MANUFACTURING EQUIPMENT LIST Effective November, 2017

Size: px

Start display at page:

Download "MANUFACTURING EQUIPMENT LIST Effective November, 2017"

Geoffrey McDaniel
5 years ago
Views:

MANUFACTURING EQUIPMENT LIST Effective November, 2017 Diamond Envelope Corporation is located in the White Oak Business Park at 2270 White Oak Circle, Aurora, Illinois in a building of 102,000 square

Diamond Envelope Corporation was founded in 1984 and has added sales offices in throughout the nation.

1 MANUFACTURING EQUIPMENT LIST Effective November, 2017 Diamond Envelope Corporation is located in the White Oak Business Park at 2270 White Oak Circle, Aurora, Illinois in a building of 102,000 square feet. The production operation manufactures envelopes 24/7. Weekly production, on this seven-day schedule, is anticipated at 24,000,000 envelopes. Diamond Envelope Corporation was founded in 1984 and has added sales offices in throughout the nation. The common thread among all of our employees; sales, office and manufacturing, is dedicated commitment to each order. Enclosed you will find a listing of our current manufacturing equipment. A brief description of our production capabilities can be found with each machine. Thank you for your interest in Diamond Envelope. We look forward to serving your envelope requirements in any way we can. Every order, no matter how large or small, receives the same personal attention.

CUTTING DEPARTMENT 1 MAXSON MSS - HS SHEETER The most modern sheeter available today handles four rolls of paper at a time, producing approximately 80,000 lbs. of sheeted paper a week.

The Maxson sheeter has the ability to produce precision trimmed sheets that are ready to be sent to sheet-fed lithographers or for blank-fed die cutting. 2 F.L.

The semiautomatic nature of these machines allows for expanded production capabilities.

2 CUTTING DEPARTMENT 1 MAXSON MSS - HS SHEETER The most modern sheeter available today handles four rolls of paper at a time, producing approximately 80,000 lbs. of sheeted paper a week. This machine allows Diamond to maximize paper yield by sheeting stock to order, minimizing waste. The Maxson sheeter has the ability to produce precision trimmed sheets that are ready to be sent to sheet-fed lithographers or for blank-fed die cutting. 2 F.L. SMITHE SEMI-AUTOMATIC CUTTING PRESSES These machines are used to cut envelope "blanks" from sheeted paper stock. All are capable of cutting plain stock or pre-printed lithographed sheets. The semiautomatic nature of these machines allows for expanded production capabilities. 2 SCHOEN AUTOMATIC DIE CUTTING PRESS These 2 programmable automatic cutting presses are used for large volume production runs (primarily flat-litho conversion) in which the most accurate die cutting and high production output are required. Capable of cutting more than 1,100,000 envelope blanks in an eight-hour shift, these highly computerized machines have tremendous accuracy in the die cutting of plain, as well as, pre-printed, lithographed paper stocks. These presses load, die-cut and move large volumes of die cut envelopes with ease and efficiency. 2 PIVANO STRAIGHT-KNIFE CUTTING PRESSES These straight-knife cutting presses are used for cutting down sheeted paper stocks and various other finishing requirements. 1 PMC MACHINE This machine is a customized single cut, solid die cutting machine. Blocks of blanks are loaded into the feeder and they are die cut to shape.

PRINTING DEPARTMENT (OFF-LINE PRINTERS) 1 HALM "JUMBO" SUPER JET Prints 2-color lithography with a perfecting unit when printing a pre-converted envelope.

3 PRINTING DEPARTMENT (OFF-LINE PRINTERS) 1 HALM "JUMBO" SUPER JET Prints 2-color lithography with a perfecting unit when printing a pre-converted envelope. This Jumbo jet allows us to jet-offset 9 X 12 and larger envelopes with maximum efficiency and registration. 2 HALM SUPERJET Prints 2-color lithography with a perfecting unit when printing a pre-converted envelope up to a maximum 6 X 9 envelope. This machine yields up to 500M envelopes in one eight-hour shift. 1 DIAMOND ROLLER P7-13 Prints 2 color perfecting lithography on uncoated and matte paper stocks. With a maximum image area of 13-1/2 X 20, the Diamond Roller Press is capable of printing and perfecting a 10 X 13 size envelope 2 up.

FOLDING DEPARTMENT 4 F.L. SMITHE SRW The most modern and versatile, high speed folding machine in our plant and in the envelope industry today.

Each print unit has it s own drying unit for ultimate quality. One of the presses can add two additional spot colors to your six-color piece or a second inside tint print unit.

Smithe specifications dictate a side seam only construction. This machine produces at 1,500 envelopes per minute.

4 FOLDING DEPARTMENT 4 F.L. SMITHE SRW The most modern and versatile, high speed folding machine in our plant and in the envelope industry today. These presses will allow up to 6/1 enhanced flexo-graphic printing with SERVO motors for each print unit allowing the most precise registration of process and multi-color printing available. Each print unit has it s own drying unit for ultimate quality. One of the presses can add two additional spot colors to your six-color piece or a second inside tint print unit. The SRW can die-cut and patch multiple windows in-line or place perforations on the envelope. This press is equipped with a web unit as well. The F.L. Smithe specifications dictate a side seam only construction. This machine produces at 1,500 envelopes per minute. These machines are also equipped with electronic sensors or an eye that detects register marks for pre-printed flat litho roll-to-roll conversion. One of these SRW machines is equipped with an inline embossing unit. The SRW machines are equipped with a special glue pocket retrofit package and can produce welded side seam envelopes. 1 F.L. SMITHE SR DIE-CUT The most modern and versatile, high speed folding machine in our plant and in the envelope industry today. This press will allow up to 2/1 or flexo-graphic printing with SERVO motors for each print unit allowing the most precise registration of multi-color printing available. The SR can die-cut and patch multiple windows in-line or place perforations on the envelope. The F.L. Smithe die-cut specifications allow for side seam booklet or diagonal seam construction. This machine produces at 1,200 units per minute. 4 - WINKLER - DUNNEBIER 527 GSV One of the most modern and versatile, high speed folding machines in the envelope industry today. These presses can print 2 colors outside and 1 color inside on an envelope using doctor-blade flexographic printing. The 527 can punch and patch one or multiple windows in-line or place perforations on the envelope.

5 Also equipped with a special glue pocket retrofit package and can produce welded side seams. Note: Two of the four Winkler-Dunnebier 527GSV folding machines are equipped with web units, which will allow for the manufacturing of envelopes without the die cutting process. Paper will be fed directly from a roll into the folding machine, which will, in turn, manufacture the final envelope product in one pass. The Winkler-Dunnebier specifications dictate a side seam only construction. 2 WINKLER & DUNNEBIER 326 CLASSIC These state of the art versatile folding machines are capable of producing diagonal seam, booklet (side seam) and open-end style envelopes. Size range on diagonal seam from 2-1/4 x 3-1/8 to 5 x 11-1/2, on booklet sizes from 2-1/4 x 3-1/8 to 10 x 13 and on open ends from 3-1/2 x 4 to 10 x 13. Any of these sizes can be manufactured with patched window(s) and 2/1 enhanced flexo printing of the highest quality. These machines also offer in-line latex capability. These machines have the capability of delivering booklet style envelopes with an outside side seam and can also do a drop seal gum bar with perforation. Note: These machines are capable of horse shoe gum application on a remittance seal flap, meaning - remoist glue on all three sides of the seal flap. These machines are equipped with a special glue pocket retrofit package and can produce welded side seam envelopes. Note: All of the Diamond Envelope folding machines are capable of double scoring the top flap of an envelope when necessary or as required.

Pro 9900 Color Proofing System with Color Management Profiles MAC PROGRAMS Adobe Acrobat Pro DC Quark Express 2015

6 PRE-PRESS & PLATEMAKING (3) Macintosh OSX G5 Work Stations Navigator 9.0 Rip Station High Resolution Scanning CTP System PlateRite FX870 Imagesetter NyloFlex Washout Unit Epson Stylus Pro 9900 Color Proofing System with Color Management Profiles MAC PROGRAMS Adobe Acrobat Pro DC Quark Express 2015 Adobe InDesign CC 2017 Adobe Illustrator CC 2017 Adobe Photoshop CC 2017 Our prepress department has two shifts and is completely updated with all new equipment.

7 FINISHING EQUIPMENT 2 LABEL-AIRE MACHINES Capable of affixing either regular or "piggy-back" labels. This machine can apply labels to the outside of an envelope at approximately 200,000 labels per shift. 1 VERMEHREN CHEETAH GLUING MACHINE This high-speed gluing machine can apply latex, pressure sensitive (Peel & Seal), and remoistenable glue to envelopes or flat-sheets of paper. Also, this machine has the capability of perforating an envelope or flat sheet of paper in-line. 1 HOLE DRILL PRESS

Close Registration- Refers to the proximity of copy to a fixed point when when printing two or more colors close together.

Close Registration- Refers to the proximity of copy to a fixed point when when printing two or more colors close together. General Terms: Baronial- A style of announcement envelope commonly used for greeting cards and stationery. Baronial envelopes consist of a pointed flap and diagonal seams. Bleed- An image that is printed