STRAIGHT ROUTER CUTTERS AND GROOVERS
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2 STRAIGHT ROUTER CUTTERS AND GROOVERS PAGE TECHNICAL INFORMATION CLASSIC Fixed PCD trimming cutter DYNAX Fixed PCD trimming cutter CLASSIC Fixed PCD cutter block for jointing/rebating DYNAX Fixed PCD cutter block for jointing/rebating PCD adjustable edge trimming cutter (space ring type) PCD adjustable edge trimming cutter (threaded type) STRAIGHT CUTTER BLOCK PCD cutter for trimming BEVEL CUTTER PCD cutter for jointing RADIUS CUTTER PCD cutter for profiling / conical bore RADIUS CUTTER PCD cutter for profiling / FK - HSK32 groups RADIUS CUTTER PCD cutter for profiling / cylindrical bore MULTIPROFILE HSK25R PCD cutter for trimming with double profile CLASSIC / ATTACK PLUS Groover CLASSIC / ATTACK PLUS Threaded adjustable groover CLASSIC / ATTACK PLUS Adjustable groover with space rings CLASSIC / ATTACK PLUS Groover - beveller ATTACK PLUS Grooving / rabbeting cutter
3 TECHNICAL INFORMATION STRAIGHT ROUTER CUTTERS OF POLYCRYSTALLINE DIAMOND i This group of cutters includes those cutters used most in the furniture industry. This is because it is in the operations of profiling, rebating and grooving where most linear metres are machined. The optimisation of these processes requires the incorporation of polycrystalline diamond tools, which are constantly evolving and improving in quality and production. PROFILING The objective of this operation is to finish the straight edges of coated boards, generally in profiling machines or edges lipping machines, spindle machines and special machines. The best result is obtained with the adjustable edge trimming cutters, made of 2 blocks with opposed axial angles and space rings. By varying the height one can make use of the full length of tip and at the same time achieve a perfect finish. FIXED PROFILING CUTTER BLOCK. ADJUSTABLE CUTTERBLOCK WITH SPACE RINGS. ADJUSTABLE THREADED CUTTERBLOCK. 44
4 i TECHNICAL INFORMATION REBATING Just as in profiling, it is an operation done both in automatic machines and on spindle moulders, etc. The characteristics of this PCD tool allow big production, even with hard and abrasive coatings with excellent quality. ROUTER FOR REBATING. GROOVING This operation is mainly used in the manufacturing of furniture parts, due to the high quality finish required, dimensional consistency and long-lasting. These demands make the PCD tipped groover a very economical tool. FIXED ROUTER FOR GROOVING. Both the fixed cutterblock model and the different adjustable systems, are very effective in high production facilities. ADJUSTABLE ROUTER FOR GROOVING. 45
5 i TECHNICAL INFORMATION TABLE TO CALCULATE THE TOOL DIAMETER AND FEED SPEED The following table shows the optimal parameters for cut speed, RPM and diameter to achieve the best tool-machine efficiency. 46
6 i TECHNICAL INFORMATION TABLE SHOWING THE REALTIONSHIP BETWEEN THE TOOTH FEED SPEED (Fz), FEED SPEED (Vf), REVOLUTIONS (RPM) AND NUMBER OF TEETH (Z) To define the required finish level, the following table shows the relationship between tooth advance, feed, RPM and number of teeth. Example for routers: z = 3 n = min-1 Vf = 7 m/min Fz = 0,39 mm Fine cut finish: 0,3-0,8 mm Medium cut finish: 0,8-2,5 mm Rough finish: 2,5-5,0 mm 47
7 CLASSIC 13 GROOVER High performance P 06 ØD Bo B Z PRODUCT mm mm mm = CODE ,0/3, ,2/2, ,0/3, ,0/3, ,0/3, ,0/3, ,0/2, ,0/2, ,0/2, ,0/3, ,0/3, ,0/3, ,0/4, ,0/2, ,0/2, ,0/2, ,0/2, ,0/3, ,0/3, ,0/3, ,0/3, ,0/5, ,0/2, ,0/2, ,0/3, ,0/3,0 124 B ØD Ød Suitable for grooving chipboard, MDF, HPL whether plain or veneered, melamine faced laminated, paper, etc. For grooving fixed thicknesses with PCD CLASSIC tips of 6,0 m/m height and flat tooth. Non-stick and anti-rust nickel coating. Mounted directly on the machine shaft or with chuck. We advise mounting on a HYDRO PREZISS Hydro centric chuck to improve its precision and performance (see section 90). Special sizes and other uses on request. 60
8 ATTACK PLUS 14 GROOVER Economical P 06 ØD Bo B Z PRODUCT mm mm mm = CODE ,0/3, ,2/2, ,0/3, ,0/3, ,0/3, ,0/3, ,0/2, ,0/2, ,0/2, ,0/3, ,0/3, ,0/3, ,0/4, ,0/2, ,0/2, ,0/2, ,0/2, ,0/3, ,0/3, ,0/3, ,0/3, ,0/5, ,0/2, ,0/2, ,0/3, ,0/3, B ØD Ød Suitable for grooving chipboard, MDF, HPL whether plain or veneered, melamine faced laminated, paper, etc. For grooving fixed thicknesses with PCD ATTACK PLUS tips of 5,0 m/m height and flat tooth. Non-stick and anti-rust nickel coating. Mounted directly on the machine shaft or with chuck. We advise mounting on a HYDRO PREZISS Hydro centric chuck to improve its precision and performance (see section 90). Special sizes and other uses on request. 61
9 CLASSIC 15 THREADED ADJUSTABLE GROOVER High performance ØD Bo B Z PRODUCT mm mm mm = CODE 100 3,0/5, ,0/5, ,0/5, ,0/7, ,0/10, ,0/14, ,0/20, ,0/5, ,0/7, ,0/5, ,0/7, P 06 ØD Suitable for grooving chipboard, MDF, HPL whether plain covered or veneered melamine, laminated, paper, etc. In automatic feed machines such as, moulding machines, edge lipping machines, etc. B Ød Groover with adjustable thickness, by means of a fine thread, with PCD tips, CLASSIC type of 6,0 m/m height and flat tooth. Non-stick and anti-rust nickel coating. Special sizes and other uses on request. 62
10 THREADED ADJUSTABLE GROOVER ATTACK PLUS 16 Economical ØD Bo B Z PRODUCT mm mm mm = CODE 100 3,0/5, ,0/5, ,0/5, ,0/7, ,0/10, ,0/14, ,0/20, ,0/5, ,0/7, ,0/5, ,0/7, P 06 ØD Suitable for grooving chipboard, MDF, HPL whether plain covered or veneered, melamine, laminated, paper, etc In automatic feed machines such as profiling machines, moulding machines, edge lipping machines, etc. B Ød Groover with adjustable thickness, by means of a fine thread, with PCD tips, ATTACK PLUS type of 5,0 mm height and flat tooth. Non-stick and anti-rust nickel coating. Special sizes and other uses on request. 63
11 CLASSIC 17 ADJUSTABLE GROOVER WITH SPACE RINGS High performance ØD Bo B Z PRODUCT mm mm mm = CODE 100 3,0/5, ,0/5, ,0/5, ,0/7, ,0/10, ,0/14, ,0/20, ,0/5, ,0/7, ,0/5, ,0/7, P 06 B ØD Ød Suitable for grooving chipboard, MDF, HPL whether plain covered or veneered melamine, laminated, paper, etc. In automatic feed machines such as profiling machines, moulding machines, edge lipping machines, universal machines, etc. Comprising of two pieces with adjustable thickness settings, by means of space rings (set included). It has PCD tips CLASSIC type of 6,0 m/m height and flat tooth. Special sizes and uses on request. 64
12 ATTACK PLUS ADJUSTABLE GROOVER WITH SPACE RINGS 18 Economical ØD Bo B Z PRODUCT mm mm mm = CODE 100 3,0/5, ,0/5, ,0/5, ,0/7, ,0/10, ,0/14, ,0/20, ,0/5, ,0/7, ,0/5, ,0/7, P 06 B ØD Ød Suitable for grooving chipboard, MDF, HPL whether plain covered or veneered melamine, laminated, paper, etc. In automatic feed machines such as profiling machines, moulding machines, edge lipping machines, universal machines, etc. Two piece construction with adjustable thickness settings, by means of space rings (set included). It has PCD tips ATTACK PLUS type of 5,0 mm height and flat tooth. Special sizes and uses on request. 65
13 GROOVER - BEVELLER CLASSIC 19 High performance B Ød ØD Suitable for improving the grooving process in furniture assembly. Mainly in double profiling machines. Combined special cutter, for grooving and bevelling the upper edges of grooves on boards, facilitating easy assembly. Equipped with PCD tips CLASSIC type of 6,0 mm height and tips with 45º bevel. Non-stick and anti-rust nickel coating. Manufactured with double bevel, left bevel right bevel. Made to order. Directly mounted onto the machine shaft or on HYDRO PREZISS Hydro centric chuck. (See section 90). GROOVER - BEVELLER ATTACK PLUS 20 Economical Like article 19 but 5,0 mm PCD tip height and bevel tips of 45º. 66
14 GROOVING / RABBATING CUTTER ATTACK PLUS 21 Economical Suitable for improving the grooving process in furniture assembly. Mainly in double profiling machines. Designed for grooving and rabbeting. Equipped with PCD tips ATTACK PLUS 5,0 m height. Made to order. To be mounted directly to the machine spindle or with PREZISS HYDRO Sleeve (see section 90). 67
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