Routing. Leitz Lexicon Edition 7

Transcription

1 Routing Leitz Lexicon Edition 7

2 Explanation of abbreviations A a e APL APT AL AM A b B B BEM BEZ BH BO CNC = dimension A = cutting thickness (radial) = cutting depth (axial) = dimension = panel raising length = panel raising depth = working length = number of knives = anti sound (low noise design) = overhang = width = thickness of shoulder = note = description = tipping height = bore diameter = Computerized Numerical Control LL M MBM MC M min -1 MK m min -1 m s -1 n n max. NAL N NH A NT = left hand rotation = metric thread = minimum order quantity = multi-purpose steel, coated = thickness of knife = revolutions per minute (RPM) = morse taper = metres per minute = metres per second = RPM = maximum permissible RPM = position of hub = thickness of hub = zero height = cutting length = pinhole dimensions = grooving depth d 0 A B FC IK KN P RI = diameter = cutting circle diameter = zero diameter = outside iameter = diameter of shoulder = ust Flow Control (optimised chip clearance) = number of links = thickness = double keyway = polycrystalline diamond = rotation P PO PT PG QAL R R RL RP = profile = cutter position = profile depth = profile group = cutting material quality = radius = right hand twist = right hand rotation = radius of cutter FAB FAT FAW FL f z f z eff GEW G H HC H HL H HW I IV KBZ KLH KM KN K L l L LEN = width of rebate = depth of rebate = bevel angle = flange diameter = tooth feed = effective tooth feed = thread = total length = Plunging edge = height = tungsten carbide, coated = wood thickness (thickness of workpiece) = high-alloyed tool steel = high-speed steel (H) = tungsten carbide (TCT) = ident number = insulation glazing = abbreviation = clamping height = edge breaker = single keyway = combination pinhole consists of 2/7/42 2/9/46,35 2/10/60 = length = clamping length = left hand twist = Leitz standard profiles B ET LB LL LT P T TO W T TI TG TK UT V v c v f VE VB W Z ZA ZF ZL = shank dimension = cutting width = set = slotting width = slotting length = slotting depth = tool steel = Cobalt-basis cast alloys, e.g. tellit = shank tolerance = cutting angle = diameter of tool body = thickness of tool = pitch = reference diameter = cutting edges with irregular pitch = number of spurs = cutting speed = feed speed = packing unit = adjustment range = workpiece material = number of teeth = number of fingers = tooth shape (cutting edge shape) = finger length Notes to the Lexicon concerning the diagrams and tables The statements made in the diagrams and tables relate to specific conditions and represent parameters from tests subjected to defined conditions. Variations when using tools in individual case due to special application conditions may be possible. Our support team will provide you with detailed information.

3 5.1 izing and grooving hank cutters HW and HW turnblade hank cutters HW-solid spiral design hank cutters P lotting cutters and mortising bits Jointing, rebating and bevelling Jointing and rebating tools Bevelling tools Face milling and finishing Planing cutters V-groove and finishing cutters Profiling Finger joints Tools for internal doors Tools for furniture and interior construction Tools for multi-purpose profiles Tools for special profiles Portable routers Tools for sizing and grooving Tools for profiling Tools for solid surface materials Tools for composite panels rills for portable routers 126 Troubleshooting 129 igns of wear 130 Enquiry/order form special tools routing 132 Alphabetical product index 134 I index 136 1

4 5.1 izing and grooving hank cutters HW and HW turnblade Grooving cutter, straight cut Router cutter for grooving. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools, portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.), non-ferrous metals (aluminium, copper etc.), PVC profile extrusions. traight cut. End-ground for plunging. Large resharpening area. Good cutting performance in plastic and compound materials. HW solid, Z 1 WO QAL RI I x30 HW solid RH Feed speed v f depending on cutting depth RPM: n max = min -1 v f [m min -1 ] Ø 5 x 8 Ø 5,9 x 12 Ø 8 x [] uromers, plastomers, compound materials Operation: Grooving, sizing peed: n = min -1 5

5 5.1 izing and grooving hank cutters HW and HW turnblade Grooving cutter, straight cut Router cutter for sizing and grooving. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools, portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.), non-ferrous metals (aluminium, copper etc.), PVC profile extrusions. traight cut. End-ground for plunging. Large resharpening area. hort design for increased stability and reduced vibration. Long design for increased cutting depth (recoended in several steps). Feed speed v f depending on cutting depth v f [m min -1 ] , Ø 7 x 17 Ø 10 x 20 Ø 3 x 6 Ø 5 x [] Plastic coated chipboard Operation: Grooving peed: n = min -1 Correction factor for v f : olid wood = 0.8; Glulam = 0.8; Machining across grain = 0.7 v f [m min -1 ] Ø 6 x 14 Ø 10 x 20 Ø 12 x 25 Ø 3 x 6 Ø 5 x [] HW solid, Z 2, short design WO RI I x30 RH x30 RH x30 RH x30 RH x30 RH x30 RH x30 RH x40 RH x40 RH x40 RH HW solid, Z 2, short design, reinforced shank WO RI I x40 RH x40 RH x40 RH x40 RH HW solid, Z 2, long design WO RI I x30 RH x40 RH x40 RH RPM: n max = min -1 uromers, plastomers, Corian Operation: Grooving peed: n = min -1 6

6 5.1 izing and grooving hank cutters HW and HW turnblade Grooving cutter, Z 2 Router cutter for sizing and grooving. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools, portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut, tungsten carbide plunging tip. Feed speed v f depending on cutting depth v f [m min -1 ] , Ø 7 x 10 Ø 8 x 14 Ø 9 x 18 Ø 3 x 5 Ø 5 x [] Plastic coated chipboard Operation: Grooving peed: n = min -1 Correction factor for v f : olid wood = 0.8; Glulam = 0.8; Machining across grain = 0.7 HW, Z 2, shank 9.5 / 12 WO QAL RI I x20 HW solid RH x20 HW solid RH x20 HW RH x40 HW RH x40 HW RH x40 HW RH x40 HW RH x40 HW RH x40 HW RH x40 HW RH x40 HW RH HW, Z 2, shank 10 WO QAL RI I x35 HW solid RH x35 HW solid RH x35 HW solid RH x35 HW solid RH x35 HW solid RH x35 HW RH x35 HW RH RPM: n = min -1 vf [m min -1 ] Ø Ø [] Plastic coated chipboard Operation: Grooving peed: n = min -1 Correction factor for v f : olid wood = 0.8; Glulam = 0.8; Machining across grain = 0.7 7

7 5.1 izing and grooving hank cutters HW and HW turnblade Grooving cutter with shear angle Router cutter for sizing, grooving and cutting apertures. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Finishing type Z 1+1 particularly to machine apertures in furniture and doors. Cutting edges with alternating shear angles for tear-free edges on both sides. HW, Z 1+1, finishing cut processing WO RI I x50 RH x50 RH x60 RH Feed speed v f depending on cutting depth RPM: n max = min -1 v f [m min -1 ] Ø 14 x [] Plastic coated or veneered chipboard Operation: izing peed: n = min -1 Correction factor for v f : Machining across grain = 0.7 8

8 5.1 izing and grooving hank cutters HW and HW turnblade Roughing router cutter in turnblade design Router cutter for sizing and grooving to roughing quality. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, laminated veneer lumber (plywood, multiplex plywood etc.). Tungsten carbide turnblade knives arranged in irregular pitch for quiet cutting. With turnblade knife plunging tip. HW, Z 1+1 WL RI I x60 RH RPM: n = min -1 Feed speed v f depending on cutting depth v f [m min -1 ] Ø 22 x [] pare knives: BEZ QAL VE I PC Turnblade knife 9x12x1.5 HW-05F Turnblade knife 12x12x1.5 HW-05F pare parts: BEZ I Oval head screw Torx 15 M4x Oval head screw Torx 15 M4x Torx key Torx Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8 9

9 5.1 izing and grooving hank cutters HW and HW turnblade Roughing router cutter in turnblade design - HeliCut 11 Router for sizing and grooving to roughing/finishing quality. Cutting of tenons for frame constructions. tationary routers with/without CNC control, machining centres, joinery machines, milling machines machines with spindles to mount shank tools. oftwood and hardwood, glulam and laminated wood. piral shaped edge arrangement of the tungsten carbide turnblades (4 times turnable). Tungsten carbide turnblade plunging knife with chipbreakers for good chip removal (for = 40 ). Tangential fixing of the knives in the dust protected area. eep boreholes are to be cut circularly. Feed speed v f depending on RPM n v f [m*min -1 ] 7,0 6,0 5,0 4,5 4,0 3,0 oftwood Hardwood 2, n [min -1 ] oftwood, Hardwood Operation: izing and grooving Axial infeed: = Correction factor for v f : Glulam = 0.8 HW, Z 2+2 WL RI I x50 RH x53 RH x53 RH RPM: n = min -1 Note: Tool shank 30x53 suitable for many conventional joinery machines. On machines with automatic tool changer use collet chuck ER 40 together with collet d = 30, I pare knives: BEZ Knife for QAL VE I PC Turnblade knife Peripheral tip 11x11x1.5 HW Turnblade knife Peripheral tip 11x11x1.5 TC Exchange knife Plunging tip 22x12.7x2 30 HW Exchange knife Plunging tip 22x12.7x2 40 HW pare parts: BEZ I Countersink screw, Torx 15 M4x Countersink screw, Torx 20 M5x Torx key Torx Torx key Torx Application notes: Circular pockets and boreholes of a depth > 1x have to be cut circularly. Use ramp-in cutting to produce mortises. 10

10 5.1 izing and grooving hank cutters HW and HW turnblade Grooving router cutter in turnblade design Router cutter for sizing and grooving to finish quality. Portable routers, limited suitable: stationary routers with/without CNC control, machining centres. oftwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. Tungsten carbide turnblade knife clamped by wedge. esign without plunging tip only suitable for ramp plunging. esign with plunging tip limited suitable for axial plunging. Feed speed v f depending on cutting depth v f [m min -1 ] Ø 10 x 20 Ø 8 x [] Plastic coated chipboard Operation: Grooving, sizing peed: n = min -1 Correction factor for v f : MF = 0.8 v f [m min -1 ] [] Ø 16 x 50 a e HW, Z 1, without plunging tip WL RI I x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x50 RH RPM: 8-12 : n = min : n = min -1 pare knives: BEZ for QAL VE I PC Turnblade knife 20x4.1x HW Turnblade knife 20x5.5x HW Turnblade knife 25x5.5x HW Turnblade knife 30x5.5x HW Turnblade knife 40x5.5x HW Turnblade knife 50x5.5x HW pare parts: BEZ for I Clamping wedge 17.5x5.15x Clamping wedge 17.5x6.45x Clamping wedge 22.5x6.54x Clamping wedge 27.5x6.45x Clamping wedge 27.5x7.35x Clamping wedge 37.5x7.35x Clamping wedge 47.5x10.28x Countersink screw, Torx 8 M2.5x Countersink screw, Torx 8 M3x Countersink screw, Torx 15 M4x Countersink screw, Torx 15 M4x Plastic coated chipboard Operation: Jointing (max. a e = 3 ) peed: n = min -1 Correction factor for v f : MF =

11 5.1 izing and grooving hank cutters HW and HW turnblade Grooving router cutter in turnblade design Router cutter for sizing and grooving to finish quality. Portable routers, stationary routers with/without CNC control, machining centres. oftwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. Tungsten carbide turnblade knife clamped by wedge. esign without plunging tip only suitable for ramp plunging. esign with plunging tip limited suitable for axial plunging. HW, Z 1, with plunging tip WL RI I x40 RH RPM: n = min -1 Feed speed v f depending on cutting depth 10 Ø 9 3 /8``x 25 /32`` [] Plastic coated chipboard Operation: Grooving, sizing peed: n = min -1 Correction factor for v f : MF = Ø 5 /8``x2`` 11 a e v f [m min -1 ] v f [m min -1 ] 12 [] Plastic coated chipboard Operation: Jointing (maximum chip removal a e = 3 ) peed: n = min -1 Correction factor for v f : MF = 0.8 pare knives: BEZ QAL VE I PC Turnblade knife 50x5.5x HW pare parts: BEZ I Clamping wedge with plunging tip 45x3.7x Countersink screw, Torx 8 M3x HW, Z 1, without plunging tip, inch types WL RI I in in in in 1/2 1 3/16 2 3/4 1/2 x 1 3/8 RH / /8 3/4 x 1 RH RPM: 1/2 : n = min -1 3/4 : n = min -1 pare knives: BEZ for QAL VE I in in PC Turnblade knife 30x5.5x1.1 1/2 1 3/16 HW Turnblade knife 50x5.5x1.1 5/8-3/4 2 HW pare parts: BEZ for I in in Clamping wedge 27.5x7.35x3.7 1/2-35/64 1 3/ Clamping wedge 47.5x10.28x4.2 5/8-3/ Countersink screw, Torx 8 M3x7.6 1/ Countersink screw, Torx 15 M4x11.5 5/8-3/

12 5.1 izing and grooving hank cutters HW and HW turnblade Router cutter in turnblade design Router cutter for sizing and grooving to finish quality. For grooving with constant tool diameter. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). traight cut. Knife tip designed for seamless cut. Teflon coated tool body for reduced resin and glue build up. With tungsten carbide plunging tip. uitable for machining the narrow edge of painted or foil coated MF. Feed speed v f depending on cutting depth v f [m min -1 ] Ø 18 Ø 20 x [] Plastic coated chipboard Operation: Grooving, sizing peed: n = min -1 Correction factor for v f : MF = 0.8 HW, Z 1, 30 WL I LH I RH x x x x x x x RPM: n = min -1 pare knives: BEZ Knife for QAL VE I PC Turnblade knife Plunging tip 7.6x12x HW-05F Turnblade knife Plunging tip 9x12x HW-05F Turnblade knife Peripheral tip 30x12x1.5 HW-05F pare parts: BEZ Knife for I crew Plunging tip M3.5x4 (head 7) crew Peripheral tip M3.5x4 (head 9) Torx key Torx v f [m min -1 ] , Ø 16 Ø 20 x [] Hardwood, along grain Operation: Grooving, sizing peed: n = min -1 Correction factor for v f : Machining across grain =

13 5.1 izing and grooving hank cutters HW and HW turnblade Router cutter in turnblade design Router cutter for sizing and grooving to finish quality. For grooving with constant tool diameter. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools or portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). traight cut. Knife tip designed for seamless cut. Teflon coated tool body for reduced resin and glue build up. With tungsten carbide turnblade knife plunging edge. HW, Z 1, inch types WL RI I in in in in 5/8 1 11/64 3 5/8 1/2 x 1 3/8 RH Feed speed v f depending on cutting depth v f [m min -1 ] Ø 18 Ø 20 x [] RPM: n = min -1 pare knives: BEZ Knife QAL VE I PC Turnblade knife Plunging tip 7.6x12x1.5 HW-05F Turnblade knife Peripheral tip 30x12x1.5 HW-05F pare parts: BEZ Knife I crew Plunging tip M3.5x4 (head 7) crew Peripheral tip M3.5x4 (head 9) Torx key Torx Plastic coated chipboard Operation: Grooving, sizing peed: n = min -1 Correction factor for v f : MF = 0.8 v f [m min -1 ] Ø 18 Ø 20 x [] oftwood, along grain Operation: Grooving, sizing peed: n = min -1 Correction factor for v f : Machining across grain =

14 5.1 izing and grooving hank cutters HW and HW turnblade Router cutter in turnblade design Router cutter for sizing and grooving. For grooving with constant tool diameter. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. traight cut. Teflon coated tool body for reduced resin and glue build up. Limited suitable for finish cut. Cutting edge overlap visible on workpiece. With tungsten carbide turnblade knife plunging tip. HW, Z 1+1, with staggered cutting edges WL RI I x60 RH x60 RH Feed speed v f depending on cutting depth v f [m min -1 ] , Ø 18 x [] RPM: n = min -1 pare knives: BEZ Knife for QAL VE I PC Turnblade knife Plunging tip 7.6x12x HW-05F Turnblade knife Plunging tip 9x12x HW-05F Turnblade knife Peripheral tip 30x12x1.5 HW-05F pare parts: BEZ Knife for I Oval head screw Torx 15 Plunging tip M4x Oval head screw Torx 15 Peripheral tip M4x Torx key Torx Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF =

15 5.1 izing and grooving hank cutters HW and HW turnblade Router cutter in turnblade design Router cutter for sizing and grooving to finish quality. For grooving with constant tool diameter. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. traight cut. Teflon coated tool body for reduced resin and glue build up. Limited suitable for finish cut. Cutting edge overlap visible on workpiece. With tungsten carbide turnblade knife plunging tip. Feed speed v f depending on cutting depth HW, Z 1+1, with 50 /30 turnblade knives WL I LH I RH x x x RPM: n = min -1 vf [m min -1 ] , Ø 18 x [] pare knives: BEZ Knife QAL VE I PC Turnblade knife Plunging tip 7.6x12x1.5 HW-05F Turnblade knife Peripheral tip 30x12x1.5 HW-05F Turnblade knife Peripheral tip 50x12x1.7 HW-05F pare parts: BEZ Knife I Oval head screw Torx 15 Plunging tip M4x Oval head screw Torx 15 Peripheral tip M4x Torx key Torx Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF =

16 5.1 izing and grooving hank cutters HW and HW turnblade Router cutter in turnblade design Router cutter for sizing, grooving and finish cutting to finish quality. Z 2 for increased feed rates. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut. Knife tip designed for seamless cut. esign with plunging tip limited suitable for axial plunging. uitable for machining the narrow edge of painted or foil coated MF. Feed speed v f depending on grooving depth 1 = Jointing cut a e = = izing cut v f [m min -1 ] 18 1 = Jointing; 2 = izing Ø 30 x 30 Ø 30 x [] HW, Z 2 WL I LH I RH x x x RPM: n = min -1 pare knives: BEZ Knife for QAL VE I PC Turnblade knife Plunging tip 7.6x12x HW-05F Turnblade knife Plunging tip 12x12x HW-05F Turnblade knife Peripheral tip 30x12x HW-05F Turnblade knife Peripheral tip 50x12x1.5 25/30 HW-05F pare parts: BEZ Knife for I Oval head screw Torx 15 Plunging tip M4x5 25/ Peripheral tip 25 Oval head screw Torx 15 Peripheral tip M4x Torx key Torx Plastic coated chipboard Operation: Jointing, sizing peed: n =18000 min -1 Correction factor for v f : Machining across grain = 0.7; MF =

17 5.1 izing and grooving hank cutters HW-solid spiral design piral roughing/finishing router cutter Marathon Router cutter for sizing and grooving in roughing/finishing quality. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, laminated veneer lumber (plywood, multiplex plywood etc.), decorative laminates (HPL-compact laminate, Trespa etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.). olid tungsten carbide. Tungsten carbide grade and Marathon coating for increased performance time, particularly in abrasive materials. Recoended for abrasive materials such as HPL/CPL. HW, Z 2, short design WO in in in in Z Twist RI I / / /2 12.7x40 1/2 x1 1/2 2 R RH Feed speed v f depending on cutting depth v f [m min -1 ] Ø 10 Ø 12, = 25 HW, Z 2, short design, for abrasive materials WO Z Twist RI I x40 2 R RH x40 2 R RH x50 2 R RH RPM: n max = min [] oftwood Operation: izing peed: n = min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.3; Glulam = Ø 16 Ø 18, = v f [m min -1 ] [] oftwood Operation: izing peed: n = min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.2; Glulam =

18 5.1 izing and grooving hank cutters HW-solid spiral design piral roughing/finishing router cutter Marathon Router cutter for sizing and grooving in roughing/finishing quality. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, laminated wood for window construction, chipboard and fibre working materials (MF, HF etc.), uncoated, laminated veneer lumber (plywood, multiplex plywood etc.), plastomers, solid surface material (Corian, Varicor etc.), PVC window profiles. olid tungsten carbide. Marathon coating for increased performance time. hort design for increased stability. Long design for increased cutting depth (recoended in several steps). Higher feed speeds than conventional roughing cutters. Extremely smooth running. Feed speed v f depending on cutting depth v f [m min -1 ] Ø8 Ø10, =20 Ø8 Ø10, =25 Z 2 / Z 3, short design WO Z Twist I LH I RH x40 2 R x40 2 R x40 2 L x40 3 R x40 3 L x45 3 R x55 3 R x55 3 L x50 3 R x50 3 R x55 3 R vf [m min -1 ] vf [m min -1 ] [] Ø Ø ap [] Ø Ø ap [] Z 2 / Z 3, long design WO Z Twist I LH I RH x55 2 R x40 3 R x40 3 L x40 3 R x55 3 R x55 3 L x55 3 R x55 3 L x55 3 R x55 3 R x55 3 L x50 3 R x55 3 L RPM: Wood/wood derived material: n = min -1 Plastics: n = min -1 oftwood Operation: izing peed: n = min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.3; Glulam =

19 5.1 izing and grooving hank cutters HW-solid spiral design piral roughing/finishing router cutter Marathon Router cutter for sizing and grooving in roughing/finishing quality. tationary routers with/without CNC control, machining centres, joinery machines, milling machines with spindles to mount shank tools. oftwood and hardwood, glulam, glue-laminated timber and laminated wood olid tungsten carbide. Marathon coating for increased performance times. Long design for large cutting depths. Higher feed rates with conventional roughing cutters possible. Extremely smooth running. Z 3, long design, shank 30 WO Z Twist RI I x53 3 R RH x53 3 R RH x53 3 R RH Feed speed v f depending on cutting depth 8,0 7,0 oftwood Hardwood RPM: n = min -1 Note: Tool shank 30x53 suitable for many conventional joinery machines. On machines with automatic tool changer use collet chuck ER 40 together with collet d = 30, I ,0 v f [m*min -1 ] 5,0 4,0 3,0 2, n [min -1 ] oftwood Operation: izing Axial infeed: = Correction factor for v f : Hardwood = 0.7; Glulam =

20 5.1 izing and grooving hank cutters HW-solid spiral design piral roughing/finishing router cutter Marathon Router cutter for sizing, grooving and mortise slots in roughing/finishing quality. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, modified timber for window construction, chipboard and fibre working materials (MF, HF etc.) uncoated, laminated veneer lumber (plywood, multiplex plywood etc.), PVC window profiles. olid tungsten carbide. Marathon coating for increased performance time. Extra long design for increased cutting depth (in several steps). Higher feed speeds than conventional spiral roughing cutters, extremely smooth running. Application example for mortise slot production Application data: Infeed at: 4-8 per stroke in solid wood; v f m min -1 ; n = min per stroke in chipboard; v f m min -1 ; n = min -1 Z 2 / Z 3, extra long design, for mortise slots WO AL Z Twist RI I I et HK-F x25 2 L RH x35 2 L RH x35 3 L RH x35 3 R RH x50 3 R RH x50 3 R RH x50 3 R RH x58 * 3 R RH x58 3 R RH x58 * 3 R RH x58 3 R RH x50 3 R RH x50 3 R RH x50 3 R RH RPM: Wood/wood derived material: : n = min -1 Wood/wood derived materials: : n = min -1 Plastics: n = min -1 * with clamping flat for HOMAG/WEEKE lock case triing unit Note: et HK-F 63 = tools marked with the note et HK-F 63 will be supplied mounted in shrink-fit chuck HK-F

21 5.1 izing and grooving hank cutters HW-solid spiral design piral roughing/finishing router cutter Marathon Router cutter for sizing and cutting spyholes and keyholes in roughing/finishing quality. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, modified timber for window construction, chipboard and fibre working materials (MF, HF etc.) uncoated, laminated veneer lumber (plywood, multiplex plywood etc.). olid tungsten carbide. Marathon coating for increased performance time. Extra long design for increased cutting depth (in several steps). Higher feed speeds than conventional spiral roughing cutters, extremely smooth running. Z 3, extra long design for cutting spyholes and keyholes WO AL Z RI I I et HK-F x40 3 RH x40 2 RH x40 2 RH x50 3 RH x60 3 RH x50 3 RH x55 3 RH x60 3 RH x65 3 RH RPM: : n = min : n = min -1 Note: et HK-F 63 = tools marked with the note et HK-F 63 will be supplied mounted in shrink-fit chuck HK-F 63. Production of keyholes and spyholes by circular cutting Application data: 4-8 per stroke in solid wood; v f m min -1 ; n = min 8-15 per stroke in chipboard; v f m min -1 ; n = min -1 22

22 5.1 izing and grooving hank cutters HW-solid spiral design piral roughing/finishing router cutter Marathon alternate twist Routers for sizing and grooving in roughing/finishing quality and tear-free cutting edges on both sides. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, laminated veneer lumber (plywood, multiplex plywood etc.), plastomers, solid surface material (Corian, Varicor etc.). olid tungsten carbide. Marathon coating for increased performance time. Alternate twist for tear-free cut edges on both sides. Higher feed speeds possible than with conventional roughing cutters. Extremely smooth running. Feed speed v f depending on cutting depth 25 Ø 16 Ø 20, = Z 2+2 WO RI I x50 RH x50 RH x50 RH x50 RH v f [m min -1 ] [] Z 2+2, Nesting types WO min RI I in in in in x40 6 RH x40 12 RH / x40 1/2 x1 1/2 6 RH / / /8 12.7x40 1/2 x1 1/2 12 RH RPM: n max = min -1 oftwood Operation: izing peed: n = min -1 Correction factor for v f : Hardwood = 0.8; Chipboard = 1.2; Glulam = 0.9 ap,min Minimum grooving depth min for tear-free cut 23

23 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter Router for grooving plastic and aluminium profile extrusions. Especially to produce drainage grooves in plastic window profiles. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, duromers, plastomers, sandwich panels (PU foam cores with aluminium covers etc.), NF-metals (aluminium, copper etc.). When cutting aluminium, suitable lubrication (spray or minimum volume lubrication) is necessary. HW solid, Z 1, extended version WO AL Z Twist RI I x40 1 R RH x40 1 R RH x40 1 R RH RPM: n = min -1 lotting extrusions 24

24 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter Router cutter for sizing, grooving and finish cutting. For high demands on finish quality. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.), NF-metals (aluminium, copper etc.). Large twist angle for high shear cut. Check twist direction for good top layer cut quality. Maximum cutting depth x. hort design for increased stability and reduced vibration. Long design for increased cutting depth (recoended in several steps). Feed speed v f depending on cutting depth v f [m min -1 ] , Ø 8 x 20 Ø 10 x 20 Ø 12 x 20 Ø 3 x 6 Ø 4 x [] oftwood Operation: izing peed: n = min -1 Correction factor for v f : Hardwood = 0.9; Machining across grain = 0.8; Chipboard = 1.1 v f [m min -1 ] , Ø 8 x 20 Ø 10 x 20 Ø 12 x 20 Ø 3 x 6 Ø 4 x [] HW solid, Z 1, short design WO in in in in Z Twist RI I x30 1 R RH x30 1 L RH x30 1 R RH x30 1 L RH x30 1 R RH x30 1 L RH x30 1 R RH x30 1 L RH / /8 6.35x30 1/4 x1 1/8 1 R RH x40 1 R RH x40 1 L RH x40 1 R RH HW solid, Z 1, long design WO Z Twist RI I x40 1 R RH x40 1 L RH x40 1 R RH x40 1 L RH x40 1 R RH x40 1 L RH x40 1 R RH x40 1 L RH x40 1 R RH x40 1 L RH x40 1 R RH RPM: Wood/wood derived material: n = min -1 Plastics: n = min -1 uromers, plastomers, glulam (HPL), compound materials Operation: izing peed: n = min -1 25

25 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter Router cutter for sizing, grooving and finish cutting. For high demands on finish quality. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). Ideally used after roughing cutters, finish cut allowance approx Check twist direction for good top layer quality. hort design for increased stability and low vibration. Long design for larger material thickness at reduced feed speeds. Feed speed v f depending on cutting depth vf [m min -1 ] , Ø 6 10 Ø [] oftwood Operation: Jointing peed: n = min -1 Correction factor for v f : Hardwood = 0.9; Machining across grain = 0.7 a e HW solid, Z 2, short design WO Z Twist RI I x30 2 L RH x30 2 R RH x40 2 R RH x40 2 L RH x40 2 R RH x40 2 L RH x50 2 R RH x50 2 L RH HW solid, Z 2, long design WO in in in in Z Twist RI I x40 2 R RH / /4 12.7x40 1/2 x1 1/2 2 L RH / / /4 12.7x40 1/2 x1 1/2 2 L RH RPM: n = min -1 26

26 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter Router cutter for sizing, grooving and finish cutting. For high demands on finish quality. Z 3 design for high feed speeds. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). Ideally used after roughing cutters, finish cut allowance approx Check twist direction for good top layer quality. hort design for increased stability and low vibration. Long design for larger material thickness at reduced feed speeds. Feed speed v f depending on cutting depth v f [m min -1 ] a e Ø 12 Ø 20 (a e = 0,5 2 ) [] oftwood Operation: Jointing peed: n = min -1 Correction factor for v f : Hardwood = 0.9; Machining across grain = 0.7 v f [m min -1 ] , Ø 12 x 25 Ø 14 x [] HW solid, Z 3, short design WO Z Twist I LH I RH x40 3 L x40 3 R x50 3 R x50 3 L HW solid, Z 3, long design WO Z Twist I LH I RH x30 3 L x40 3 R x55 3 R x55 3 R x55 3 L x55 3 R x55 3 L x50 3 R RPM: n = min -1 uromers, laminated materials (HPL, CPL) Operation: izing peed: n = min -1 27

27 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter Marathon Router cutter for sizing, grooving and finish cutting. For high demands on finish quality. Z 3 design for high feed speeds. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). Marathon coating for increased performance time and reduced resin build up. Ideally used after roughing cutters, finish cut allowance approx Mirror finished cutting area ideal for machining thermoplastics. Feed speed v f depending on cutting depth v f [m min -1 ] a e Ø 12 Ø 20 (a e = 0,5 2 ) [] HW solid, Z 3 WO Z Twist RI I x40 3 R RH x55 3 R RH x55 3 R RH x55 3 R RH x50 3 R RH RPM: n = min -1 oftwood Operation: Jointing peed: n = min -1 Correction factor for v f : Hardwood = 0.9; Machining across grain =

28 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter alternate twist angle Router cutter for sizing, grooving and finish cutting. For high demands on finish quality and tear-free cut edges on both sides. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). Ideally used after roughing cutters, finish cut allowance approx Alternate twist for tear-free cut edges on both sides. Z 1+1 design, suited for solid wood up to 50 thickness with roughing cut or 30 thickness without roughing cut. Feed speed v f depending on cutting depth HW solid, Z 1+1 WO RI I x40 RH x40 RH x50 RH v f [m min -1 ] Ø 12 Ø 16, = 55 a e [] RPM: n = min -1 oftwood Operation: Jointing peed: n = min -1 Correction factor for v f : Hardwood = 0.9; Machining across grain =

29 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter alternate twist angle Router cutter for sizing, grooving and finish cutting. For high demands on finish quality and tear-free cut edges on both sides. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). Ideally used after roughing cutters, finish cut allowance approx Alternate twist for tear-free cut edges on both sides. esign for coated chipboard material and fibre material, glulam, abrasive materials and compound materials with aluminium top layer. Feed speed v f depending on cutting depth vf [m min -1 ] Ø 9,53 12,7 (Nesting) Ø 16 x 40 Ø 18 x 50 HW solid, Z 2+2, for abrasive materials WO RI I in in in in x40 RH x50 RH x50 RH / /8 9.53x40 3/8 x1 1/2 RH / / /2 12.7x40 1/2 x1 1/2 RH RPM: n = min [] Plastic coated and veneered chipboard Operation: izing peed: n = min -1 Correction factor v f : MF = 0.8; Machining across grain =

30 5.1 izing and grooving hank cutters HW-solid spiral design piral finishing router cutter alternate twist angle Router cutter for sizing, grooving and finish cutting. For high demands on finish quality and tear-free cut edges on both sides. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative laminates (HPL-compact laminate, Trespa etc.). Alternate twist for tear-free cutting edges on both sides. Especially suitable to cut coated chip and fibre boards, glulam, abrasive materials as well as composite materials with aluminium top layer. Feed speed v f depending on cutting depth vf [m min -1 ] Ø 9,53 12,7 (Nesting) Ø 16 x 40 Ø 18 x 50 HW solid, Z 2+2, Nesting types WO in in in in min RI I / /8 9.53x40 3/8 x1 1/2 5.5 RH / /8 9.53x40 3/8 x1 1/2 7 RH x40 8 RH / /4 12.7x40 1/2 x1 1/2 5 RH / /4 12.7x40 1/2 x1 1/2 6 RH / / /8 12.7x40 1/2 x1 1/2 6 RH / /8 12.7x40 3/8 x1 5/8 20 RH HW solid, Z 3+3, Nesting types WO min RI I in in in in / /8 9.53x40 3/8 x1 1/2 6 RH x40 8 RH [] RPM: n = min -1 Plastic coated and veneered chipboard Operation: izing peed: n = min -1 Correction factor v f : MF = 0.8; Machining across grain = 0.7 ap,min Minimum grooving depth min for tear-free cut 31

31 5.1 izing and grooving hank cutters HW-solid spiral design Grooving cutter Lamello Clamex P-ystem Router cutter for machining rofile slot for Lamello Clamex P-ystem connectors. tationary routers with CNC control, machining centres, especially machines with 5 axes technology or with comparable aggregates to swivel cutting tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., softwood and hardwood, glued wood and laminated veneer lumber (plywood, multiplex plywood etc.). olid tungsten carbide. Marathon-TC coating for increased performance times. Alternate twist for tear-free cutting edges. Z 2+2 WO RI I x40 RH l RPM: n max = min -1 Boring bit for boring an access hole = 6 : I Grooving cutter for CNC: I Recoendation for application: RPM: n = min -1 Feed rate: v f = 6-8 m min -1 chipboard/mf v f = 4-6 m min -1 solid wood/plywood 32

32 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router for sizing and grooving with continuous cutting edge. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., duromers, plastomers, laminated materials (HPL-compact laminate, Trespa, multiplex plywood), NF-metals. olid tungsten carbide tool body for increased stability and smooth running. P face edge suitable for plunging. Positive shear angle for improved chip removal when ramp plunging. Axial infeed for grooving and sizing maximum x. Resharpenable up to 3 times with normal wear. Feed speed v f depending on cutting depth v f [m*min -1 ] Ø 5 x 12 Ø 6 x 14 ; Ø 8 x [] P, Z 1 WO Z RI I x35 1 RH x35 1 RH x35 1 RH RPM: n = min -1 Plastic coated chipboard Operation: izing RPM: n = min -1 Correction factor for v f : MF = 0.8; uncoated chipboard = 1.1 v f [m*min -1 ] , Ø 5 x 12 Ø 6 x 14 ; Ø 8 x [] Thermoplastics, compound materials Operation: izing RPM: n = min -1 33

33 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router cutter for sizing and grooving with continuous cutting edge. Particularly suitable for machining MF with direct lacquering or foil coating of the machined edges. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., duromers, plastomers, laminated materials (HPL-compact laminate, Trespa, multiplex plywood). Negative cutting edge shear angles (only for I ) for tear-free edges during grooving and to support the workpiece clamping of smaller parts. Resharpenable 3 to 5 times with normal wear. Maximum chip removal 4 ; roughing cut required for higher chip removal. Feed speed v f depending on cutting depth P, Z 2 WO Z RI I x40 2 RH x50 2 RH v f [m min -1 ] Ø 18 x 25 (a e =0,5 4 ) a e [] RPM: n = min -1 Plastic coated chipboard Operation: Jointing peed: n = min -1 Correction factor for v f : MF = 0.9; Veneer across grain =

34 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router for sizing and grooving with continuous cutting edge. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., duromers, plastomers, laminated materials (HPL-compact laminate, Trespa, multiplex plywood), NF-metals. olid tungsten carbide tool body for increased stability and smooth running. P face edge suitable for plunging. lightly positive shear angle for improved chip removal when ramp plunging. From = 12 on with full size P plunging edge. Axial infeed for grooving and sizing maximum x. Resharpenable 2 to 3 times with normal wear. Feed speed v f depending on cutting depth v f [m*min -1 ] Ø x 22 Ø 12 x 18 Ø 12 x 25 P, Z 2 WO Z RI I x35 2 RH x35 2 RH x50 2 RH x50 2 RH RPM: n = min [] Plastic coated chipboard Operation: izing RPM: n = min -1 Correction factor for v f : MF = 0.8; Uncoated chipboard =

35 5.1 izing and grooving hank cutters P Router cutter iamaster PLU Router cutter for sizing and grooving with seamless cut. Particularly suitable for machining MF with direct lacquering or foil coating of the machined edges tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., duromers, plastomers, laminated materials (HPL-compact laminate, Trespa, multiplex plywood). Negative cutting edge shear angles for tear-free edges during grooving and to support the workpiece clamping of smaller parts. Resharpenable 5 to 8 times with normal wear. hort and stable tool design ideal for grooving and sizing of abrasive and hard to machine materials (HPL, Trespa, GFRP, CFRP etc.). Feed speed v f depending on cutting depth v f [m min -1 ] Ø 14 x 16 Ø 16 x [] P, Z 2 WO Z RI I x50 2 RH x50 2 RH RPM: Wood derived materials: n = min -1 Plastics: n = min -1 uromers, decorative laminates (HPL, CPL), fibre reinforced plastics Operation: izing peed: n = min -1 36

36 5.1 izing and grooving hank cutters P Router cutter iamaster PLU Router for sizing and grooving with continuous cutting edge. Particularly suitable for machining MF with direct lacquering or foil coating of the machined edges. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., duromers, plastomers, laminated materials (HPL-compact laminate, Trespa, multiplex plywood). Alternate shear angle of the edges for neutral cutting. P plunging edge. Resharpenable 5 to 8 times with normal wear. hort and stable tool design ideal for grooving and sizing of abrasive and hard to machine materials (HPL, Trespa, GFRP, CFRP etc.). Feed speed v f depending on cutting depth v f [m min -1 ] Ø 14 x 16 Ø 16 x [] P, Z 2 WO Z RI I x50 2 RH x50 2 RH RPM: Wood derived materials: n = min -1 Plastics: n = min -1 uromers, decorative laminates (HPL, CPL), fibre reinforced plastics Operation: izing peed: n = min -1 37

37 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. uitable for small and medium batch quantities. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.) piral cutting edge arrangement with alternate shear angles and tungsten carbide plunging tip. Resharpenable 3 to 5 times with normal wear. Cuts to be painted in MF require finishing with tools with continuous edges. Axial infeed for grooving and sizing maximum x. Feed speed v f depending on cutting depth v f [m min -1 ] v f [m min -1 ] , , Ø 10 x 22 ; Ø 12 x [] Ø 20 x 25 Ø 20 x 38 Ø 20 x [] Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Uncoated chipboard = 1.1; Veneer across grain = 0.7 P, Z 1+1 WO I LH I RH x x x x x x x x x x x x x x x x x x x x x x x x x x x RPM: n = min -1 vf [m min -1 ] Ø Ø Ø [] Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Veneer across grain =

38 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. uitable for small and medium batch quantities. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and tungsten carbide plunging tip. Resharpenable 3 to 5 times with normal wear. Cuts to be painted in MF require finishing with tools with continuous edges. Axial infeed for grooving and sizing maximum x. Feed speed v f depending on cutting depth P, Z 1+1, inch types WO RI I in in in in / / /8 12.7x38 1/2 x 1 1/2 RH / / /8 12.7x40 1/2 x 1 1/2 RH / / / x50 3/4 x 2 RH v f [m min -1 ] , Ø 10 x 22 ; Ø 12 x [] RPM: n = min -1 v f [m min -1 ] , Ø 20 x 25 Ø 20 x 38 Ø 20 x [] Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Uncoated chipboard = 1.1; Veneer across grain =

39 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. uitable for medium batch quantities. Z 2+2 for increased feed speeds. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and P plunging tip. Resharpenable 3 to 5 times with normal wear. Cuts to be painted in MF require finishing with tools with continuous edges. Axial infeed for grooving and sizing maximum x. Feed speed v f depending on grooving depth 1 = Jointing cut a e = = izing cut P, Z 2+2 WO RI I x50 RH x50 RH x50 RH x50 RH x50 RH x50 RH x60 RH x50 RH x60 RH x55 RH v f [m min -1 ] Ø 16 x 28 Ø 16 / Ø 20 x 35 Ø 20 x [] RPM: n = min -1 Plastic coated chipboard Operation: Jointing, sizing peed: n = min -1 Correction factor for v f : MF = 0.6; Veneer across grain =

40 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router cutter for sizing and grooving (Nesting) at high feed speeds. For tear-free cut edges on both sides of the workpiece. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and real - Z 2 over the complete cutting length, with P plunging tip. Resharpenable up to 3 times with normal wear. Tool body made from high-tensile material. Important to follow the application datarameters. Feed speed v f depending on cutting depth v f [m*min -1 ] v f [m*min -1 ] Ø 3/8 / Ø 10 x 19 Ø 1/2 / Ø 12 x 24 Ø 1/2 / Ø 12 x 28 Ø 14 x [] Ø 1/2 x 32 (1-1/4 ) Ø 1/2 x 38 (1-1/2 ) [] P, Z 2+2, Nesting WO RI I x40 RH x42 RH x42 RH x50 RH P, Z 2+2, Nesting, inch types WO RI I in in in in / / /4 9.53x40 3/8 x 1 9/16 RH / / / x42 1/2 x 1 5/8 RH / / /8 12.7x42 1/2 x 1 5/8 RH / / /4 12.7x40 1/2 x 1 9/16 RH / / /2 12.7x40 1/2 x 1 9/16 RH RPM: n = min -1 Table of recoended workpiece thickness Id / / (22) / (30) workpiece thickness Chipboard, plastic coated Operation: izing / Nesting RPM: n = min -1 Correction factor for v f : MF = 0.8; Chipboard uncoated = 1.1; Veneer across the grain = 0.7; Pre-triing MF =

41 5.1 izing and grooving hank cutters P Router cutter iamaster PRO 3 Router cutter for sizing and grooving (Nesting) at high feed speeds. For tear-free cut edges on both sides of the workpiece. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and real - Z 3 over the complete cutting length, with P plunging tip. Resharpenable up to 3 times with normal wear. Tool body made from high-tensile material. Important to follow the application datarameters. Feed speed v f depending on cutting depth vf [m min -1 ] Ø 12 x Ø / [] P, Z 3+3, Nesting WO RI I x42 RH x42 RH x42 RH x50 RH P, Z 3+3, Nesting, inch types WO RI I in in in in / / / x42 1/2 x 1 5/8 RH / / /8 12.7x42 1/2 x 1 5/8 RH RPM: n max = min -1 Plastic coated chipboard Operation: izing / Nesting peed: n = min -1 Correction factor for v f : MF = 0.8; Uncoated chipboard = 1.1; Veneer across grain = 0.7; Pre triing MF = 1.2 Table of recoended workpiece thickness Id. workpiece thickness / (22) /

42 5.1 izing and grooving hank cutters P Router cutter iamaster PRO Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides of the workpiece. uitable for right hand and left hand cutting (e.g. protective cutting) without tool change. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., for tear-free edges on both sides of coated workpieces. piral cutting edge arrangement with tungsten carbide plunging tip. Right hand rotation: Z 3+3, left hand rotation: Z 2+2. Resharpenable 3 to 5 times with normal wear. Right and left hand rotation in one tool (by adjusting the Z-axis and changing the direction of rotation). Feed speed v f depending on cutting depth vf [m min -1 ] Ø 25 x 35, RL RH Ø 25 x 35, LL LH P, RH + LH combination tool WO RI I x50 LH, RH x55 LH, RH RPM: n max = min [] Router cutter iamaster PRO, Z 3+3 / Z 2+2 Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Uncoated chipboard = 1.1; Veneer across grain =

43 5.1 izing and grooving hank cutters P Router cutter iamaster PLU Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., duromers, plastomers, laminated materials (HPL-compact laminate, Trespa, multiplex plywood). Cutting edges with alternate shear angle and tungsten carbide plunging tip (I with P plunging edge). Resharpenable 5 to 8 times with normal wear. Cuts for painting in MF require finishing with tools with continuous edges. table and rigid tips suitable for machining abrasive and hard to machine materials (HPL, Trespa, GFRP, CFRP etc.). Feed speed v f depending on cutting depth v f [m min -1 ] , Ø 16 x 28 Ø 16 x [] P, Z 1+1 WO RI I x50 RH x60 RH x60 RH x60 RH RPM: n = min -1 v f [m min -1 ] ,5 6 5 Ø 20 x 28 Ø 20 x 38 Ø 20 x 48 v f [m min -1 ] ,5 5 Ø 16 x 28 Ø 16 x [] [] Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Veneer across grain = 0.7 ecorative laminates Operation: izing peed: n = min -1 44

44 5.1 izing and grooving hank cutters P Router cutter iamaster QUATTRO Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. uitable for medium and large batch quantities. Z 2+2 for increased feed speeds. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and tungsten carbide plunging tip. Resharpenable 5 to 8 times with normal wear. Cuts for painting in MF require finishing with tools with continuous edges. Feed speed v f depending on cutting depth 25 P, Z 2+2 WO I LH I RH x x x x x x RPM: n = min -1 v f [m min -1 ] Ø 20 x 28 Ø 20 x 38 Ø 20 x [] Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Paper coated = 0.8 v f [m min -1 ] a e Ø 20 x 28 ; Ø 25 x 28 Ø 20 x 38 ; Ø 25 x 38 Ø 20 x 48 ; Ø 25 x 48 (a e = 0,5 6 ) [] Plastic coated chipboard Operation: Jointing peed: n = min -1 Correction factor for v f : MF = 0.9; Paper coated = 0.8; Veneer across grain =

45 5.1 izing and grooving hank cutters P Router cutter iamaster PLU, Z 3+3 Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. uitable for large batch quantities. Z 3+3 at high feed speeds. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. piral cutting edge arrangement with alternate shear angles and P plunging tip. Resharpenable 8 to 12 times with normal wear. Cuts for painting in MF require finishing with tools with continuous edges. Tools with negative twist support the tool clamping especially for small parts. Feed speed v f depending on cutting depth v f [m min -1 ] Ø 20 x 30 Ø 20 x [] P, Z 3+3, with negative twist WO I LH I RH x x x x x x x x x x RPM: n = min -1 Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Paper coated = 0.8 v f [m min -1 ] a e Ø 20 x 30 ; Ø 25 x 30 Ø 20 x 46 ; Ø 25 x 46 (a e =0,5 6 ) [] Plastic coated chipboard Operation: Jointing peed: n = min -1 Correction factor for v f : MF = 0.9; Paper coated = 0.8; Veneer across grain =

46 5.1 izing and grooving hank cutters P Router cutter iamaster PLU, Z 3+3 Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. uitable for large batch quantities. Z 3+3 at high feed speeds. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. piral cutting edge arrangement with alternate shear angles and P plunging tip. Resharpenable 8 to 12 times with normal wear. Cuts to be painted in MF require finishing with tools with continuous edges. Tools with positive twist for good chip removal into the extraction system - Leitz FC. Feed speed v f depending on cutting depth v f [m min -1 ] Ø 20 x 30 Ø 20 x [] P, Z 3+3, with positive twist, FC-design WO I LH I RH x x x x x x x RPM: n = min -1 Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Paper coated = 0.8 v f [m min -1 ] a e Ø 20 x 30 ; Ø 25 x 30 Ø 20 x 46 ; Ø 25 x 46 (a e =0,5 6 ) [] Plastic coated chipboard Operation: Jointing peed: n = min -1 Correction factor for v f : MF = 0.9; Paper coated = 0.8; Veneer across grain =

47 5.1 izing and grooving hank cutters P Router cutter iamaster PLU 3, Z 3+3 Router cutter for sizing and grooving with increased performance time in engineered wood boards. For tear-free cut edges on both sides. uitable for large batch quantities. Z 3+3 for high feed speeds. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and real - Z 3 over the complete cutting length. P plunging tip. Resharpenable 8 to 12 times with normal wear. Cuts to be painted in MF require finishing with tools with continuous edges. Tools with negative twist support the tool clamping especially for small parts. Feed speed v f depending on cutting depth vf [m min -1 ] , , , [] ap P, Z 3+3, with negative shear angle WO I LH I RH x x x x x RPM: n = min -1 Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Chipboard, uncoated = 1.1; Veneer across grain = 0.7; Pre-cutting MF =

48 5.1 izing and grooving hank cutters P Router cutter iamaster PRO EdgeExpert Routers for sizing and grooving with increased performance time in engineered wood boards. For tear-free cutting edges on both sides especially for sensitive and brittle decorative papers, laminating foils and veneers. uitable for small and medium batch sizes. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and P plunging tip. Enlarged shear angle for excellent edge quality for sensitive and brittle decorative papers, laminating foils and veneers. Resharpenable 2 to 4 times with normal wear. Cuts to be painted in MF require finishing with tools with continuous edges. Feed speed v f depending on cutting depth P, Z 1+1 WO RI I x50 RH x50 RH vf [m min -1 ] Ø Ø Ø [] RPM: n = min -1 Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Veneer across grain = 0.7; Extremely sensitive decors =

49 5.1 izing and grooving hank cutters P Router cutter iamaster QUATTRO EdgeExpert Routers for sizing and grooving with increased performance time in engineered wood boards. For tear-free cutting edges on both sides especially for sensitive and brittle decorative papers, laminating foils and veneers. uitable for medium and large batch sizes. Z 2+2 for increased feed rates. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and P plunging tip. Enlarged shear angle for excellent edge quality for sensitive and brittle decorative papers, laminating foils and veneers. Resharpenable 4 to 6 times with normal wear. Precutting the workpieces is recoended. Cuts to be painted in MF require finishing with tools with continuous edges. Feed speed v f depending on cutting depth P, Z 2+2 WO RI I x50 RH x60 RH RPM: n = min -1 v f [m min -1 ] Ø 20 x 28 Ø 20 x 38 Ø 20 x [] Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Paper coated =

50 5.1 izing and grooving hank cutters P Router cutter iamaster PLU 3 EdgeExpert, Z 3+3 Routers for sizing and grooving with increased performance time in engineered wood boards. For tear-free cutting edges on both sides especially for sensitive and brittle decorative papers, laminating foils and veneers. uitable for very large batch sizes. Z 3+3 for increased feed rates. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). piral cutting edge arrangement with alternate shear angles and P plunging tip. Enlarged shear angle for excellent edge quality for sensitive and brittle decorative papers, laminating foils and veneers. Resharpenable 5 to 8 times with normal wear. Precutting the workpieces is recoended. Especially suitable on CNC machining centres with laser edgebanding technology. Cuts to be painted in MF require finishing with tools with continuous edges. Feed speed v f depending on cutting depth vf [m min -1 ] Ø 25, Ø 25, 48 ap P, Z 3+3, syetric edge arrangement WO RI I x60 RH x55 RH x60 RH RPM: n = min [] Plastic coated chipboard Operation: izing peed: n = min -1 Correction factor for v f : MF = 0.8; Veneer across grain = 0.7; Extremely sensitive decors = vf [m min -1 ] a e Ø 25, Ø 25, 48 a e = 0, [] Plastic coated chipboard Operation: Jointing peed: n = min -1 Correction factor for v f : MF = 0.8; Veneer across grain = 0.7; Extremely sensitive decors =

51 5.1 izing and grooving lotting cutters and mortising bits lot mortising bits Router cutter for cutting tear-free longitudinal slots with stepwise infeed. pecial routers with reciprocating spindles. oftwood and hardwood. For softwood and hardwood. uitable for right hand and left hand rotation, tools resharpenable on the face side. Constant diameter after sharpening. H, Z 2 WB LT QAL I x40 38 H x40 42 H x40 50 H x40 60 H RPM: n = min -1 LT Application example of cutting slots = 0.8 (reciprocating movement) 52

52 5.1 izing and grooving lotting cutters and mortising bits lot mortising bits Router cutter for cutting tear-free longitudinal slots with stepwise infeed. lot mortiser. oftwood and hardwood. traight cut with chip breakers for reduced cutting forces. High tool rigidity through adapted heat treatment. P, Z 2 WB 401 0, WB LT I LH I RH x x x x x x x x x RPM: n = min -1 LT Application example of cutting slots = 5-15 per stroke 53

53 5.2 Jointing, rebating and bevelling Jointing and rebating tools Copy shaping cutterhead - HeliCut 15 For pre-cutting, jointing and copy shaping of large cutting depths, along and across to the fibre direction. For copy shaping of arched workpieces with template, ball bearing and guide ring, as well as for the application on CNC controlled stationary routers e.g. joinery machines, window manufacturing plants. pindle moulders and profile milling machines, double-end tenoner, stationary routers with/without CNC control. oftwood and hardwood, glulam and laminated wood. Noise reduced design with staggered knives, applicable for MAN and MEC. Mountable on clamping arbor. Also applicable for rebating. Application of the same knives as peripheral knife and spur. The cutting edges of the HW knives are numbered. No clamping wedges, direct tangential knife clamping thus easy handling of the knife change without further setting gauges. By default mounted with HW turnblade knives I v f [m min -1 ] Pre cutting Copy shaping along grain Copy shaping across grain n [min -1 ] Z 2 Z 2 Z 2 Feed speed v f depending on the number of teeth Z and speed n for solid wood (pre triing and copy shaping) Example: n = 9000 min -1, Z 2/copy shaping along the grain: v f = 12 m min -1 Order example: Tool set I mounted on arbor I , HK-F 63 (A = 80 ). When giving the arbor I observe the required clamping diameter. Copy shaping cutterhead - HeliCut 15 L 499 1, WW Tool Type QAL AM Z V I PC Cutterhead 60x81.5x20 HW Cutterhead mounted on arbor 1-part HW Cutterhead 80x81.5x30 HW Cutterhead mounted on arbor 1-part HW Cutterhead 125x93.7x30 HW Cutterhead mounted on arbor 1-part HW Cutterhead 125x116.6x30 HW Cutterhead mounted on arbor 1-part HW RPM: 60 : n max = min : n max = min : n max = min -1 More dimensions on request. pare knives: BEZ QAL BEM VE I PC Turnblade knife 15x15x2.5 HW HeliCut Turnblade knife 15x15x2.5 HW-MF HeliCut pare parts: BEZ I Countersink screw, Torx 20 M5x Torx key Torx

54 5.2 Jointing, rebating and bevelling Jointing and rebating tools Turnblade jointing / rebating cutterhead For jointing and rebating with constant tool diameter. tationary routers with/without CNC control, machining centres. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). HW turnblades Z 2 with straight cut for offset-free areas on pre-cut workpieces or on workpieces sized with roughing cutters. Mounted spurs especially for the production of tear-free rebates in softwood and hardwood. mooth running through closed, round shape of the tool body. Feed speed v f depending on cutting depth v f [m min -1 ] a e Ø 40 Ø 60 x 50 (a e = 0,5 4 ) [] Plastic coated chipboard Operation: Jointing peed: n = min -1 Correction factor for v f : MF = 0.9; Paper coated = 0.8; Machining across grain = 0.7 HW, Z 2 / V 2 WL B I x x x RPM: n max = min -1 pare knives: Part-no. BEZ QAL VE PC I 1 Turnblade spur V1 14x14x2 HW-F Turnblade knife 50x12x1.5 HW-05F pare parts: Part-no. BEZ for I 3 Clamping wedge 48x11.6x crew with slot M5x Allen screw M8x8 40/ Allen screw M8x Allen key W

55 5.2 Jointing, rebating and bevelling Jointing and rebating tools 41 Ø Turnblade jointing / rebating cutterhead Optimized for rebating, jointing and grooving with and against feed. tationary routers with/without CNC control, CNC machining centres. oftwood and hardwood, compound materials of solid wood and wood derived materials, uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutterhead with turnblades and alternate shear angle, righthand rotation. Tool body in lightweight aluminium for a better dynamic situation. HW, Z 2 / V 2 L 199 2, W Tool Type QAL Z V I Cutterhead with spacers HW Cutterhead mounted on arbor HW RPM: n max = min -1 pare knives: BEZ I Turnblade knife 40x8x Turnblade spur V2 19x19x pare parts: BEZ I Clamping wedge 38x18.75x Countersink screw, Torx 20 M5x Clamping screw w. disc, Torx 25 M6x Cylindrical screw with IK M5x Torx key Torx Torx key Torx Allen key W 4, L Order example: Tool set I mounted on arbor I , HK-F 63 (A = 80 ). When ordering choose arbors with d = 20 and clamping length

56 5.2 Jointing, rebating and bevelling Jointing and rebating tools Turnblade jointing / rebating cutterhead Optimized for rebating, jointing and grooving with and against feed. tationary routers with/without CNC control, CNC machining centres. oftwood and hardwood, compound materials of solid wood and wood derived materials, uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutterhead with turnblades and alternate shear angle, righthand rotation. Knife seatings for grooving and edging knives for seal groove and edge roundings. Tool body in lightweight aluminium for a better dynamic situation. HW, Z 2 / V 2, with seatings for edging knives L 499 2, W Tool Type QAL Z V I Cutterhead with spacers HW Cutterhead mounted on arbor HW RPM: n max = min Ø Order example: Tool set I mounted on arbor I , HK-F 63 (A = 80 ). When ordering choose arbors with d = 20 and clamping lenght 70. pare knives: BEZ R FAW I Turnblade knife 40x8x Turnblade spur V2 19x19x Edging knife KM 11/ Edging knife KM 12/ Turnblade grooving knife NA5 35.2x15x Turnblade grooving knife NA4 35.2x15x pare parts: BEZ BEM I et of spacers for groove/edge knives 12.9x20x pacer for groove/edge knives 13/6.1x pacer for groove/edge knives 13/6.1x Countersink screw, Torx 20 for groove/edge knives M6x Countersink screw, Torx 20 for groove/edge knives M6x Clamping wedge 38x18.75x Countersink screw, Torx 20 for spurs M5x Clamping screw w. disc, Torx 25 M6x Torx 25 Cylindrical screw with IK M5x Torx key Torx Torx key Torx Allen key W 4, L max /5 min / max.ø137 59

57 5.2 Jointing, rebating and bevelling Jointing and rebating tools Jointing cutterhead set with edging knives For jointing and rounding or bevelling narrow edges with a constant tool diameter. tationary routers with/without CNC control, machining centres. oftwood and hardwood, compound materials of solid wood and wood derived materials, uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Tungsten carbide turnblade knives Z 2 with shear angles. Narrow edge profiling with edging knives mounted on both sides of tool. mooth running due to closed, round tool body. Examples HW, Z 2, with seatings for edging knives L 299 2, W Tool Type QAL Z I Tool set without arbor, with spacer 85x50x20.1-part HW Tool set mounted on arbor 1-part.H40 HW Tool set without arbor, with spacer 110x100x28x30 HW Tool set mounted on arbor 1-part HW RPM: 85 : n max = min : n max = min -1 Unless stated otherwise, tools are right hand rotation. Cutter arbor see section Clamping ystems (85) pare knives: BEZ QAL R FAW VE I PC Turnblade knife 50x8x1.5 HW Turnblade knife 100x8x1.5 HW Edging knife KM 12/4 HW-F Edging knife KM 12/3 HW-F Edging knife KM 12/0 HW-F Edging knife KM 15/0 HW-F Edging knife KM 12/1 HW-F Edging knife KM 11/0 HW-F pare parts: BEZ I Clamping wedge 48x18.75x Clamping wedge 98x18.75x Clamping screw w. disc, Torx 25 M6x Countersink screw, Torx 20 M6x Torx key Torx Torx key Torx Magnetic setting gauge 0.3/ (85) (110) (max. 98) Order example: Tool set I mounted on arbor I , shank 25x60. When ordering, choose arbors with d = 20 and clamping length

58 5.2 Jointing, rebating and bevelling Jointing and rebating tools WhisperCut jointing and rebating cutterhead For tear-free and low noise jointing and rebating of the cutting surface. tationary routers with/without CNC control, machining centres. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, paper coated, fibre reinforced plastics (GFRP, CFRP etc.). Cutterhead with P knives with alternate shear angle for tear-free jointing edges and cutting surfaces. Noise reduced design with noise reduction of up to 5 db(a) and highly efficient chip collection (>95%) by FC. ignificant weight reduction through lightweight aluminium tool body. everal times applicable through exchangeable knives. 0.6 resharpening area. iamaster WhisperCut jointing cutterhead WM , WP Tool Type QAL Z I Cutterhead 70x33x20 P 2/2/ Cutterhead mounted on arbor 1-part/H28 P 2/2/ Ø70 iamaster WhisperCut rebating cutterhead WM , WP Tool Type QAL Z I Cutterhead 70.53x55x20 P 3x Cutterhead mounted on arbor 70.53/B55 P 3x Unless stated otherwise, tools are right hand rotation. Cutter arbor see section Clamping ystems iamaster WhisperCut jointing cutterhead B 55 Ø70 Ø70.53 iamaster WhisperCut rebating cutterhead Order example: Tool set I mounted on arbor I , shank 25x60. In case of order select arbors with d = 20 and biggest clamping length of the respective type. 61

59 5.2 Jointing, rebating and bevelling Bevelling tools Adjustable bevel cutterhead For jointing, bevelling and raised panels with stepless adjustable bevel angles from 0 to 85. tationary routers with/without CNC control, machining centres. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Tungsten carbide turnblade knives Z 2. Accurate and clearly readable angle scale for precise and quick adjustment of the required bevel angle. Bevelling of workpieces both at top and bottom. Z 2 WP B RI I x50 RH x60 RH Adjustable knife seating Adjustable scale Clamping nut Bevel cutterhead with adjustable knife holder RPM: n max = min -1 pare knives: Part-no. BEZ QAL VE PC I 1 Turnblade knife 40x12x1.5 HW-05F pare parts: Part-no. BEZ BEM I 2 Clamping wedge with pin 38x10.88x Allen screw M6x12 IK Allen key W 8, L Allen key W l e l e Bevelling from above Bevelling from below 62

60 5.3 Face milling and finishing Planing cutters Planing cutter - turnblade design For surface planing of large workpieces and for cutting wide rebates in one working step. tationary routers with/without CNC control, machining centres. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.). Cutting edge with shear angle; reversible and replaceable knives. 135 and 180 particularly suitable for planing MF spoilboards in nesting applications. Knives for smooth and seamless cuts in solid wood or MF see spare knives. Example RI I HW, Z 3, Z 4, Z 5 WL Z n max min x RH x RH x RH x RH d pare knives: BEZ QAL VE I PC Turnblade knife 12x12x1.5 HW-05F Turnblade profile knife 12x12x1.5 HW t pare parts: BEZ I Oval head screw Torx 15 M4x Torx key Torx t = urface planing of MF spoilboards in nesting applications: t = I n = 8400 min -1 v f = m min -1 65

61 5.3 Face milling and finishing V-groove and finishing cutters Turnblade finishing cutter, Z 1 For machining V-groove profiles and for multi-purpose carving operations (decorative groove, 90 corner etc.). tationary routers with/without CNC-control, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex, plywood etc.). Cutterhead with exchangeable turnblades. 2 or 3 (I ) performance times through turning the knife. Extra long design (I ) particularly suitable for carving operations on 5-axes machines. FAW V-groove cutter d d HW, Z 1 WL FAW Z P RI I x RH x RH x RH x RH x RH x RH pare knives: BEZ P QAL I Turnblade knife triangular 19x19x2 1 HW Turnblade knife 59x12x1.5 2 HW Turnblade knife 49x12x1.5 3 HW Turnblade knife 39x12x1.5 4/5 HW V-groove cutter 68 (I ) V-groove cutter in turnblade design with point 68 (I ) pare parts: BEZ P I Countersink screw M5x Oval head screw Torx 15 M4x Torx key Torx etermination of the adjustment angle EW depending on the bevel angle FAW while finish cutting 90 internal corners. FAW EW 45 = = =

62 FAW 5.3 Face milling and finishing V-groove and finishing cutters P V-grooving cutter for composite panels Routers for cutting V-grooves in composite panels for folding works. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Composite panels based on thermoplastic cores with aluminium coverage on both sides (e.g. Alucobond, ibond etc.). P edge with shear angle. Resharpenable 3 to 5 times with normal wear. P, Z 1 WO d FAW RI I x55 90 RH RPM: n = min -1 Application example: d l Production of folding corners on composite panels. 67

63 5.4 Profiling Finger joints Profile cutterhead set - multi-purpose glue joint profile For cutting longitudinal joints for dimensionally stable construction parts, windows and doors e.g. round arched joints, stairs and frame construction parts. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, modified timber for window construction, compound materials of solid wood and wood derived material, uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Variable wood thickness (56/56/60/68/78/90/92/106/110 ) through cutting processes in several passes (profile splitting). ZL 10, H G Tool Type RI Z I Glue joint cutter set, positive and negative RH RPM: n max = min -1 ingle tools WE Tool Type Z I Profile cutterhead 135x53x pare knives: BEZ QAL I ProfilCut Q knife 53x20.5x2.4 MC PO. NEG. Positive and negative glue joint profile, combined in one tool pare parts: BEZ I Clamping wedge profiled 48x18x Clamping screw w. disc, Torx 25 M6x Torx key Torx Ø135 Ø Ø135 Ø Glue joint profile positive, wood thickness 68 Glue joint profile negative, wood thickness 68 71

64 5.4 Profiling Finger joints Ø135 Ø Ø135 Ø Glue joint profile positive, wood thickness 90 Glue joint profile negative, wood thickness 90 72

65 5.4 Profiling Tools for internal doors Profile cutterhead set ProfilCut Q - door processing For profiling and rebating internal single rebate doors, rebate depth 15. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. oftwood and hardwood, compound materials of solid wood and wood derived materials, uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Variable profile overlap by exchange profile edging knives. Adjustable rebate dimensions: rebate width 22, rebate depth 15. eal groove profile by mounting grooving knives B 4. Constant tool diameter. Ø96 ingle rebate 15 E , G , WE Tool Type Tool no. Z I Profile cutterhead 104x30x Profile cutterhead 126.2x35x Tooling set with spacers, 126.2,d20,2-part 3/ without arbor Tool set mounted on arbor 0 =96;=126.2; 2-part 3/ RPM: n max = min Unless stated otherwise, tools are right hand rotation. Cutter arbor see section Clamping ystems. 3 5 Example R R pare knives: Partno. BEZ Tool R FAW QAL VE I no. PC 1 ProfilCut Q knife 30.2x14.1x MC ProfilCut Q knife 30.2x14.2x MC ProfilCut Q knife 30.2x14.21x2 3 2 MC ProfilCut Q knife 30.2x14.22x2 3 3 MC ProfilCut Q knife 30.2x15.3x2 3 4 MC ProfilCut Q knife 30.2x15.31x2 3 5 MC ProfilCut Q knife, flute 30.2x14.1x2 3 3 MC ProfilCut Q knife 20.1x12.61x2 5 2 MC Turnblade knife 30x8x1.5 5 HW Edging knife KM 11/ HW-F Turnblade grooving knife NA4 35.2x15x4 5 HW-F R 3 R 3 I = R 3 I = R 2 I = R 1.5 I = R 3 R 3 I = R 3 74

66 5.4 Profiling Tools for internal doors pare parts: Part-no. BEZ Tool no. I 5 Clamping wedge ProfilCut Q 28x20x Clamping wedge profiled 18x24.9x Clamping screw w. disc, Torx 25 M6x Torx key Torx Countersink screw, Torx 20 M6x0.5x Torx key Torx Clamping wedge 28x18.75x Magnetic setting gauge 0.3/

67 5.4 Profiling Tools for furniture and interior construction Profile cutterhead set ProfilCut Q - Panel raising For panel raising profiles for framed doors, ceilings, wall coverings etc. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood. Panel edge jointing by mounting an additional jointing cutterhead I Cutterhead with changeable knives and shear angle. Panel raising depth max. 49 G , TR 811 0, WE Tool Type Z n max I min -1 Cutterhead 132x43x Cover plate 46x9.5x Cutterhead mounted on arbor 1-part Unless stated otherwise, tools are right hand rotation. Cutter arbor see section Clamping ystems. pare knives: Part-no. BEZ QAL VE I PC Turnblade knife 12x12x1.5 HW-05F ProfilCut Q knife 60x20.47x2 MC Example 1 43 R max. pare parts: Part-no. BEZ I 2 Clamping wedge profiled 57x28.97x Clamping screw w. disc, Torx 25 M6x Torx key Torx Oval head screw Torx 15 M4x Torx key Torx Jointing WW NN Tool Type QAL Z I Jointing cutterhead 30/46x12/22.5x20 HW

68 5.4 Profiling Tools for furniture and interior construction Profile cutterhead set ProfilCut Q - Panel raising For panel raising profiles for framed doors, ceilings, wall coverings etc. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood. Panel edge jointing by mounting an additional jointing cutterhead I Cutterhead with changeable knives and shear angle. Profile can be changed by replacing the knives. Panel raising depth max. 40 / 50 with/without jointing G , TR 811 0, WE Tool Type P QAL Z n max I min -1 Cutterhead 1 110x40/40x20 MC Cover plate 46x9.5x Cutterhead mounted on arbor 1-part MC R max. 50 R max. 9.5 P1 Unless stated otherwise, tools are right hand rotation. Cutter arbor see section Clamping ystems. pare knives: Part-no. BEZ P QAL VE I PC Turnblade knife 12x12x1.5 HW-05F ProfilCut Q knife 1 50x14.5x2 MC ProfilCut Q knife 2 50x14.56x2 MC P1 P max. 50 R max. 9.5 P2 pare parts: Part-no. BEZ I 2 Clamping wedge profiled 47x23x Clamping screw w. disc, Torx 25 M6x Torx key Torx Oval head screw Torx 15 M4x Torx key Torx Jointing WW NN Tool Type QAL Z I Jointing cutterhead 30/46x12/22.5x20 HW Example 78

69 5.4 Profiling Tools for furniture and interior construction Profile cutterhead set ProfilCut Q - Panel raising For panel raising profiles for framed doors, ceilings, wall coverings etc. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood. Panel edge jointing by mounting an additional jointing cutterhead I Cutterhead with changeable knives and shear angle. Profile can be changed by replacing the knives. Panel raising depth max. 54 G , TR 811 0, WE Tool Type P QAL Z n max I min -1 Cutterhead 1 124x20/36x20 MC 2/ Cover plate 46x9.5x Cutterhead mounted on arbor 1 1-part MC 2/ max. 46 max. 54 ) P1 P2 P4 12 2,5 8,5 P3 P5 Unless stated otherwise, tools are right hand rotation with profile P1. Cutter arbor see section Clamping ystems. pare knives: Part-no. BEZ P QAL VE I PC Turnblade knife 12x12x1.5 HW-05F ProfilCut Q knife 1 20x27x2 MC ProfilCut Q knife 2 20x27x2 MC ProfilCut Q knife 3 20x27x2 MC ProfilCut Q knife 4 20x27x2 MC ProfilCut Q knife 5 20x27x2 MC Turnblade knife 40x8x1.5 HW-30F pare parts: Part-no. BEZ P I 3 Clamping wedge profiled x37.46x Clamping wedge 37x16.8x Clamping screw w. disc, Torx 25 M6x Torx key Torx Oval head screw Torx 15 M4x Torx key Torx Cover plate 46x9.5x Jointing WW NN Tool Type QAL Z I Jointing cutterhead 30/46x12/22.5x20 HW

70 5.4 Profiling Tools for furniture and interior construction Profile cutterhead set ProfilCut Q - Panel raising For panel raising profiles for framed doors, ceilings, wall coverings etc. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood. Panel edge jointing by mounting an additional jointing cutterhead I Cutterhead with changeable knives and shear angle. Profile can be changed by replacing the knives. Panel raising depth max. 50 G , TR 811 0, WE Tool Type P QAL Z n max I min -1 Cutterhead 1 131x20/36x20 MC 2/ Cover plate 46x9.5x Cutterhead mounted on arbor 1 1-part MC 2/ Unless stated otherwise, tools are right hand rotation with profile P1. Cutter arbor see section Clamping ystems. R50 R40 45,5 50,5 P1 P2 P4 Profile examples P3 P5 5,5 12 pare knives: Part-no. BEZ P QAL VE I PC Turnblade knife 12x12x1.5 HW-05F ProfilCut Q knife 1 20x16x2 MC ProfilCut Q knife 2 20x16x2 MC ProfilCut Q knife 3 20x16x2 MC ProfilCut Q knife 4 20x16x2 MC ProfilCut Q knife 5 20x16x2 MC ProfilCut Q knife (pan.rais.) 50x11.68x2 MC pare parts: Part-no. BEZ P I 3 Clamping wedge profiled x26.46x8.27 (P1-5) Clamping wedge profiled 47x20.18x7.25 (raised panel) Clamping screw w. disc, M6x Torx 25 6 Torx key Torx Oval head screw Torx 15 M4x Cover plate 46x9.5x Jointing WW NN Tool Type QAL Z I Jointing cutterhead 30/46x12/22.5x20 HW

71 5.4 Profiling Tools for furniture and interior construction Profile cutterhead set ProfilCut Q - oor frame For profiles and counter profiles in solid wood frame furniture doors. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood. 3 tools with 5 profiles for single side profiled frames and inserted or beaded panels. Additional profiles by remounting the single tools. Frame profile one side, 12 tongue AG , E Tool Type Tool no. Z n max I min -1 Profile set Counter profile set 2/3 2/ Tool set profile and counter profile mounted on arbor Frame profile one side, 12 rebate AG , E Tool Type Tool no. Z n max I min -1 Profile set 1/3 2/ Counter profile set 2/4 2/ Tool set profile and counter profile mounted on arbor P1 P2 P3 Frame profile one side, 6 tongue AG , E Tool Type Tool no. Z n max I min -1 Profile set 1/5 2/ Counter profile set 2/5 2/ Tool set profile and counter profile mounted on arbor P4 Profile examples P5 ingle tools WE , WW 210 2, WW NN Tool Type Tool no. Z I Profile cutterhead 109.1x30x Profile cutterhead 109.0x20x Rebating cutterhead 109.0x15x20 3 Z2/V Jointing cutterhead 85x15x Rebating cutterhead 97x15x20 5 Z2/V Cutter arbor see section Clamping ystems. Tools supplied with profile 1 unless ordered otherwise. 81

72 5.4 Profiling Tools for furniture and interior construction pare knives: Partno. BEZ P Tool QAL VE I no. PC 1 ProfilCut Q knife 30x23.2x2 1 1 MC ProfilCut Q knife 30x23.2x2 2 1 MC ProfilCut Q knife 30x23.2x2 3 1 MC ProfilCut Q knife 30x23.2x2 4 1 MC ProfilCut Q knife 30x23.2x2 5 1 MC ProfilCut Q knife 20x23x2 1 2 MC ProfilCut Q knife 20x23x2 2 2 MC ProfilCut Q knife 20x23x2 3 2 MC ProfilCut Q knife 20x23x2 4 2 MC ProfilCut Q knife 20x23x2 5 2 MC Turnblade spur V2 19x19x2 3/5 HW-F Turnblade knife 14.7x8x HW-30F pare parts: Partno. BEZ P Tool I no. 2 Clamping wedge profiled 28x29x Clamping wedge profiled 18x29x Clamping screw w. disc, Torx M6x Torx key Torx Countersink screw, Torx 20 M5x Torx key Torx Clamping wedge 13x18.75x Magnetic setting gauge 0.3/ Tongue 12, inserted panel Rebate 12, beaded panels Tongue 6, inserted and beaded panels 82

73 5.4 Profiling Tools for furniture and interior construction Profile cutterhead set ProfilCut Q - oor frame For profiles and counter profiles in solid wood frame furniture doors. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood. Tools with 5 profiles for double sided profiled frames and inserted or beaded panels. Additional tools available for changing from frames with profiles on both sides to frames with profiles on one side. Frame profile two sides, 15 tongue AG , E Tool Type Tool no. Z n max I min -1 Profile set 1/2/3 Z2/V Counter profile set 1/3 Z Tool set profile and counter profile mounted on arbor P1 P3 P5 Profiles P2 P4 Frame profile one side, 15 rebate AG , E Tool Type Tool no. Z n max I min -1 Profile set 3/5 Z2/V Counter profile set 1/4 Z Tool set profile and counter profile mounted on arbor Frame profile two sides, 15 tongue, profile and counter profile E , G Tool Type Tool no. Z n max I min -1 Profile and counter profile set 3/1/2/3 Z2/V Tool set profile and counter profile mounted on arbor Additional tool (conversion from tongue 15 to rebate 15 ) WW 211 2, WW NN Tool Type Tool no. Z n max I min -1 Profile 5 Z2/V Counter profile Cutter arbor see section Clamping ystems. Frame profiled on two sides - longitudinal profile Wood thickness: Frame profile two sides H Frame profile one side H

74 5.4 Profiling Tools for furniture and interior construction Frame profiled on two sides - counter profile Frame profiled on one side - longitudinal profile pare knives: Partno. BEZ P Tool QAL VE I no. PC 1 ProfilCut Q knife 25x27x2 1 3 MC ProfilCut Q knife 25x27x2 2 3 MC ProfilCut Q knife 25x27x2 3 3 MC ProfilCut Q knife 25x27x2 4 3 MC ProfilCut Q knife 25x27x2 5 3 MC ProfilCut Q knife 25x27x2 1 1 MC ProfilCut Q knife 25x27x2 2 1 MC ProfilCut Q knife 25x27x2 3 1 MC ProfilCut Q knife 25x27x2 4 1 MC ProfilCut Q knife 25x27x2 5 1 MC Turnblade spur V2 19x19x2 2 HW-F Turnblade knife 9.7x8x1.5 5 HW-30F Turnblade knife 35x8x1.5 4 HW-30F Turnblade knife 30x8x1.5 2/5 HW-30F pare parts: Part-no. BEZ Tool no. I 2 Clamping wedge profiled 23x30x Clamping wedge profiled 23x30x Clamping screw w. disc, Torx 25 M6x Torx key Torx Countersink screw, Torx 20 M6x0.5x Torx key Torx Clamping wedge 9x18.75x Clamping wedge 28x18.75x Clamping wedge 33x18.75x Allen screw with shank, Torx 15 M5x Torx key Torx Magnetic setting gauge 0.3/ Frame profiled on one side - counter profile 84

75 5.4 Profiling Tools for multi-purpose profiles Profile cutterhead set ProfilCut Q Multi-purpose tool set for bevelling and rounding, optional jointing of the workpiece edge. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood. By combining jointing and bevelling or rounding cutterheads several different profiles and wood thicknesses can be covered. ifferent radii or bevel profile knives can be mounted in one cutterhead. Jointing, rounding or bevelling tool G Tool Type R BEM n max I min -1 Rounding No. of tools Jointing rounding No. of tools Rounding jointing rounding 3-8 No. of tools Rounding jointing rounding 3-8 No. of tools Rounding rounding No. of tools pare parts: Part-no. BEZ Tool no. I 3 Clamping wedge 18x22x Clamping wedge 33x29x Clamping wedge 18x18.75x Clamping wedge 28x18.75x Clamping wedge 38x18.75x Clamping wedge 13x18.75x Clamping wedge 48x18.75x Clamping screw w. disc, M6x Torx 25 6 Torx key Torx Allen key W Part nos. 1 and 2 - ProfilCut Q and turnblade knives - see detailed information on the following pages. I I I I I Ø95 Ø95 Ø95 Ø95 Ø95 ALU ALU ALU ALU ALU ALU ALU ALU ALU ALU ALU 86

76 5.4 Profiling Tools for multi-purpose profiles (imensions in brackets for tool no. 2) Ø111 (Ø125) Ø95 I H 2. working step pacers / tool weight Tool No. 1 2 Order example: -Combination I Profile description top down RL RL R5 -Cutter arbor from Lexicon / Larbor length 70 / Larbor Ø 20 R ALU 1 2 pacer "X" 3x20.0 1x1.0 Weight (without cutter arbor) 2x20.0 1x5.0 1x kg 1.0 kg Ø111 (Ø125) Ø H R 6 7 ALU I ALU Order example: -Combination I Profile description top down RL jointingb20/r5 -Cutter arbor from Lexicon / Larbor length 70 / Larbor Ø 20 Wood thickness (H): max. wood thickness min. wood thickness pacer set "X" Weight (without cutter arbor) Table value for bevel knives: R = 5 (9) x R 29 + R 39 + R 14 + R 49 + R 19 + R 29 + R 39 + R 14 + R 49 + R kg 1.0 kg 1.0 kg 1.1 kg 1.1 kg 1.1 kg 1.1 kg 1.2 kg 1.2 kg 1.2 kg Ø95 At clamping height 75 no combination of tool no. 2 is possible. 1 ALU I Order example: -Combination I Profile description top down RL R5/jointingB20/R5 -Cutter arbor from Lexicon / Larbor length 70 / Larbor Ø 20 H R R Toolcombination Toolcombination max. wood thickness min. wood thickness pacer set "X" Weight (without cutter arbor) ALU ALU X X Table value for bevel knives: min. wood thickness are with bevel R + R 27 + R + R 37 + R + R x18.0 2x13.0 2x8.0 5 (9) x45 calculated R + R 16 2x R + R (but max. 57) 51 2x kg 1.0 kg 1.1 kg 1.1 kg 1.1 kg 87

77 5.4 Profiling Tools for multi-purpose profiles Ø125 Ø95 At clamping height 75 no combination of tool no. 2 and 2 or 5 and 7 is possible. For combination no. 1 and 1 see I Toolcombination I R 2 1 ALU max. wood thickness min. wood thickness 17 + R + R R + R R + R 23 Order example: -Combination I Profile description top down RL R12/jointingB20/R5 -Cutter arbor from Lexicon / Larbor length 70 / Larbor Ø 20 H R ALU ALU 1 2 X pacer set "X" Weight (without cutter arbor) 2x10.5 2x kg 1.3 kg Table value for bevel knives: R = 5 (9) x 45 min. wood thickness are with bevel 5 (9) x45 calculated 2x kg (imensions in brackets for tool no. 2) Ø111 (Ø125) Ø95 Toolcombination I R 1 2 ALU max. wood thickness min. wood thickness pacer set "X" R + R R + R R + R but min. 10 but min. 24 but min Order example: -Combination I Profile description top down RL R5/R5 -Cutter arbor from Lexicon / Larbor length 70 / Larbor Ø 20 H R 1 2 ALU X Weight (without cutter arbor) 0.9 kg 1.3 kg 1.1 kg Table value for bevel knives: R = 5 (9) x 45 min. wood thickness are with bevel 5 (9) x 45 calculated R2-8 F5x45 1 pare part: Clamping wedge ALU WZ ME WZ ME WZ ME WZ ME R2 R3 R4 R5 WZ ME WZ ME WZ ME WZ ME R6 R7 R8 F5x45 B 15 B 20 B ALU ALU WZ ME 5070 (VE 10 pcs.) Wedge 9670 WZ ME 5071 (VE 10 pcs.) Wedge 9671 WZ ME 5072 (VE 10 pcs.) Wedge 9673 R10-15 F9x45 2 pare part: Clamping wedge ALU WZ ME WZ ME WZ ME WZ ME R10 R11 R12 R13 WZ ME WZ ME WZ ME R14 R15 F9x45 B 40 B ALU ALU WZ ME 5074 (VE 10 pcs.) Wedge 9675 WZ ME 5075 (VE 10 pcs.) Wedge

78 5.4 Profiling Tools for multi-purpose profiles d Profile cutterhead - radii / bevel profile For rounding workpieces with different radii or 45 bevelling. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.). Multi-purpose use on top or bottom of workpiece up to H approx. 35. uitable for cutting narrow internal radii on workpieces. One tool body can be used for radii from 2 to 5 and 45 bevels. Cutterhead with set of radius profile knives AG Tool Type Z RI I 1 tool body + 2 pcs. R2, R3, R4, R5 knives each in wooden box 40 16x60 2 RH pare knives: BEZ QAL R FAW I Exchange knife 16x17.5x2 HW Exchange knife 16x17.5x2 HW Exchange knife 16x17.5x2 HW Exchange knife 16x17.5x2 HW Exchange knife 16x17.5x2 HW H pare parts: BEZ I Oval head screw Torx 15 M4x Torx key Torx Machining chamfers on the top side of the workpiece d d d H R H R H R R Machining chamfers on the bottom side of the workpiece Machining radius on the top side of the workpiece Machining radius on the bottom side of the workpiece 89

79 5.4 Profiling Tools for multi-purpose profiles = Knife as new 2 = Maximum adjustment of resharpened knife P1 R3, R3 7 P2 R ,5 Multi-purpose profile cutterhead, Z 1 For cutting decorative grooves and internal profiles. tationary routers with/without CNC-control, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutterhead with resharpenable profile knife. Form fit, play free knife mounting by precise serration. ifferent profiles in one tool body. pecial profiles can be ground into the blank knife on request and available with P tipping for long performance time in wood derived materials. For profiles, Z 1, cutting in end grain WP B Z RI I x50 1 RH ales unit consisting of cutterhead with clamping wedge and nut without HW knife blank. pare knives: Part-no. BEZ P QAL I 1 Profile knife x9x3 HW Profile knife x9x3 HW Profile knife x9x3 HW Profile knife x9x3 HW Profile knife x9x3 HW Profile knife V-groove 6 (60 ) 20.7x9x3 HW Back serrated blank 9x21.7x3 HW pare parts: Part-no. BEZ I 2 Clamping wedge with back serration 9x27.4x Cylindrical screw with IK M4x ickle spanner 34/ Allen key W R4,5 R3,5 4 6 R5,5 4 P3 P R15 P5 P6 Profile examples 90

80 5.4 Profiling Tools for multi-purpose profiles Multi-purpose profile cutterhead, Z 2 For cutting decorative grooves, internal profiles and combined external and internal profiles. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutterhead with profiled changeable knives. One knife with centre cutting design. Knives with shear angle. ifferent profiles possible in one tool body. pecial profiles ground into blank knives and backing plates on request. Use cutterhead WP for smaller decorative groove profiles (d < 15 ). For profiles, Z 2, cutting in end grain WG B Z RI I x50 2 RH x50 2 RH x60 2 RH ales unit consisting of cutterhead with clamping wedge but without profiled HW knives and backing plates. Tip with 1 replaceable profile knife and backing plate each, version A and 1 replaceable profile knife and backing plate each, version B. Ø 12 Profile area Minimum order quantity: Replaceable profile knife: 6 pcs. each A and B Backing plates: 1 pc. each A and B Profile examples see next page. pare parts: Part-no. BEZ QAL I 1 Blank knife 35.5x30.5x2 HW Blank knife 35.5x30.5x2 HW Backing plate A 34x28x Backing plate B 34x28x Clamping wedge 25x15x Allen screw M8x Allen screw M8x Allen key W

81 5.4 Profiling Tools for multi-purpose profiles ets of profile knives and backing plates AT 103 0, AT P I et of backing plates I et of profile knives et of profile knives consisting of 1 profile knife design A and B each. et of backing plates consisting of 1 backing plate design A and B each. Minimum order quantity: set of profile knives: 6 pcs., set of backing plates: 1 pc. Profile examples: 12,5 14 R0,6 R4 R6 R1,5 7 R3 R3 12,5 R10,5 P 1 45 P 2 P 3 6 9,5 R2 R5 R (2) R12 R12 P 4 5 P 5 P ,5 8 R3 R5 P 7 P 8 27 P R ,5 R14 R1 R3 P

82 5.4 Profiling Tools for multi-purpose profiles Router cutter - Profiliamaster ball nose Routers to cut radius profiles in panels for furniture and interior construction. tationary routers with/without CNC control, machining centres, milling machines with spindles to mount shank tools. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. P profile edges with shear angles. Resharpenable 3 to 5 times with normal wear. P, Z 2 WO R RI I x55 10 RH x60 10 RH x55 15 RH x60 15 RH x55 20 RH x60 20 RH RPM: n = min -1 R d Other profiles on request. Application example: MF wall covering or MF furniture part 93

83 5.4 Profiling Tools for special profiles Profile cutterhead VariForm with backing plates For cutting different profiles. Profile can be changed by replacing profile knives and backing plates. tationary routers with/without CNC control, milling machines with spindles to mount shank tools. oftwood and hardwood (HW-30F), chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.) (HW-10F). Three point knife clamping for high precision and safety. Economic, resharpenable 3 to 4 times. Modular system: use the same profile knives in different tool bodies on different machines Tool body, mech. feed, Z 2 TU T B PT max RI I /45 25x60 15 RH /60 25x60 15 RH RPM: n max = min -1 upplied with clamping wedges, but without backing plates and knives. T pare knives: BEZ H B PT max I HW-10F I HW-30F Blank knife VariForm Blank knife VariForm Blank knife VariForm Blank knife VariForm T pare parts: Tool Type H for B PT max I Backing plate for knives 40x40x Backing plate for knives 45x40x Backing plate for knives 50x40x Backing plate for knives 60x40x Clamping wedge 36x13.5x26 40/ Clamping wedge 44x13.5x26 50/ Allen screw M10x Key W 5, L Profile area 96

84 5.5 Portable routers Tools for sizing and grooving Grooving cutters, shank 8 Router cutter for sizing and grooving. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut, ground on end or with tungsten carbide plunging tip. HW solid, Z 2 WO QAL RI I x30 HW solid RH x30 HW solid RH x30 HW solid RH x40 HW solid RH x30 HW solid RH x30 HW solid RH x30 HW solid RH HW, Z 2, short version WO , WO QAL RI I x30 HW RH x40 HW RH x30 HW RH x40 HW RH x40 HW RH x40 HW RH x40 HW RH x40 HW RH x50 HW RH x40 HW RH x40 HW RH x50 HW RH x50 HW RH x40 HW RH x40 HW RH x40 HW RH HW, Z 2, long version WO QAL RI I x30 HW RH x30 HW RH x35 HW RH x30 HW RH x30 HW RH RPM: n = min -1 98

85 5.5 Portable routers Tools for sizing and grooving Grooving cutter, shank 12 Router cutter for sizing and grooving. Grooving operation for automatic door seals. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut, tungsten carbide plunging tip (only WO ). Long version for increased cutting depth (recoended in several steps). HW, Z 2 WO , WO RI I x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH x40 RH RPM: n = min -1 Table for selection of grooving cutter depending on door seal: oor seal Width epth I oppeldicht Kältefeind Planet H 13, chall-ex L 14, chall-ex R 14, chall-ex Ultra 19,

86 5.5 Portable routers Tools for sizing and grooving Grooving cutter with internal threaded shank Router cutter for sizing and grooving. Portable routers. M10: cheer, M12: ewalt (former ELU). oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut, ground on end or tungsten carbide plunging tip. HW, Z 2 WO , WO , WO QAL RI I M10 HW RH M12 HW RH M12 HW RH M12 HW RH RPM: n = min -1 Ø15.9 Ø10.1 M10 W13 Threaded shank M10 Ø18 Ø12.5 M12x1 W14 Threaded shank M12x1 100

87 5.5 Portable routers Tools for sizing and grooving piral grooving cutter H Router cutter for sizing and grooving. Portable routers. oftwood and hardwood. Thermoplastics. H solid, spiral edges, ground plunging edge. H, Z 2 WO Z Twist RI I x25 2 R RH x30 2 R RH x30 2 R RH x30 2 R RH x30 2 R RH x30 2 R RH x30 2 R RH x30 2 R RH RPM: n = min -1 piral grooving cutter HW Router cutter for sizing and grooving. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Thermoplastics. olid surface material (Corian, Varicor etc.). olid tungsten carbide, spiral edges, ground plunging edge. HW, Z 2 WO QAL Z Twist RI I x25 HW solid 2 R RH x30 HW solid 2 R RH x30 HW solid 2 R RH x30 HW solid 2 R RH RPM: n = min

88 5.5 Portable routers Tools for sizing and grooving Turnblade router cutter Router cutter for sizing and grooving to finish quality. Portable routers. M10: cheer, M12: ewalt (former ELU). oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.). traight cut with tungsten carbide plunging tip. For grooving with constant tool diameter. Knife tip designed for seamless cut. Teflon coated tool body to reduce resin and glue build up. Ø15.9 Ø10.1 M10 HW, Z 1+1, with plunging tip WL RI I x30 RH x30 RH x25 RH M10 RH M10 RH M12x1 RH M12x1 RH M12x1 RH RPM: n = min -1 pare knives: BEZ Knife for QAL VE I PC Turnblade knife Plunging tip 7.6x12x HW-05F Turnblade knife Plunging tip 9x12x HW-05F Turnblade knife Peripheral tip 12x12x1.5 HW-05F Turnblade knife Peripheral tip 30x12x1.5 HW-05F W13 Threaded shank M10 Ø18 Ø12.5 pare parts: BEZ Knife for I crew Plunging tip M3.5x4 (head 7) crew Peripheral tip M3.5x4 (head 9) Torx key Torx M12x1 W14 Threaded shank M12x1 102

89 5.5 Portable routers Tools for sizing and grooving Turnblade router cutter Router cutter for sizing and grooving to finish quality. Portable routers. oftwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc. Tungsten carbide turnblade knife clamped by wedge. esign without plunging tip only suitable for ramp plunging. esign with plunging tip limited suitable for axial plunging. HW, Z 1, with plunging tip WL RI I x40 RH HW, Z 1, without plunging tip WL RI I x30 RH x30 RH x30 RH x30 RH RPM: n = min -1 pare knives: BEZ for QAL VE I PC Turnblade knife 20x4.1x HW Turnblade knife 25x5.5x HW Turnblade knife 30x5.5x HW Turnblade knife 50x5.5x HW pare parts: BEZ for I Clamping wedge 17.5x5.15x Clamping wedge 22.5x6.54x Clamping wedge 27.5x7.35x Clamping wedge with plunging tip 45x3.7x Countersink screw, Torx 8 M2.5x Countersink screw, Torx 8 M3x Countersink screw, Torx 15 M4x Torx key Torx 8, L=

90 5.5 Portable routers Tools for sizing and grooving Panel pilot router cutter Router cutter for edge triing of protruding veneer or laminates and for plunging and cutting apertures into veneered or laminated panels. Portable routers. Chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., glulam (HPL, CPL etc.). traight cut with V-point plunging tip. HW, Z 1, with guide pin WO RI I x27 RH x30 RH RPM: n = min -1 Panel pilot router cutter Z 1 with V-point plunging tip 104

91 5.5 Portable routers Tools for sizing and grooving Grooving cutters Router cutter for grooving panel edges. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). HW, Z 2, flat tooth, without arbor WK BO B I RPM: n = min -1 WK grooving cutter Z 2 l d For fixing of grooving cutter WK without ball bearing guide. Arbor without ball bearing guide ring PM RI I x30 RH pare parts: BEZ I Washer 6x12x Clamping screw, Torx 15 M4x PM Arbor 105

92 5.5 Portable routers Tools for sizing and grooving Edge triing cutter Router for edge triing or chamfering of protruding veneer, laminates or edgeband materials. Tool guided on the workpiece by ball bearing guide ring. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Ball bearing guide ring for use with templates or guided by the workpiece edge. Edge triing cutter, HW, Z 2 with guide ring WO 203 1, WO B BEM RI I x30 Guide ring on bottom RH x30 Guide ring on bottom RH x30 Guide ring on shank side RH RPM: n = min -1 B d pare parts: BEZ BEM I Ball bearing to I x4.97x Ball bearing to I x12.7x Ball bearing guide to I x7.2x Edge triing cutter with guide ring on bottom 25 B quare bevel triing cutter with guide ring on bottom d quare bevel triing cutter, HW, Z 1+1 / bevel 45 WO B FAW RI I x30 45 RH RPM: n = min -1 pare parts: BEZ BEM I Ball bearing guide to I x8x

93 5.5 Portable routers Tools for sizing and grooving Turnblade jointing / bevel cutter Router cutter for edge triing or bevelling on machines with copy shaping guide ring, side stop or guide rail systems. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Tools with ball bearing guide ring for use with templates or guided by the workpiece edge. Replaceable tungsten carbide turnblade knives. HW, Z 2, with ball bearing guide ring WL 220 1, WL Class. FAW RI I WL x30 0 RH WL x30 0 RH WL x30 0 RH WL x30 45 RH RPM: n = min -1 WL 220 1/0 -jointing cutter with guide ring WL 320 1/30 -bevel cutter with guide ring d d pare knives: BEZ Knife BEM QAL VE PC I Turnblade knife Peripheral tip Bevel 45 12x12x1.5 HW-05F Turnblade knife Peripheral tip 20x12x1.5 HW-05F Turnblade knife Peripheral tip 30x12x1.5 HW-05F pare parts: BEZ BEM I Ball bearing 19 19x6x Ball bearing 27/ x4.97x Nut 30 M Oval head screw Torx M4x Clamping screw, Torx 15 12/45 M4x Oval head screw Torx 15 20/30 M4x Torx key Torx

94 5.5 Portable routers Tools for sizing and grooving Rebating cutter Router for cutting rebates. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut, ball bearing guide ring. Variable rebating width by changing the guide rings. HW, Z 2 WO B QAL RI I x30 HW RH RPM: n = min -1 B pare parts: BEZ B I Ball bearing 9.53x3.17x Ball bearing 12.7x4.97x Ball bearing guide 16x8x Ball bearing guide 19x8x Ball bearing guide 22x8x Oval head screw Torx 15 M4x B Note: Variable rebating widths by changing the guide rings. B 9,53 12, B 11 9,5 7,9 6,35 4,9 108

95 5.5 Portable routers Tools for sizing and grooving Turnblade rebating cutter Router for cutting rebates. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut, ball bearing guide ring. Variable rebating width by changing the guide rings. HW, Z 2, with set of ball bearing guide rings AL B QAL RI I x30 HW RH RPM: n = min -1 pare knives: BEZ QAL I Turnblade knife 12x12x1.5 HW-05F B B pare parts: BEZ B I Ball bearing 9.53x3.17x Ball bearing 12.7x4.97x Ball bearing guide 16x8x Ball bearing guide 19x8x Ball bearing guide 22x8x Oval head screw Torx 15 M4x Oval head screw Torx 15 M4x Torx key Torx B 9,53 12, B 14,2 12,6 11 9,5 8 Note: et of ball bearing guide rings consists of B = 9.53 / 12.7 / 16 / 19 and

96 5.5 Portable routers Tools for profiling Quarter round cutter Router cutter for rounding with template, guide ring, side stop or guide rail system. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Edges with shear angle, without plunging tip. Quarter round cutter, HW, Z 2 WO B R RI I x30 3 RH x30 4 RH x30 5 RH x30 6 RH x30 8 RH RPM: n = min -1 O d R B B Quarter round cutter Z 2 110

97 5.5 Portable routers Tools for profiling Radius cutter Router cutter for rounding over workpiece edges. Tool guided along workpiece by ball bearing guide. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Ball bearing guide ring on bottom for use with templates or guided by the workpiece edge. O d Radius cutter, HW, Z 2, shank 6 / 8 WO B B R RI I x30 2 RH x30 3 RH x RH x30 2 RH x30 3 RH x30 5 RH x30 8 RH x RH x30 15 RH R Radius cutter B B RPM: n = min -1 Radius cutter, HW, Z 2, shank 12 WO B B R RI I x40 25 RH RPM: n = min -1 pare parts: BEZ I Ball bearing 12.7x4.97x Cap screw M4x

98 5.5 Portable routers Tools for profiling Bevel cutter Router cutter for bevelling workpiece edges. Tool guided along workpiece by ball bearing guide. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Ball bearing guide ring on bottom for use with templates or guided by the workpiece edge. Bevel cutter, HW, Z 2, shank 8 WO 314 1, WO B FAW RI I x30 RH x30 RH x30 RH x30 RH O B 30 d pare parts: BEZ for 0 I Ball bearing 12.7x4.97x Ball bearing 15.88x5x Cap screw M4x WO bevel cutter Bevel cutter, HW, Z 2, shank 12 WO B FAW RI I x40 RH O d RPM: n = min -1 B pare parts: BEZ for 0 I Ball bearing 12.7x4.97x Cap screw M4x WO bevel cutter

99 5.5 Portable routers Tools for profiling Guttering mould cutter Router cutter for cutting draining grooves and for copy shaping. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). For use with separate guide rings and templates, side stop or guide rail system. Guttering mould cutter, HW, Z 2, shank 8 WO 531 1, WO R RI I x30 4 RH x30 5 RH x RH x30 8 RH x RH x RH Guttering mould cutter without guide ring d Guttering mould cutter, HW, Z 2, shank 12 WO R RI I x40 15 RH x40 20 RH RPM: n = min

100 5.5 Portable routers Tools for profiling Guttering mould cutter with guide ring Router cutter for cutting draining grooves and for copy shaping. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Ball bearing guide ring on top, for use with templates or guide rail system. Guttering mould cutter, HW, Z 2, with guide ring WO R RI I x RH RPM: n = min -1 R pare parts: BEZ I Ball bearing 19.05x12.7x afety washer 12x1 IN d Guttering mould cutter with guide ring 114

101 5.5 Portable routers Tools for profiling Guttering mould cutter with guide ring Router for cutting cove moulds. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutting edges with shear angle, ball bearing guide ring on bottom for use with templates or guide rail system. HW, Z 2 WO 551 1, WO R RI I x RH x30 8 RH x RH x RH RPM: n = min -1 R d pare parts: BEZ I Ball bearing 12.7x4.97x Cap screw M4x Guttering mould cutter with guide ring 115

102 5.5 Portable routers Tools for profiling ovetail cutter Routers for dovetail joints. Portable routers. oftwood and hardwood, laminated veneer lumber (plywood, multiplex plywood etc.). Cutting edges with shear angle. esign with spurs for increased cutting quality. H/HW, Z 2, shank 8, without spurs WO 610 1, WO FAW QAL RI I x30 15 H RH x30 15 H RH x30 15 HW RH x30 15 HW RH x30 15 HW RH x30 10 HW RH x30 10 HW RH FAW ovetail cutter without spurs d H/HW, Z 2, shank 8, with spurs WO FAW QAL RI I x30 15 HW RH RPM: n = min -1 d FAW ovetail cutter with spurs 116

103 5.5 Portable routers Tools for profiling V-groove / engraving cutter Routers for cutting V-grooves and engraving. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutting edges with shear angle. Z 1 suitable for fine engraving operations. H/HW, Z 1 WO FAW QAL RI I x30 60 HW RH x30 60 H RH FAW d H/HW, Z 2 WO FAW QAL RI I x30 60 H RH x30 90 H RH x30 90 HW RH RPM: n = min -1 V-groove / engraving cutter 117

104 5.5 Portable routers Tools for profiling V-groove cutter for plasterboard Router for cutting V-grooves in plasterboard for folding. Portable routers. Plasterboard and gypsum fibre, softwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutting edges with shear angle, flat point designed for folding. HW, Z 1 / Z 2 WO FAW QAL Z RI I x30 45 HW 1 RH x30 90 HW 2 RH RPM: n = min -1 FAW d V-groove cutter for plasterboard 118

105 5.5 Portable routers Tools for profiling Profile cutter Router cutter for profiling. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Cutting edges with shear angle. With guide ring for guiding along the workpiece edges. Finger pull cutter for cutting a covered grip rail on furniture fronts. HW, Z 2, profile cutter, with guide ring WO R RI I x30 6 RH pare parts: BEZ I Ball bearing 12.7x4.97x Cap screw M4x d R R Profile cutter with guide ring WO HW, Z 2, double radius cutter, with guide ring WO R RI I x30 4 RH x RH pare parts: BEZ I Ball bearing 12.7x4.97x Cap screw M4x R R d HW, Z 2, finger pull cutter WO R1 R2 RI I x RH RPM: n = min -1 ouble radius cutter with guide ring WO d R 2 R 1 Finger pull cutter WO

106 5.5 Portable routers Tools for profiling T-groove cutter Router for cutting T-grooves and keyholes. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). traight cut. HW, Z 1 WO d B QAL RI I x30 HW RH RPM: n = min -1 d B T-groove cutter 120

107 5.5 Portable routers Tools for profiling Glue joint cutter Routers for cutting glue joint profiles. Portable routers. oftwood and hardwood, laminated veneer lumber (plywood, multiplex plywood etc.). traight cut. Guide by side stop or guide rail system. HW, Z 2 WO H QAL RI I x30 HW RH RPM: n = min -1 d Glue joint cutter 121

108 5.5 Portable routers Tools for solid surface materials piral grooving cutter Router for sizing and grooving. Portable routers. olid surface material (Corian, Varicor etc.). olid tungsten carbide design, spiral-shaped edges, ground plunging edge. HW, Z 2, spiral roughing/finishing cutter WO Twist RI I x40 L RH HW, Z 2, spiral finishing cutter WO Twist RI I x40 R RH x40 R RH x40 R RH RPM: n = min -1 Turnblade grooving cutter Router cutter for sizing and grooving. Portable routers. olid surface material (Corian, Varicor etc.). traight cut. esign with plunging tip limited suitable for axial plunging. HW, Z 1, with plunging tip WL RI I x40 RH RPM: n = min -1 pare knives: BEZ QAL VE I PC Turnblade knife 50x5.5x HW pare parts: BEZ I Clamping wedge with plunging tip 45x3.7x Countersink screw, Torx 8 M3x

109 5.5 Portable routers Tools for solid surface materials Edge triing cutter with guide ring Router for triing protrusions of glued solid surface material construction parts. Portable routers. olid surface material (Corian, Varicor etc.). traight cut. Plastic covered ball bearing guide ring for protection against marks on the workpiece. HW, Z 2, with guide ring on top WO RI I x40 RH pare parts: BEZ I Ball bearing guide 28x8.3x d HW, Z 2, with guide on bottom AO RI I x40 RH Edge triing cutter with guide ring on top d pare parts: BEZ I Ball bearing guide 19x8x Ball bearing guide 22x8x4.76/ Oval head screw Torx 15 M4x Edge triing cutter with guide ring on bottom HW turnblade, Z 2, with guide ring on bottom WL RI I x40 RH Turnblade edge triing cutter with guide ring on bottom d RPM: n = min -1 pare knives: BEZ VE I PC Turnblade knife 30x12x pare parts: BEZ I Ball bearing guide 15.88x21x Nut M Oval head screw Torx 15 M4x Torx key Torx

110 5.5 Portable routers Tools for solid surface materials Planing cutter Router for cutting panel raising profiles. Portable routers. olid surface material (Corian, Varicor etc.). Optimised cutting geometry for clean planed surface. Also suitable for edge triing of installed sinks of solid surface material. HW, Z 3 WO n max RI I min x RH d R Planing cutter Z 3 124

111 5.5 Portable routers Tools for composite panels V-groove cutter for composite panels Routers for cutting V-grooves in composite panels for folding operations. Portable routers. Composite panels based on thermoplastic cores with aluminium coverage on both sides (e.g. Alucobond, ibond etc.). table edges, flat point for folding operations. HW, Z 2 WO d FAW QAL Z RI I x39 90 HW 2 RH x HW 2 RH RPM: n = min -1 Application example: d FAW B l V-groove cutter for composite panels Production of folding corners on composite panels 125

112 5.5 Portable routers rills for portable routers owel drill, HW, Z 2 / V 2 For drilling blind holes, particularly dowel holes in furniture construction. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). purs geometry with shear cut. Tool body with reduced diameter for minimum friction and feed force. Cylindrical shank without clamping flat. owel drill, HW, Z 2 / V 2 WB 101 0, WB RI I x30 RH x27 RH x27 RH x27 RH x27 RH RPM: n = min -1 d owel drill Z 2 / V 2 126

113 5.5 Portable routers rills for portable routers Through-hole drill, HW, Z 2 For drilling through holes in furniture construction. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Conical tip design for tear-free through-holes. Tool body with reduced diameter for minimum friction and feed force. Cylindrical shank without clamping flat. Through-hole drill, HW, Z 2 WB RI I x27 RH RPM: n = min -1 d Through hole drill Z 2 127

114 5.5 Portable routers rills for portable routers d Hinge boring bit For drilling hinge holes in furniture construction. Portable routers. oftwood and hardwood, chipboard and fibre materials (MF, HF etc.), uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.). Good centering in solid wood by centre point. Minimised friction by relief ground spurs and raker edge with chip breakers. Cylindrical shank without clamping flat. HW, Z 2 / V 2 WB RI I x30 RH x30 RH x30 RH x30 RH x30 RH x30 RH x30 RH x30 RH x30 RH RPM: n = min -1 Hinge boring bit Z 2 / V 2 128