W+D 410 Easy Enveloper. Direct Mail Envelopes The Easy Way

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Phoebe Grant
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1 W+D 410 Easy Enveloper Direct Mail Envelopes The Easy Way

W+D 410 Easy Enveloper / Direct Mail Envelopes The Easy Way Envelope production of the future made simple the first fast-change, easy-to-use envelope converting and finishing system for short to

2 W+D 410 Easy Enveloper / Direct Mail Envelopes The Easy Way Envelope production of the future made simple the first fast-change, easy-to-use envelope converting and finishing system for short to medium runs The W+D 410 Easy Enveloper accelerates time to mailbox and lowers the costs for direct mail and transpromo mail by producing high-quality envelopes extremely easily and efficiently. Top 15 reasons why you will want an Easy Enveloper / Single operator with no prior envelope adjusting experience required. / Complete job changes under an hour using modern graphical human interface touch screen and only a few change tools. / Eliminate secondary high die cutting and enjoy closer color separation to score with flex die complete cutting or use your use traditional high die blank high cutting and go between the two options with the two quick change feed tables. / Complete cut of envelope assures the most consistent and highest quality envelope for the highest downstream inserter performance as well as closest color to fold accuracy. / Semi-automatic machine set-up with a few tools allows for low waste of only a few hundred rectangular sheets. / Scuff/mark free conversion of pre-printed stock (even coated and digitally printed stocks) with proven W+D shuttle feeder technology. / Add the look of a hot foil stamp without the high cost, inline through the window patching station. / NEW inline low-cost photopolymer embossing plates allows you to greatly enhance the value add of your printed envelopes with the latest paper textures. / NEW simple to run 2/1 tight color register full servo flexo with fast change plate sleeves allows you to now compete with offset like print quality. / Low running waste with automated run out delivery feature enables running variable data digital material with very low waste. / Speeds up to 500 envelopes per minute (30M/hr.) from light to heavy stock on virtually full envelope size range. / Produces the highest quality #6-3/4, A7, A8, #9, #10, A10 and 6x 9 booklet, commercial and diamond style envelopes with or without windows very efficiently, very fast, with low running waste and, most importantly, very easily. / Rectangular sheet shape cutting with flex dies on a magnetic cylinder means quick style changes for popular envelope sizes for direct mail and transpromo mail as well as new USPS (trailing edge die-cut) shape envelopes and other new more complex die-cut marketing formats. / Second patcher capability with new flipper technology allow full view window on face and address window on back panel to run at 500 epm without timed gumming. / Expert online allows for remote support as well as an extensive library of real time video support for the machine operator that is always available to the 410 operator. 2

The Easy Enveloper is the perfect choice for producing small to medium batch sizes with pre-printed material (offset or digital printing).

²⁷/₃₂ x 6 ¹⁵/₁₆ to 6 ³/₈ x 9 ²⁷/₃₂ EU: 98 x 162 mm to 176 x 250 mm / Produces up to 500 env/min (30,000/hour) / Shuttle feeder for scuff and mark free envelopes / EasyCut magnetic cylinder technology

/ Window station for the application of traditional poly window film patches, foil patches or preprinted labels / Patented staggering wheel with a flipper for scuff and mark free coated and specialty

stations generally less than 20 envelopes lost in total during a machine stop / Options for 2/1 in-line flexo printing / Push-to-service button sends an email with a diagnostic report to W+D service

3 The Easy Enveloper is the perfect choice for producing small to medium batch sizes with pre-printed material (offset or digital printing). WD 410 Easy Enveloper Features / Easily run envelope sizes from US: from #7-3/4, A7, #9; #10, A8, A10 to 6 x 9-¹/₂ booklet envelopes EU: from smaller than C6 up to B5 / Total machine range: US: 3 ²⁷/₃₂ x 6 ¹⁵/₁₆ to 6 ³/₈ x 9 ²⁷/₃₂ EU: 98 x 162 mm to 176 x 250 mm / Produces up to 500 env/min (30,000/hour) / Shuttle feeder for scuff and mark free envelopes / EasyCut magnetic cylinder technology for formats like booklet, commercial and diamond shape, as well as window cuts with the industry s lowest register tolerances from print-to-format. / Window station for the application of traditional poly window film patches, foil patches or preprinted labels / Patented staggering wheel with a flipper for scuff and mark free coated and specialty envelope paper results in highest quality envelopes using any envelope paper / Remoistenable seal gum or options for pressuresensitive strip (hot melt) or latex (self seal) / Reject tray between stations generally less than 20 envelopes lost in total during a machine stop / Options for 2/1 in-line flexo printing / Push-to-service button sends an with a diagnostic report to W+D service when activated, initiating immediate help / Option for extrusion (nozzle) gumming for booklets and dimensional side flaps / Self-contained vacuum, blow air, and chip collector available / Integrated safety hoods provide noise protection (85 decibels EN 13023) / Optional W+D 914 PackAssist to make boxing of envelopes, including coated stock, easier. Quick and easy envelope format adjustment with integrated adjustment aids and scales Settings for the valves are pre-marked on the EasyCut flex die making set-up simple and fast 3

W+D 410 Easy Enveloper / Direct Mail Envelopes The Easy Way Removal of individual envelopes from running production stream for quality control Easy-to-use touch screens

magnetic flex die cylinder technology / Roller gumming for side flaps / Waste reduction through intelligent servo drive technology / Two control panels as a touch screen

aggregates for paper and window material / Connection to W+D Expert Online (free of charge within warranty) Help Wizard / Extensive help menus for format changes,

/ Step-by-step instructions on troubleshooting / Notes contain photo and video tutorials Push-to-Service Button Activating this button triggers system diagnostics and copies

4 W+D 410 Easy Enveloper / Direct Mail Envelopes The Easy Way Removal of individual envelopes from running production stream for quality control Easy-to-use touch screens traverse the full machine length to fully support the operator Standard components / An optional quick-change infeed table for either rectangular or die cuts / EasyCut magnetic flex die cylinder technology / Roller gumming for side flaps / Waste reduction through intelligent servo drive technology / Two control panels as a touch screen monitor / Extensive help menus integrated into the operating software / Completely enclosed machine for personal and noise protection / Vacuum pumps and blowers / Suction aggregates for paper and window material / Connection to W+D Expert Online (free of charge within warranty) Help Wizard / Extensive help menus for format changes, adjustments, paper jams, etc. / Step-by-step instructions on troubleshooting / Notes contain photo and video tutorials Push-to-Service Button Activating this button triggers system diagnostics and copies all related data and messages into an . After that, it will automatically send the to W+D First Level Support with the following information: Machine number, error message, customer s phone number and a complete diagnostic report. Operator comes up to speed quickly with online support and diagnostics Help Wizard Push-to-Service Button 4

W+D Service Connect Machine cameras Optional components / An additional quick-change infeed table for rectangular or die cuts / Flexo

station for photopolymer plate use / Nozzle gumming for side flaps / Hot melt Peel-and-Seal-section / W+D machine cameras (for

station closing flap) / The W+D 914 PackAssist is helpful for coated envelope products / W+D Service Connect Machine cameras / Cameras

(window station, dryer chain inlet), machine cameras allow for these processes to be monitored by video on the HMI W+D Service Connect

machine status, running jobs, current speed, error messages, etc. / Creates an online connection with W+D Service.

5 W+D Service Connect Machine cameras Optional components / An additional quick-change infeed table for rectangular or die cuts / Flexo printing units for inside and outside printing / Folding device for outside side flaps / 2nd window station / Easy-to-use embossing station for photopolymer plate use / Nozzle gumming for side flaps / Hot melt Peel-and-Seal-section / W+D machine cameras (for monitoring the material flow at the drying section and during window gumming) / W+D LED strobe light (for monitoring the closing station closing flap) / The W+D 914 PackAssist is helpful for coated envelope products / W+D Service Connect Machine cameras / Cameras in the machine support quality control or process monitoring via HMI in real-time / With partially viewable areas of the product run (window station, dryer chain inlet), machine cameras allow for these processes to be monitored by video on the HMI W+D Service Connect / W+D Service Connect is the ideal mobile companion for your maintenance and repair experts / The tablet displays real-time updates of machine status, running jobs, current speed, error messages, etc. / Creates an online connection with W+D Service. The integrated camera can send photos and videos to W+D s experts Embossing station for standard and deep embossing Flexo printing unit with sleeve technology for fast print changes 5

6 W+D 410 Easy Enveloper / Direct Mail Envelopes The Easy Way Machine layout 1 Blank feeder 2 Flexo printing units for inside printing 3 Flexo printing units for outside printing 4 Embossing station 5 Longitudinal and cross scoring section 6 Cutting section for windows and complete cuts 7 Window material patching station 8 2nd window material patching station 9 Side flap folding section for inside side flaps 10 Side flap nozzle gumming section 11 Side flap roller gumming section U Optional machine components open protective hoods 3,012 mm (9.9 ft) 6 11,513 mm (37.8 ft) 710 mm (2.3 ft)

7 12 Bottom flap folding section 13 Folding tools for outside side flaps 14 Staggering section 15 Seal flap gumming section 16 Drying section 17 Product removal device 18 Aligner section 19 Hot-melt-pressure-sensitive gumming section 20 Seal flap folding section 21 Delivery PRINT PRINT PRINT PRINT open protective hoods open protective hoods 7

8 W+D 410 Easy Enveloper / Direct Mail Envelopes The Easy Way Unique envelopes you can make on the W+D 410 Easy Enveloper Double-layer postcards with perforation application Standard or deep embossing inline HQ flexo printing Applications with metallized papers Shape-cut envelopes and cards Ground plan basic machine ø 200 mm (7.874 in) x ø 150 mm (5.905 in) 4,655 mm (15.3 ft) mm (35.5 ft) 8

150 mm 5 ²⁹/₃₂ ) End format Envelopes min. 12 mm (¹⁵/₃₂ ) max. 25 mm (³¹/₃₂ ) min. 98 mm (3 ²⁷/₃₂ ) max. 176 mm (6 ¹⁵/₁₆ ) min. 98 mm (3 ²⁷/₃₂ ) max. 176 mm (6 ¹⁵/₁₆ ) min. 98 mm (3 ²⁷/₃₂ ) max. 162 mm (6 ³/₈ ) min.

9 Dimensions and Formats Blank format Cut-out depth A min. 216 mm (8 ¹/₂ ) max. 380 mm (14 ³¹/₃₂ ) B min. 187 mm (7 ³/₈ ) min. 216 mm (8 ¹/₂ ) max. 372 mm (14 ²¹/₃₂ ) V-cuts max. 18 mm (¹¹/₁₆ ) Trapezoidal cuts max. 15 mm (¹⁹/₃₂ ) max. 460 mm (18 ¹/₈ ) min. 187 mm (7 ³/₈ ) max. 300 mm (11 ¹³/₁₆ ) Complete cut max. 300 mm (11 ¹³/₁₆ ) max. 150 mm (5 ²⁹/₃₂ ) max. 150 mm 5 ²⁹/₃₂ ) End format Envelopes min. 12 mm (¹⁵/₃₂ ) max. 25 mm (³¹/₃₂ ) min. 98 mm (3 ²⁷/₃₂ ) max. 176 mm (6 ¹⁵/₁₆ ) min. 98 mm (3 ²⁷/₃₂ ) max. 176 mm (6 ¹⁵/₁₆ ) min. 98 mm (3 ²⁷/₃₂ ) max. 162 mm (6 ³/₈ ) min. 98 mm (3 ²⁷/₃₂ ) max. 176 mm (6 ³⁰/₃₂ ) Format center max. 380 mm (14 ³¹/₃₂ ) min. 12 mm (¹⁵/₃₂ ) max. 25 mm (³¹/₃₂ ) min. 162 mm (6 ³/₈ ) max. 250 mm (9 ²⁷/₃₂ ) min. 162 mm (6 ³/₈ ) max. 250 mm (9 ²⁷/₃₂ ) min. 162 mm (6 ³/₈ ) max. 250 mm (9 ²⁷/₃₂ ) min. 162 mm (6 ³/₈ ) max. 229 mm (9 ¹/₃₂ ) Booklet * Inserting * Commercial * Diamond * * Separate format range with US format option see Technical Specifications (page 11) All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet. 9

10 W+D 410 Easy Enveloper / Direct Mail Envelopes The Easy Way Dimensions and Formats Seal flap gumming min mm (¹/₂ ) min mm (¹/₂ ) min mm (¹/₂ ) min. 19 mm (³/₄ ) max. 40 mm (1 ⁹/₁₆ ) min. 20 mm (²⁵/₃₂ ) max. 41 mm (1 ⁵/₈ ) min. 17 mm (²¹/₃₂ ) max. 32 mm (1 ¹/₄ ) min mm (¹/₂ ) min. 4 mm (⁵/₃₂) max. 16 mm (⁵/₈ ) min. 152 mm (5 ³¹/₃₂ ) max. 240 mm (9 ⁷/₁₆ ) min. 12 mm (¹⁵/₃₂ ) max. 32 mm (1 ¹/₄ ) Remoistenable gumming Self-seal gumming 1 Hot-melt pressure-sensitive gumming Window range min. 10 mm (¹³/₃₂ ) min. 10 mm (¹³/₃₂ ) min. 3 mm (¹/₈ ) min. 3 mm (¹/₈ ) min. 30 mm (1 ³/₁₆ ) min. 15 mm (¹⁹/₃₂ ) min. 15 mm (¹⁹/₃₂ ) min. 10 mm (¹³/₃₂ ) min. 5 mm (³/₁₆ ) max. 115 mm (4 ¹⁷/₃₂ ) max. 115 mm (4 ¹⁷/₃₂ ) min. 3 mm (¹/₈ ) Cutting area Patching area Printing range max. 390 mm (15 ¹¹/₃₂ ) 2 max. 370 mm (14 ⁹/₁₆ ) max. 185 mm max. 185 mm (7 ⁹/₃₂ ) (7 ⁹/₃₂ ) max. 370 mm (14 ⁹/₁₆ ) A max. 350 mm (13 ²⁵/₃₂ ) * ** B * ** Flexo printing units for inside and outside printing max. 410 mm (16 ⁵/₃₂ ) Embossing area max. 410 mm (16 ⁵/₃₂ ) 1 with perforation cut Non-embossable area 40 mm 2 with restricted sidelay register (+/-3 mm) Non-embossable area 25 mm * ** All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet. 10

11 Technical Specifications Type Maximum output per min. Paper weight Size ranges envelopes Size height Size ranges (A, B see page 9) Window material dimensions Silicone paper dimensions Printing length / blank Printing width / blank Embossing section Dimensions and weight 5 Compressed air Vacuum requirement Blowing air Connected load (50 Hz) Noise emission Envelopes with remoistenable gumming or hot-melt pressure-sensitive gumming Envelopes with self-seal gumming Envelopes Booklet Commercial Diamond Envelopes with an open seal flap Version A total length Version A total width Version B total length Version B total width Diameter Window material reel Width Winding core inner diameter Cut-off length Silicone Diameter paper roll Width Winding core inner diameter Protective strip cut-off length Sleeve technology Inside and outside printing Length Width Length Width Height Net weight 6 bar 0.6 bar 0.8 bar Basic machine Material suction Vacuum pumps Hot-melt pressure-sensitive gumming section According to specification EN BE 500 pieces 250 pieces g/m² (16 32 lb) min. 98 mm (3 ²⁷/₃₂ ) x 162 mm (6 ³/₈ ) max. 176 mm (6 ¹⁵/₁₆ ) x 250 mm (9 ²⁷/₃₂ ) min. 92 mm (3 ⁵/₈ ) x 162 mm (6 ³/₈ ) max. 168 mm (6 ⁵/₈ ) x 250 mm (9 ²⁷/₃₂ ) 3 min. 98 mm (3 ²⁷/₃₂ ) x 162 mm (6 ³/₈ ) max. 162 mm (6 ³/₈ ) x 250 mm (9 ²⁷/₃₂ ) min. 92 mm (3 ⁵/₈ ) x 162 mm (6 ³/₈ ) max. 162 mm (6 ³/₈ ) x 250 mm (9 ²⁷/₃₂ ) 3 min. 98 mm (3 ²⁷/₃₂ ) x 162 mm (6 ³/₈ ) max. 176 mm (6 ¹⁵/₁₆ ) x 229 mm (9 ¹/₃₂ ) min. 92 mm (3 ⁵/₈ ) x 162 mm (6 ³/₈ ) max. 168 mm (6 ⁵/₈ ) x 229 mm (9 ¹/₃₂ ) 3 min. 115 mm (4 ¹⁷/₃₂ ) max. 211 mm (8 ⁵/₁₆ ) min. 216 mm (8 ¹/₂ ) max. 380 mm (14 ³¹/₃₂ ) min. 187 mm (7 ³/₈ ) max. 300 mm (11 ¹³/₁₆ ) min. 216 mm (8 ¹/₂ ) max. 372 mm (14 ²¹/₃₂ ) min. 187 mm (7 ³/₈ ) max. 460 mm (18 ¹/₈ ) max. 500 mm (19 ¹¹/₁₆ ) min. 45 mm (1 ²⁵/₃₂ ) max. 230 mm (9 ¹/₁₆ ) 76 mm (3 ) min. 36 mm (1 ¹³/₃₂ ) max. 176 mm (6 ¹⁵/₁₆ ) max. 500 mm (19 ¹¹/₁₆ ) min. 158 mm (6 ⁷/₃₂ ) max. 250 mm (9 ²⁷/₃₂ ) 76 mm (3 ) min. 10 mm (³/₃₂ ) max. 22 mm ( ⁷/₈ ) max. 370 mm (14 ⁹/₁₆ ) max. 370 mm (14 ⁹/₁₆ ) / max. 390 mm (15 ¹¹/₃₂ ) 4 max. 350 mm (13 ²⁵/₃₂ ) max. 410 mm (16 ⁵/₃₂ ) 10,803 mm (35.5 ft) 4,655 mm (15.3 ft) 3,012 mm (9.9 ft) approx. 9,000 kg (approx. 20,000 lb) max m³/h max. 540 m³/h max. 140 m³/h max. 54 kva max. 5 kva max. 35 kva max. 3 kva approx. 85 db (A) Higher weights to be confirmed by W+D 2 Complete cut from 80 g/m² (21 lb) and material thickness of mm ( ) 3 Format range with US format option 4 With restricted sidelay register (+/-3 mm) 5 Basic machine in standard version (with opened protective hoods) All performance data published refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes to the performance values. 11

Winkler + Dünnebier W+D Locations Winkler+Dünnebier GmbH Sohler Weg 65 56564 Neuwied Germany t. +49 2631 840 f. +49 2631 84577 info@w-d.

de Winkler+Dünnebier GmbH Location Sassenheim/NL Jagtlustkade 5b 2171AG Sassenheim The Netherlands t. +31 713 321970 f. +31 713 012093 info.halm@w-d.de W+D North America Inc.

12 Winkler + Dünnebier W+D Locations Winkler+Dünnebier GmbH Sohler Weg Neuwied Germany t f info@w-d.de Winkler+Dünnebier GmbH Location Löhne Brückenstrasse 95a Löhne Germany t f info.ins@w-d.de Winkler+Dünnebier GmbH Location Sassenheim/NL Jagtlustkade 5b 2171AG Sassenheim The Netherlands t f info.halm@w-d.de W+D North America Inc West 80 th Street Lenexa, KS USA t f info@wdnorthamerica.com W+D North America Inc. 899 Plank Road Duncansville, PA USA t f info@wdnorthamerica.com W+D Asia Pacific Sdn. Bhd (Co No: A) No: 860, 8th Floor, Block A2 Leisure Commerce Square No: 9, Jalan PJS 8/9, Petaling Jaya Selangor, Malaysia t f info@w-d.com.my POEM PreOwnedEnvelopeMachines GmbH Sohler Weg Neuwied Germany t f info.poem@w-d.de w-d-poem.de BICMA Hygiene Technologie GmbH Basaltweg Mayen Germany t f info@bicma.com bicma.com Winkler+Dünnebier-410-EN-8/18 w-d.de

W+D 320 FLEXIBLE, SHORT-RUN ENVELOPE PRODUCTION SYSTEM. Vf+C

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