip 7,5x12x1,5 HW Turnblade knife Plunging tip 9x12x1,5 HW Spare parts: BEZ Knife ABM for for in Screw Plunging tip M3,5x4 (head 7) /8-3/ Screw Plunging tip M4x5 (head 7) Screw Peripheral tip M3,5x4 (head 9) /8-3/ Screw Peripheral tip M4x5 (head 9) Torx Torx v f [m min -1 ] Ø 18 Ø 20 x 30 NL a p a p [] Softwood, along grain Working step: Grooving, sizing Speed: n=18000 min -1 Correction factor for v f : Machining across grain = Instruction manual visit

65 5. Routing 5.1 Sizing and grooving Shank cutters Turnblade router cutter Router cutter for sizing and grooving. For grooving with constant tool diameter. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. Straight cut. Teflon coated tool body for reduced resin and glue build up. Limitedly suitable for finish cut. Cutting edge overlap visible on workpiece. With tungsten carbide turnblade knife plunging tip. HW, Z 1+1, with staggered cutting edges WL GL NL S RI x60 RL x60 RL Feed speed v f depending on grooving depth a p v f [m min -1 ] , Ø 18 x 50 NL a p a p [] RPM: n = min -1 Spare knives: BEZ Knife ABM QAL for VE PCS Turnblade knife Plunging tip 7,5x12x1,5 HW Turnblade knife Plunging tip 9x12x1,5 HW Turnblade knife Peripheral tip 30x12x1,5 HW Spare parts: BEZ Knife ABM for Screw Plunging tip M4x5 (head 7) Screw Peripheral tip M4x5 (head 9) Torx Torx Plastic coated chipboard Working step: Sizing Speed: n=18000 min -1 Correction factor for v f : MF = 0.8 Instruction manual visit 63

66 5. Routing 5.1 Sizing and grooving Shank cutters Turnblade router cutter Router cutter for sizing and grooving to finish quality. For grooving with constant tool diameter. Overhead routers with/without CNC control, machining centres, special routers with spindles for mounting shank tools. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. Straight cut. Teflon coated tool body for reduced resin and glue build up. Limitedly suitable for finish cut. Cutting edge overlap visible on workpiece. With tungsten carbide turnblade knife plunging tip. Feed speed v f depending on grooving depth a p vf [m min -1 ] , Ø 18 x 50 NL a p a p [] Plastic coated chipboard Working step: Sizing Speed: n=18000 min -1 Correction factor for v f : MF = 0.8 HW, Z 1+1, with 50 /30 turnblade knives WL GL NL S LL RL x x x RPM: n= min -1 Spare knives: BEZ Knife ABM QAL VE PCS Turnblade knife Plunging tip 7,5x12x1,5 HW Turnblade knife Peripheral tip 30x12x1,5 HW Spare parts: BEZ Knife ABM Screw Plunging tip M4x5 (head 7) Screw Peripheral tip M4x5 (head 9) Torx Torx Instruction manual visit

67 5. Routing 5.2 Jointing, rebating and bevelling Jointing and rebating cutterheads Copy shaping cutterhead - HeliCut 15 For pre-cutting, jointing and copy-shaping of large cutting depths, along and across to the fibre direction. For copy-shaping of arched workpieces with template, ball bearing and guide ring, as well as for the application on CNC controlled overhead machines e.g. joinery machines, window manufacturing plants. Spindle moulders and profile milling machines, double-end tenoner, overhead machines with and without CNC control. Softwood and hardwood, glulam and laminated wood. Noise-reduced design with staggered edges, applicable for MAN and MEC. Mountable on clamping arbor. Also applicable for rebating. Application of the same knives as peripheral knife and spur. The cutting bevels of the HW knives are numbered. No clamping wedges, direct tangential knife clamping thus easy handling of the knife change without further mounting aid. By default mounted with HW turnblade knives RPM: 60 : n max = min : n max = min : n max = min -1 Cutterhead without clamping arbor WW BO Z V QAL AM PCS 60 81,5 20 4x2 + 3x2 2 HW ,5 30 4x2 + 3x2 2 HW ,7 30 4x2 + 4x2 2+2 HW ,6 30 5x2 + 5x2 2+2 HW More dimensions on request. Cutterhead mounted on clamping arbor. WL BO HSK-E 63 HSK-F 63 SK , , , , Spare knives: BEZ ABM QAL BEM VE PCS Turnblade knife 15x15x2.5 HW HeliCut Turnblade knife 15x15x2.5 HW-MF HeliCut Spare parts: BEZ ABM Countersink screw, Torx 20 M5x Torx Torx Instruction manual visit 65

68 5. Routing 5.2 Jointing, rebating and bevelling ovetail cutter ovetail router cutter with exchangeable knives For producing dovetail joints especially in the wood- and frame construction. Overhead machines with/without CNC control, machining centres, joinery machines, special cutting machines to process frame parts. Softwood and hardwood, glulam and laminted wood. HW changing knives Z3 with Marathon coating for extremely high performance times. Chipbreakers in roughing/finishing design for small cutting forces and nearly even areas. One knife each of knife type A, B and C has to be mounted in the cutter. With cylindrical shank WG GL S RI Z without adaptor /51 30x53,5 LL /51 30x53,5 RL Cylindrical shank design With threaded shank With threaded shank WG GL RPM: n = min -1 S RI Z without adaptor /51 M16x1,5 LL /51 M16x1,5 RL Spare knives: Part-no. BEZ Type LL RL 1 Marathon profile knife 38 A Marathon profile knife 38 B Marathon profile knife 38 C Marathon profile knife 51 A Marathon profile knife 51 B Marathon profile knife 51 C Spare parts: Part-no. BEZ ABM 2 Oval head screw Torx 15 M4x Torx Torx Spare knives Marathon type A, B, C 66 Instruction manual visit

69 5. Routing 5.3 Profiling Tools for multi-purpose profiles Multi-purpose profile cutterhead, Z 1 Suitable for V-grooving profiles and for multi-purpose finish cutting (decorative groove, 90 corner etc.). Overhead routers with/without CNC-control, special routers with spindles to mount shank tools. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., glulam (plywood etc.). Cutterhead with exchangeable turnblades. 2 or 3 ( ) performance times through turning the knife. FAW NL V-groove cutter GL d Cutting in end grain, Z 1 WL GL NL S FAW Z P RI x RL x RL x RL x RL x RL Spare knives: BEZ ABM P QAL Turnblade knife triangular 19x19x2 1 HW Turnblade knife 59x12x1,5 2 HW Turnblade knife 49x12x1,5 3 HW Turnblade knife 39x12x1,5 4, 5 HW GL V-groove cutter 68 ( ) d Spare parts: BEZ ABM P Countersink screw M5x Screw M4x Torx Torx V-groove cutter in turnblade design with point 68 ( ) Instruction manual visit 67

70 5. Routing Tooling examples, customer-specific solutions Grooving- and forming cutter Example 1, Example 2, Jointing- and rebating cutter Example 3, Example 4, Example 5, Example 6,

71 5. Routing Tooling examples, customer-specific solutions Bevel- and V-groove cutter Example 7, Example 8, ovetail cutter Example 9, Example 10, Example 11, Example 12, Example 13,

72 5. Routing Tooling examples, customer-specific solutions Fluting cutter Profile cutting tools Example 14, Example 15, Example 16, Example 17, Multi-profile cutter Example 18, Example 19, Profile countersink Example 20, Example 21,

73 6. rilling 6.4 Multi-purpose drilling Twist drills HS solid, Z2/V2 For multi-purpose drilling of tear free blind holes. Vertical boring machines, automatic boring machines, multi-spindle units, special purpose boring machines, portable drills. Softwood and hardwood, glulam (plywood etc.), plastics (thermoplastic). esign in HS solid with long centre point and round spurs. Shank diameter identical to drill diameter. esign with single heel to reduce friction in the hole. NL GL WB / 05 / 06, with single heel l d Feed speed v f depending on the spindle RPM n Shank diameter identical to drill diameter WB GL NL S QAL RI x30 HS RL x30 HS RL , ,5x30 HS RL x30 HS RL , ,5x35 HS RL x35 HS RL , ,5x35 HS RL x40 HS RL , ,5x40 HS RL x40 HS RL , ,5x40 HS RL x40 HS RL x50 HS RL x50 HS RL x50 HS RL RPM: n = min Ø3 8 Ø8 12 Ø v f [m min -1 ] 2 1, n [min -1 ] Softwood Working step: Boring Correction factor for v f : Hardwood = 0.7 Instruction manual visit 71

74 6. rilling 6.4 Multi-purpose drilling Twist drills SP solid, Z 2 /V2 For multi-purpose drilling of tear free blind holes. Vertical boring machines, automatic boring machines, multi-spindle units, special purpose boring machines, portable drills. Softwood and hardwood, glulam (plywood etc.), plastics (thermoplastic). esign in SP solid with long centre point and round spurs. Shank diameter different from the drill diameter. esign with single heel to reduce friction in the hole. Shank diameter different from drill diameter WB , WB GL NL S QAL RI x30 SP RL ,5 60 8x30 SP RL x50 SP RL x50 SP RL RPM: n = min -1 d NL GL l WB / 05 / 06, with single heel Feed speed v f depending on the spindle RPM n 4 3 Ø3 8 Ø8 12 Ø v f [m min -1 ] 2 1, n [min -1 ] Softwood Working step: Boring Correction factor for v f : Hardwood = Instruction manual visit

75 6. rilling 6.4 Multi-purpose drilling Twist drills HW, Z 2 /V2 For multi-purpose drilling of tear free blind holes. Vertical boring machines, automatic boring machines, multi-spindle units, special purpose boring machines, portable drills. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., glulam (plywood etc.). esign HW tipped. Shank diameter identical to the drill diameter. esign with double heel for improved guidance during drilling and return stroke from the hole. NL GL l d Short version WB GL NL S QAL RI x35 HW RL x35 HW RL x35 HW RL x35 HW RL x35 HW RL x35 HW RL x35 HW RL RPM: n= min -1 WB / 25, with double heel Feed speed v f depending on the spindle RPM n v f [m min -1 ] Chipboard plastic coated Working step: Boring Correction factor for v f : Solid wood = 0.7 Glulam = 0.8 n [min -1 ] Long version WB GL NL S QAL RI x25 HW RL , ,5x25 HW RL x30 HW RL , ,5x35 HW RL x35 HW RL , ,5x40 HW RL x40 HW RL x45 HW RL , ,5x50 HW RL x50 HW RL x50 HW RL x55 HW RL x55 HW RL RPM: n= min -1 When drilling holes with a depth greater than 4 x drill diameter interim clearance stroke is recoended! Instruction manual visit 73

76 6. rilling 6.4 Multi-purpose drilling Twist drills HW solid, Z 2 /V2, Marathon For drilling very deep holes without interim clearance strokes. Suitable for drilling connecting and dowel holes in timber frame and window constructions. Overhead routers with/without CNC control, machining centres, special boring machines for frame production, vertical boring machines, automatic boring machines, multi spindle units, portable boring machines. Softwood and hardwood, modified wood for window production, glulam (plywood etc.) composites. esign in HW solid, Z 2 / V 2 and centre point. Marathon coating for increased performance time. Extra long centre point for use of the drills at an angle. Large gullets for good chip removal especially when boring in cross grain. NL GL WB , drills HW solid L WB , drills HW solid with adaptor l M10 Feed speed v f depending on the spindle RPM n v f [m min -1 ] d Ø11 1 Along the grain Across the grain n [min -1 ] iameter: <6 Softwood Working step: Boring Correction factor for v f : Hardwood = 0.8 Glulam = 1.8 GL 105 WB GL L RPM: n = min -1 NL S RI with adaptor without adaptor x25 RL , x25 RL , x25 RL , x25 RL , x25 LL , x25 RL , x25 LL , , x25 RL , x25 RL , x25 LL , x25 RL , x25 LL GL 130 WB GL L RPM: n= min -1 NL S RI with adaptor without adaptor , x30 RL , x30 LL , , x25 RL , x30 RL , x30 LL , x30 RL , x30 LL , x30 RL , x30 LL Instruction manual visit

77 6. rilling 6.4 Multi-purpose drilling Twist drills v f [m min -1 ] Along the grain 1 Across the grain n [min -1 ] iameter: 6-12 Softwood Working step: Boring Correction factor for v f : Hardwood = 0.8 Glulam = 1.8 GL 150 WB GL L NL S RI with adaptor without adaptor , x30 RL , x30 LL x30 RL x30 LL RPM: n = min -1 v f [m min -1 ] Along the grain 1 Across the grain n [min -1 ] iameter: > 12 Softwood Working step: Boring Correction factor for v f : Hardwood = 0.8 Glulam = 1.8 Instruction manual visit 75

78 6. rilling 6.4 Multi-purpose drilling Twist drills HW solid, Z 2 V point,marathon For drilling very deep holes without interim clearance strokes especially in timber frame and window constructions. Overhead routers with/without CNC control, machining centres, special boring machines for the frame production, vertical boring machines, automatic boring machines, multi spindle units, portable boring machines. Softwood and hardwood, modified wood in the window construction, glulam (plywood, etc.), composites. esign HW solid, Z 2 with V point. Marathon coating for increased performance time. Large gullet areas for good chip removal. NL GL l d GL 130 /160 WB GL NL S RI with adaptor without adaptor x30 RL x30 RL x30 RL x30 RL x30 RL WB , twist drill with V point RPM: n= min Ø M10 WB , twist drill with V-point, with adaptor Feed speed v f depending on the spindle RPM n v f [m min -1 ] Along the grain 1 Across the grain n [min -1 ] Softwood Working step: Boring, through feed hole Correction factor for v f : Hardwood =0.8 Gluelam = Instruction manual visit

79 6. rilling 6.4 Multi-purpose drilling Levin type drills SP,Z 1/V 1,threaded tip For drilling constructions- and joint boreholes especially in the wood- and frame construction. Overhead machines with/without CNC-control, machining centres, joinery machines, special cutting machines to machine frame parts, vertical boring machines, automatic boring machines, boring aggregates, portable boring machines. Softwood, glued wood. Limitedly suitable for hardwood. Z 1/ V 1 design with threaded tip. Threaded tip for easy boring especially when using portable machines. Extremely large gullet areas for excellent chipflow. Hexagon shank from =8 on for excellent transmission of the torque. GL 235 WB GL NL S RI ,5 RL ,5 RL ,5 RL ,5 RL ,5 RL ,5 RL RL RL RL RL RL RL RL RL RL RL RL GL 460 WB GL NL S RI ,5 RL ,5 RL ,5 RL ,5 RL ,5 RL ,5 RL RL RL RL RL RL RL RL RL Instruction manual visit 77

80 6. rilling 6.4 Multi-purpose drilling Levin type drills continued from page 77 GL NL S RI RL RL RL RPM: n= min -1 HS solid, Z 1 For drilling deep holes. Suitable for depths up to approx. 4 times the diameter without interim clearance strokes. Vertical boring machines, automatic boring machines, multi-spindle units, special purpose boring machines, portable drills. Softwood and hardwood. Solid tungsten carbide quality, Z 1. V-point for producing tear free holes on both sides when drilling through-holes. Large gullets for good chip removal especially cross grain. V-point for through-hole drilling WB GL NL QAL Z RI HS 1 RL HS 1 RL HS 1 RL HS 1 RL HS 1 RL RPM: n= min -1 WB 100-0, with V-point Feed speed v f depending on the spindle RPM n v f [m min -1 ] 4 3,5 3 2,5 2 1,5 1 0, n [min -1 ] Solid wood Working step: Boring Correction factor for v f : Boring depth > 4 x diameter = Instruction manual visit

81 6. rilling 6.4 Multi-purpose drilling Levin type drills HW, Z 1 /V1 For drilling deep holes. Suitable for depths up to 75 without interim clearance strokes. Suitable for producing joint holes in timber frame constructions. Vertical boring machines, automatic boring machines, multi spindle units, special purpose boring machines, portable drills. Softwood and hardwood, glulam (plywood etc.), composites. esign HW, Z 1 /V1 and centre point. Large gullets for good chip removal, particularly when drilling cross grain. rill point for blind holes WB GL NL S QAL LL RL x25 HW x25 HW x25 HW GL NL 25 WB 110-0, shank with clamping flat and adjusting screw ø10 RPM: n = min -1 Spare parts: BEZ ABM BEM Allen screw M5x10 Length adjustment Anti twist allen screw M5x10 Length adjustment Feed speed v f depending on the spindle RPM n v f [m min -1 ] 4 3,5 3 2,5 2 1,5 1 0, n [min -1 ] Solid wood Working step: Boring Correction factor for v f : Boring depth > 4 xdiameter = 0.8 Instruction manual visit 79

82 6. rilling 6.4 Multi-purpose drilling Machine bits SP,Z2/V2 For drilling hinge and furniture hinge holes and for fittings in timber construction. Vertical boring machines, special purpose boring machines, portable drills. Softwood. SP solid, Z 2 / V 2. Shank 10 suitable for stationary boring machines and portable drills. Shank 10 WB GL S RI x55 RL x55 RL x70 RL x70 RL x65 RL x65 RL x65 RL GL WB , reinforced shank 13/16 l d RPM: n = min -1 SP solid, Z 2 / V 2. Reinforced shank for heavy machining in vertical and horizontal boring machines and powerful portable drills. Feed speed v f depending on the spindle RPM n v f [m min -1 ] 1,4 1,2 1,0 0,8 0,6 0,4 0,2 0 0 Ø Ø Softwood Working step: Boring n [min -1 ] Shank 13-16, reinforced design WB GL S RI x50 RL x50 RL x50 RL x50 RL x50 RL x50 RL x50 RL RPM: n = min -1 rill set AB BEM ABM QAL 1 pc each WB SP = 15, 20, 25, 30, 35 SP Instruction manual visit

83 6. rilling 6.4 Multi-purpose drilling Machine bits HW,Z2/V2 For drilling hinge and furniture hinge holes. Vertical boring machines, automatic boring machines, multi spindle units, special purpose boring machines, portable drills. Softwood and hardwood. esign HS, Z 2 / V 2. Shank 10 suitable for stationary boring machines and portable drills. 0,5 2,5 GL WB , shank 10, GL =90 d Shank 10 WB GL S RI x55 RL x55 RL x55 RL x55 RL x55 RL x55 RL x55 RL x70 RL x70 RL x70 RL x70 RL x70 RL x65 RL x65 RL x65 RL RPM: n = min -1 Feed speed v f depending on the spindle RPM n Hardwood Working step: Boring Correction factor for v f : Chipboard = 1.2 Gluelam = 1.1 Instruction manual visit 81

84 6. rilling 6.4 Multi-purpose drilling Machine bits HW,Z2/V2 For drilling hinge and furniture hinge holes. Vertical boring machines, automatic boring machines, special purpose boring machines, portable drills. Softwood and hardwood. esign HW, Z 2 / V 2. Reinforced shank for use in vertical and horizontal boring machines and powerful portable drills. Shank 13-16, reinforced design WB GL S RI x50 RL x50 RL x50 RL x50 RL x50 RL x50 RL x50 RL x50 RL x50 RL Tungsten carbide tipping with large resharpening area RPM: n = min -1 Feed speed v f depending on the spindle RPM n Hardwood Working step: Boring Correction factor for v f : Chipboard = 1.2 Gluelam = Instruction manual visit

85 6. rilling 6.5 Countersink One-piece countersinks Shank 10 For the additonal countersinking of holes. Multi-spindle units, vertical boring machine, portable drills. Softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., glulam (plywood etc.), plastics (thermoplastic, fibre reinforced etc.), NE metals (aluminium, copper etc.). Countersink 90 Z 1 SP solid (only for soft and hardwood). Countersink 90 Z 3 HW solid. Special ground for clean and chatter-free cut. Countersink 90 WB 700-0, WB GL S QAL RI x50 SP RL , x40 HW solid RL RPM: n = min -1 d GL WB cylindrical shank, without clamping flat 1x45º 1x45º d min d max The illustrations show the smallest and largest hole diameters possible, countersunk with a 1x45 bevel: Countersink 90 SP: min = 4.00, max = Countersink 90 HW: min = 2.00, max = Instruction manual visit 83

86 6. rilling 6.6 Step drilling and plugs Plug cutters Shank 16 To produce plugs, e.g. for handrail joints in stair production or to produce wooden plugs such as knot-hole repairs. Multi-spindle units, vertical boring machine, portable drills. Softwood and hardwood. esign SP Z 2 /V2. Reinforced shank for use in vertical and horizontal boring machines. GL SP,Z2/V2 WB GL S RI x50 RL x50 RL x50 RL x50 RL x50 RL x50 RL RPM: n= min -1 d I Position the edge of the plug cutter at the edge of the workpiece so the cutter is open to the outside. This improves chip clearance, increases cut quality and the performance time. Feed speed v f depending on the spindle RPM n 2 1,5 Ø10 Ø25 Ø30 Ø40 v f [m min -1 ] 1 0,55 0, n [min -1 ] Softwood Working step: Machining plugs 84 Instruction manual visit

87 6. rilling Tooling examples, customer-specific solutions Levin drill Machine boring bit Example 1, Example 2, Example 3, Countersink and step drill Example 4, Example 5,

88 8. Clamping systems Clamping systems overview Tool types Adaptors SK 30 ISO 30 SCM/ Morbidelli ISO 30 CMS BT 30 BT 35 SK 40 Router cutters page 592 page 602 page 603 page 604 page 605 page Shrink-fit chucks page 599 page 600 page Collet chucks Collet chucks Collet chucks Collet chucks Shrink-fit chucks page Collet chucks Cutterheads with shank page Shrink-fit chucks page 602 page Collet chucks page Collet chucks page Collet chucks page Shrink-fit chucks page 599 page 600 page Collet chucks page Collet chucks Tools with borehole page 629 page 630 page 631 page 628 page 628 page 629 page Arbors Arbors Arbors Arbors Arbors page 604 page 605 Circular sawblades page 639 page Collet chucks Collet chucks page Adaptors for sawblades Adaptors for sawblades Adaptors for sawblades + page 629 page 630 page 631 page 629 page Arbors Arbors Arbors rills with cylindrical shank page Shrink-fit chucks page 602 page Collet chucks page Collet chucks page Collet chucks page Shrink-fit chucks page 599 page 600 page Collet chucks page Collet chucks page 624 page rill chucks rill chucks rills with cylindrical shank with clamping area page Shrink-fit chucks page 599 page 600 page Collet chucks page 602 page Collet chucks page Collet chucks page Collet chucks page Shrink-fit chucks page Collet chucks page 624 page rill chucks rill chucks 86 Note: Page numbers refer to Lexicon 6

89 8. Clamping systems Clamping systems overview HSK-E 40 HSK-F 50 HSK-E 63 HSK-F 63 HSK 85 WS page 606 page 607 page 593 page 593 Threaded shank with / without tapered seating Collet chucks Collet chucks Shrink-fit chucks page Shrink-fit chucks page Collet chucks Hydro chucks page 609 page 610 page Collet chucks page 606 page 607 page 593 page Collet chucks Collet chucks Shrink-fit chucks Shrink-fit chucks page 608 page Collet chucks Hydro chucks page 609 page 610 page Collet chucks page 628 page 628 page 631 page 632 page Arbors + page Arbors + page Arbors Arbors Hydro arbors page 634 page Collet chucks Collet chucks page 639 page Arbors Adaptors for circular saws + page Adaptors for multi purpose saws + page Arbors Arbors page 638 page 606 page 607 page Adaptors for 1-part saws page Collet chucks Collet chucks Shrink-fit chucks page Collet chucks Shrink-fit chucks page 609 page 610 page Collet chucks page rill chucks page 606 page 607 page 593 page 593 page Collet chucks Collet chucks Shrink-fit chucks page Collet chucks Shrink-fit chucks page 609 page 610 page Collet chucks page rill chucks quick clamping design page Conventional drill chucks rill chucks Note: Page numbers refer to Lexicon 6 87

90 8. Clamping systems 8.3 Clamping chucks Collet chucks Collets, type ER, IN ISO For collet chucks and multi-spindle units and triing units with 8 taper angle (type ER, IN ISO 15488). ouble-slotted design for maximum clamping forces and concentricity. 27,5 For clamping range 6-10, ER 16, IN ISO PM BEZ for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6, Collet (8 ) 9, d ER 16 collet for clamping range Spare parts: BEZ ABM Clamping range RI Sickle spanner 30/ Collet chuck nut with ball bearing M22x1, RL Collet chuck nut with ball bearing M22x1, LL ,5 ER 20 collet for clamping range 6-13 d 21 For clamping range 6-13, ER 20, IN ISO PM BEZ for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6, Collet (8 ) 9, Collet (8 ) 12, Spare parts: BEZ ABM Clamping range RI Sickle spanner 34/ Collet chuck nut with ball bearing M25x1, RL Collet chuck nut with ball bearing M25x1, LL ER 25 collet for clamping range 6-16 d 26 For clamping range 6-16, ER 25, IN ISO PM BEZ for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6, Collet (8 ) 9, Collet (8 ) 12, Collet (8 ) 15, Instruction manual visit

91 8 8. Clamping systems 8.3 Clamping chucks Collet chucks Spare parts: BEZ ABM Clamping range RI Sickle spanner 40/ Collet chuck nut with ball bearing M32x1, RL Collet chuck nut with ball bearing M32x1, LL ER 32 collet for clamping range 6-20 d 33 For clamping range 6-20, ER 32, IN ISO PM BEZ for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6,35 (1/4 ) Collet (8 ) 9,53 (3/8 ) Collet (8 ) 12,7 (1/2 ) Collet (8 ) 15,88 (5/8 ) Collet (8 ) 19,05 (3/4 ) Spare parts: BEZ ABM Clamping range RI Sickle spanner 45/ Collet chuck nut with ball bearing M40x1, RL Collet chuck nut with ball bearing M40x1, LL ER 40 collet for clamping range 6-26 d 41 For clamping range 6-26, ER 40, IN ISO PM BEZ for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6,35 (1/4 ) Collet (8 ) 9,53 (3/8 ) Collet (8 ) 12,7 (1/2 ) Collet (8 ) 15,88 (5/8 ) Collet (8 ) 19,05 (3/4 ) Collet (8 ) 25,4 (1 ) Spare parts: BEZ ABM Clamping range RI Sickle spanner 58/ , Collet chuck nut with ball bearing M50x1, ,4 RL Collet chuck nut with ball bearing M50x1, ,4 LL Instruction manual visit 89

92 8. Clamping systems 8.3 Clamping chucks Collet chucks Collet, IN ISO 10897, taper ratio 1:10 For collet chucks as well as for multi-spindle units and triing units with 2 52 taper angle (taper ratio 1:10). ouble-slotted design for maximum clamping forces and concentricity. 2 52' 34 d Ø19.8 For clamping range , type 407E, IN ISO PM BEZ for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6,35 (1/4 ) Collet (2 52 ) 9,53 (3/8 ) Collet (2 52 ) 12,7 (1/2 ) Collet type 407E for clamping range Spare parts: BEZ ABM Clamping range RI Sickle spanner 34/ , Collet chuck nut M27x1,5 35 RL ' 40 d Ø25,5 Collet type 415E for clamping range 6-16 For clamping range 6-16, type 415E, IN ISO PM BEZ for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 9, Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6,35 (1/4 ) Collet (2 52 ) 9,53 (3/8 ) Collet (2 52 ) 12,7 (1/2 ) Collet (2 52 ) 15,88 (5/8 ) Spare parts: BEZ ABM Clamping range RI Sickle spanner 40/ Collet chuck nut with ball bearing M33x1,5 43 RL Instruction manual visit

93 8. Clamping systems 8.3 Clamping chucks Collet chucks 2 52' 52 d Ø35.05 Collet type 462E for clamping range For clamping range , type 462E, IN ISO PM BEZ for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6,35 (1/4 ) Collet (2 52 ) 9,53 (3/8 ) Collet (2 52 ) 12,7 (1/2 ) Collet (2 52 ) 15,88 (5/8 ) Collet (2 52 ) 19,05 (3/4 ) Collet (2 52 ) 25,4 (1 ) Spare parts: BEZ ABM Clamping range RI Sickle spanner 58/ , Collet chuck nut with ball bearing M48x2 60 RL Collet chuck nut with ball bearing M48x2 60 LL Instruction manual visit 91

94 8. Clamping systems Tooling examples, customer-specific solutions Collet chuck Weldon chuck Example 1, Sawblade adaptor Example 2, Example 3,

95 9. Knives and spare parts 9.1 Knives and blank knives Turnblade knives Knife height 8 Turnblade knife HW Softwood and hardwood Cutting material: HW fine grain quality HW-30F TM H IK KBZ QAL VE PCS 7,7 8 1,5 WP 8/8 HW-30F ,7 8 1,5 WP 8/10 HW-30F ,7 8 1,5 WP 8/12 HW-30F ,7 8 1,5 WP 8/15 HW-30F ,7 8 1,5 WP 8/20 HW-30F ,5 WP 8/25 HW-30F ,5 WP 8/30 HW-30F ,5 WP 8/35 HW-30F ,5 WP 8/40 HW-30F ,5 WP 8/45 HW-30F ,5 WP 8/50 HW-30F ,5 WP 8/60 HW-30F ,5 WP 8/70 HW-30F ,5 WP 8/80 HW-30F ,5 WP 8/100 HW-30F ,5 WP 8/120 HW-30F = 1 piece Turnblade knife HW Cutting material: HW fine grain quality Cutting edges with microfinish for high surface quality and cutting performance HW-30F Microfinish TM H IK KBZ QAL VE PCS 7,7 8 1,5 WP 8/8 MF HW-30F ,7 8 1,5 WP 8/10 MF HW-30F ,7 8 1,5 WP 8/12 MF HW-30F ,7 8 1,5 WP 8/15 MF HW-30F ,7 8 1,5 WP 8/20 MF HW-30F ,5 WP 8/25 MF HW-30F ,5 WP 8/30 MF HW-30F ,5 WP 8/35 MF HW-30F ,5 WP 8/40 MF HW-30F ,5 WP 8/45 MF HW-30F ,5 WP 8/50 MF HW-30F ,5 WP 8/60 MF HW-30F ,5 WP 8/70 MF HW-30F ,5 WP 8/80 MF HW-30F ,5 WP 8/100 MF HW-30F ,5 WP 8/120 MF HW-30F = 1 piece Instruction manual visit 93

96 9. Knives and spare parts 9.1 Knives and blank knives Turnblade knives Knife height 12 Knife type: Type 1 Type 2 HW-05 TM Knife H IK KBZ QAL VE PCS 1 7,5 12 1,5 WP 12/7,5 HW ,5 WP 12/9 HW ,5 WP 12/12 * HW ,5 WP 12/15 HW ,5 WP 12/20 HW ,5 WP 12/30 HW ,5 WP 12/40 HW ,5 WP 12/50 HW ,5 WP 12/60 HW = 1 piece * = with 4 cutting edges Turnblade knife Solid wood, wood derived materials Cutting material: HW Knife type: Type 1 Type 2 Knife height 12 with bevel HW TM Knife H IK FAW QAL x45 HW , HW Turnblade knife Softwood and hardwood Cutting material: HW Knife height 13 Turnblade knife Softwood and hardwood Cutting material: HW HW TM H IK QAL VE PCS ,2 HW ,2 HW ,2 HW = 1 piece 94 Instruction manual visit

97 9. Knives and spare parts 9.1 Knives and blank knives Turnblade knives Knife height 21 with 4 cutting edges Turnblade knife with 4 cutting edges Softwood and hardwood HW TM H IK QAL ,5 HW Cutting material: HW Turnblade knives for cutterhead system HeliCut HW TM BEM H IK QAL VE PCS HeliCut HW HeliCut HW-MF HeliCut 11 (peripheral knife) ,5 HW HeliCut 11 (boring knife) 22 12,7 2 HW = 1 piece HW turnblade knife Softwood and hardwood Cutting material: HW Instruction manual visit 95

98 9. Knives and spare parts 9.1 Knives and blank knives Spurs Spurs HW / P TM H IK KBZ QAL VE PCS VS 1 HW-F ,2 VS 4 HW ,2 Holz-Her HW HW VS 2 HW-F VS 2MF HW-F VS 2R* HW-F VS 2L* HW-F VS 2 P* VS 3R HW-F VS 3L HW-F = 1 piece VS 1 VS 3L * = Spurs with reduced slotting depth. Knives can be used in VS2 knife seating. MF = Cutting edge with Microfinish for high surface quality and cutting performance. P* = diamond coated. VS 2 VS 4 VS 3R Solid wood, wood derived materials Cutting material: HW fine grain quality / P* Spur knives resharpenable Spur knife VS 801 Softwood and hardwood HS / HW TM H IK QAL HS HW Cutting material: HS/HW 96 Instruction manual visit

99 9. Knives and spare parts 9.1 Knives and blank knives Planer knives Knife height 30 Cross section of planer knife (HS /MC33) Cross section of planer knife (HW) Cutting material: HS /MC33 /HW Wedge angle: 40 (HS /MC33) 45 (HW) For planerhead wedge-type system WM TM 100-0, TM H IK VE PCS HS HW MC = 1 piece Cross section of planer knife (HS /MC33) Cutting material: HS /MC33 Wedge angle: For hydro planerhead HM TM , TM H IK VE PCS HS MC = 1 piece suitable partly suitable Instruction manual visit 97

100 9. Knives and spare parts 9.1 Knives and blank knives Planer knives Knife height 35 Cross section of planer knife (HS / MC33) Cross section of planer knife (HW) Cutting material: HS / MC33 / HW Wedge angle: 40 (HS / MC33) 45 (HW) For long planerheads wedge-type system TM 100-0, TM H IK VE PCS HS HW MC = 1 piece Cross section of planer knife (HS / MC33) Wedge angle: 30 Cutting material: HS / MC33 For hydro planerhead RotaPlan HM TM , TM H IK VE PCS HS MC = 1 piece 33 suitable partly suitable 98 Instruction manual visit

101 9. Knives and spare parts 9.1 Knives and blank knives Planer knives Turnblade planing knives HeliPlan For cutterhead system HeliPlan TM BEZ ABM QAL VE PCS Turnblade knife 15x15x2,5 HW = 1 piece HW turnblade knife Softwood and hardwood Cutting material: HW Turnblade planing knives CASTOR For cutterhead system CASTOR TM BEZ ABM QAL VE PCS Turnblade knife 15x15x2,5 HW = 1 piece HW turnblade knife Softwood and hardwood Cutting material: HW Instruction manual visit 99

102 9. Knives and spare parts 9.1 Knives and blank knives Planer knives Turnblade planing knives CentroStar, CentroFix, QuickFix Turnblade knife CentroFix Cutting material: HS For cutterhead system CentroStar, CentroFix, QuickFix - HS AT , AT H IK SET QAL PCS ,7 4 HS ,7 4 HS ,6 12 2,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 3 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 3 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS ,7 4 HS Cutting material: MC Cutting material recoendation Solid wood dry Solid wood wet Hardwood dry Hardwood wet Glulam Clipboard MF HS MC HW For cutterhead system CentroStar, CentroFix, QuickFix - MC AT H IK SET QAL PCS ,7 4 MC ,7 4 MC ,7 4 MC ,7 4 MC ,7 4 MC ,7 4 MC ,7 4 MC ,7 4 MC suitable partly suitable 100 Instruction manual visit

103 9. Knives and spare parts 9.1 Knives and blank knives Planer knives Turnblade planing knives VariPlan /VariPlan Plus Turnblade knife VariPlan HS / HW resharpenable, for finish cutting of soft and hardwood Cutting material: HS / HW Turnblade knife VariPlan HW Integral resharpenable, for pre- and finish cutting soft- and hardwood Turnblade knife VariPlan HW RipTec resharpenable, for pre-cutting soft- and hardwood Cutting material: HW Cutting material recoendation Solid wood dry Solid wood wet Hardwood dry Hardwood wet Glulam Clipboard MF suitable partly suitable HS HW For cutterhead system VariPlan /VariPlan Plus AT , AT H H IK SET PCS For cutterhead system VariPlan Plus AT , AT IK HS SET PCS HS Microfinish HW HW Integral HW Microfinish , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , HW RipTec , , , , , , , , , , , , , , Instruction manual visit 101

104 9. Knives and spare parts 9.1 Knives and blank knives Planer knives Turnblade planing knives TriTec 2,82 2,3 10 Turnblade knife TriTec Softwood and hardwood Cutting material: HS For: Long cutterheads on surface planers and thickness planing machines with centrifugal force clamping system (e.g. SCM, SAC, Panhans, Martin) Cutterheads with centrifugal force clamping system for four side moulders (e.g. Weinig, SCM, Leadermac) For cutterhead system Tersa, HS AT H IK QAL SET PCS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS ,3 HS Further dimensions on request. Cutting material recoendation Solid wood dry Solid wood wet Hardwood dry Hardwood wet Glulam Clipboard MF HS HW suitable partly suitable 102 Instruction manual visit

105 9. Knives and spare parts 9.1 Knives and blank knives Planer knives Turnblade planing knives Centrolock 16 For cutterhead system Centrolock AT H IK SET PCS HS HW MC Cutting material: HS / MC / HW Cutting material recoendation Solid wood dry Solid wood wet Hardwood dry Hardwood wet Glulam Clipboard MF HS MC HW suitable partly suitable Instruction manual visit 103

106 9. Knives and spare parts 9.7 Jointing stones Jointing stones for Leitz Marathon planer knife FS 100-0, FS BEZ Machine BEM ABM Jointing stone (angular) WACO Colour: brown 20x15x Jointing stone (round) Weinig Colour: grey 12x Grinding wheels suitable for sharpening Marathon planer knives available on request. 104 Instruction manual visit

107 Leitz worldwide Headquarters of the Leitz Group Production centres Sales headquarters Sales partners 105