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1 AC SERO DRIES JUNMA SERIES PULSE REFERENCE TYPE MECHATROLINK-II NETWORK TYPE EN DE ES FR IT JUNMA JUNMA JUNMA JUNMA JUNMA JUNMA JUNMA JUNMA

2 New Servo Concept JUNMA Contents Page 2 About YASKAWA New Servo Concept JUNMA Page JUNMA SEROPACK Fast & Easy Setup About YASKAWA Servos Page 4/ Servomotors Specifications & Dimensions Page /7 SEROPACKs Pulse Reference Type Specifications & Dimensions JUNMA similarly uses the world s toplevel servo technology to provide a quick and efficient setup. JUNMA is a modern concept of digital servo drive technology that requires no parameter settings and gain adjustments to achieve high-precision positioning. JUNMA s simple Plug n Play design, easy set-up procedures and high precision characteristics offer optimum drive performance and efficiency for any kind of application and industry. The JUNMA Mechatrolink-II network type servo drive can maintain steady operation YASKAWA JUNMA Features at high speed by automatically adjusting the speed to compensate load change in real time. JUNMA ML-II easily connects every servo drive with the other (up to axis) and enables start-up and control using one cable. JUNMA occupies 0% less space than comparable drives in the market and remarkably reduces start-up and installation time. JUNMA s ready-to-use features for highspeed, high-torque, and high-precision operation are ready to work for you. Page 8/9 SEROPACKs Mechatrolink-II Network Type Specifications & Dimensions Features of JUNMA Pulse Reference Type Drives Attain optimum servo performance without setting parameters or adjusting gains Quick and efficient setup connect and go! Same concept as other JUNMA products, hence no troublesome parameter settings and gain adjustments needed Page 0/ Ordering Instructions Resolution: 0,000 pulses/rev High torque output at high speeds of 4,00 min -, easily suppress mechanical vibrations with the turn of the rotary switch Conforms to international standards Features of Mechatrolink-II Communications Type Automatic speed adjustment when load changes constant automatic adjustment function quickly reacts to load changes, steady operation for applications with high frequency speed and torque changes Enhanced control functions high-precision and high-performance positioning. The position reference, speed reference, and acceleration/deceleration time can be changed in real time during positioning. external positioning function using position latch signal: Detects the accurate position when a latch signal is received and adjusts the amount of movement. This is useful for transfer, wrapping, and printing equipment zero point return: A zero point can be individually set for each of customer s machines other functions: Interpolation, JOG operation, alarm reset, and other helpful functions Conforms to international standards 2 YASKAWA JUNMA

3 About YASKAWA Servos JUNMA SEROPACK FAST & EASY SETUP Settings are easy to make, so setup time is reduced. Unpacking Remove the SEROPACK from the box. Installation and wiring Connect the cables for the power supply, signal lines, and a motor. PULSE CONTROL TYPE MECHATROLINK-II NETWORK TYPE Reference pulse setting Select the reference pulse switch for your controller. No parameter settings and gain adjustments are needed. Communication settings Only required for communication settings. No gain adjustments are needed. YASKAWA Screwdriver provided Controller Setup completion The motor is ready to run with the reference from the controller. The required torque is possible even at a high-speed rotation of 400 min -.

4 Servomotors Ratings and Specifications * These items and speed/torque characteristics quoted in combination with an SJDE SEROPACK are at an armature winding temperature of 00 C. Other vallues are at 20 C. * 2 The rated torques listed here are the values for the continuous allowable torque at 40 C with an aluminium heatsink (20 mm 20 mm mm) attached. oltage 200 AC Servomotor Model SJME- A Applicable SEROPACK SJDE- A Rated output * W Rated Torque *, * 2 Nm Instantaneous peak torque * Nm Rated current * A rms Instantaneous max. current * A rms Rated speed * min Max. speed * min Torque constant Nm/A rms Rotor moment of inertia kg m Rated power rate * kw*/s Rated angular acceleration * rad/s Time rating Continuous Thermal class B ibration class μm or below Withstand voltage 00 AC for one minute Insulation resistance 00 DC, 0 MΩ min. Enclosure Totally enclosed, self-cooled, IP (excluding shaft opening and connectors) Impact acceleration: 490 m/s 2 in three directions vertical, side to Impact resistance side, and front to back. Impact occurrencies: 2 ibration resistance ibration acceleration: 49 m/s 2 in three directions vertical, side to side, and front to back. Holding Brake Specifications * To obtain the motor moment of inertia with a brake, add the holding brake moment of inertia to the rotor moment of inertia. The rated power rate and angular acceleration of the motor will change according to the motor moment of inertia. Notes: The holding brake is only used to hold the load and cannot be used to stop the servomotor. 2 Do not use the holding brake when the servo is on. Failure to observe this caution may result in an overload of the SEROPACK or a decrease of brake life. How to read a graph of speed and torque characteristics Servomotor Model SJME- A Rated voltage 24 DC ± 0% Holding brake moment of inertia * kg m Capacity W Minimum holding torque (Static friction torque) Nm Coil resistance Ω (at 20 C) Rated current A (at 20 C) Brake release time ms 80 max. Rise time for holding torque ms 00 max. Speed/Torque Characteristics Speed (min - ) Torque (Nm) A. C ontinuous operating range Safe range allowing the continuous operation of the servomotor. The effective torque must be within this range. The output torque will decrease if the speed exceeds the rated speed. Rated operating point Rated torque The same torque is output at any rotating speed. B. R epetitive operating range Range where the motor can be operated for a short time, provided that the effective torque of the motor is within the continuous operating range. Speed (min - ) Speed (min - ) Speed (min - ) Speed (min - ) Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm) Note: Solid lines show the torque/speed characteristics of the servomotor at 200 AC, and the broken lines show them at 20 AC. 4 YASKAWA JUNMA

5 Goodwin Electronics: Tel: 0 44 Web: Dimensions Units: mm 00 W Motor Connector Specifications Motor Connector Specifications Encoder cable Motor Connector Specifications Extension: BKUA84NN008A000 Extension: BKUA84NN008A000 No brake With brake MaleSpecifications Contact (Crimp):.00. Motor Connector Male Contact (Crimp):.00. Motor Connector Specifications Pin Description Colour Description Colour Extension: BKUA84NN008A000 Encoder connector Motor connector Servomotor main circuit cable 4 Cross Section A-A Extension: BKUA84NN008A000 Male (Crimp):.00. U U Plug: BSTA82NN00820A000 Male Contact (Crimp): Contact 2 Plug: BSTA82NN00820A000 Contact (Crimp): Female 2 4 Female Contact (Crimp): (Solder): Plug: BSTA82NN00820A000 (Solder): Female Contact2(Crimp): W W Plug: BSTA82NN00820A000 (Solder): Green/ Green/ Female Contact (Crimp): FG FG (Solder): U W U FG W FG U Brake U W U FG Green/ Green/ U Brake WBrake Extension: BKUA84NN008A000 Black FG W Brake Green/ Green/ W Black Male contact (Crimp):.00. FGBrakeU Green/ FG U Green/ Black Plug: BSTA82NN00820A000 Encoder ConnectorBrake Specifications Brake Female Contact: (Crimp): Extension: AKUA047NN0084A000 Encoder9 Connector Specifications Brake (Solder): W W Black Male Contact (Crimp): Extension: FG AKUA047NN0084A000 Green/ FG Green/ Male Contact (Crimp):.004. Holding brake (de-energization operation) Power supply: 24 DC Brake Encoder Connector Specifications Plug: ASTA04NN A000 Brake Black Female Contact (Crimp): Extension: AKUA047NN0084A000 4 Plug: ASTA04NN A000 9 (Solder): Female Contact (Crimp): Male Contact (Crimp): Encoder Connector Specifications 0(Solder): Encoder Connector Specifications 2 2 PG Extension: AKUA047NN0084A PinASTA04NN A000 Description Colour PG PG0 (GND) Black Plug: Male Contact (Crimp):.004. Black PG0 (GND) A+ 8 0 A+ PG Female Contact / A4 2 (Crimp): 2 / -A(Solder): PG0 B+72 Black Plug: ASTA04NN A000 B+ (GND) / B- / BPurple /Z Female Contact (Crimp): Purple /Z A+ Gray U GrayPG U (Solder): Green Green A / Black 4 PG0 (GND) Orange W Orange W A+ Shield Wire Case Frame Shield Wire Case Frame GroundGround / PG A B+ -PG0 (GND) -Black / 7 B+ A+ B / / BAPurple /Z 8 / Z Purple Gray U B+ 9 U Gray Green / BOrange Green Purple0 W/Z -Gray - U W Orange Cross Section A-A Case Frame Ground Shield Wire Green Orange2 W Frame CaseWire Shield wire Case Frame Ground Shield ground 8 2 Note: Only for servomotors with brakes Holding brake torque = Motor rated torque Type SJME0AMA4 0AMA4C L LL Approx. mass (kg) W to 70 W Encoder cable Encoder connector Servomotor main circuit cable Motor connector Extension: AKUA047NN0084A000 Male contact (Crimp):.004. Plug: ASTA04NN A000 Female Contact: (Crimp): (Solder): Holding brake (de-energization operation) Power supply: 24 DC Note: Only for servomotors with brakes Holding brake torque = Motor rated torque Type SJME- L 02AMA4 02AMA4C 04AMA4 04AMA4C 08AMA4 08AMA4C LL LR LG LE S LB LC LD LF 20 LA LZ QK Approx. mass (kg)

6 SEROPACKs Pulse Reference Type Ratings and Specifications * Be sure to use the motor within the allowable load moment of inertia. The motor will become unstable if the load moment of inertia exceeds the allowable value. * 2 The ground protection circuit is designed for ground fault inside the motor windings while the motor is running. Therefore, it may not protect the system under the following cases: A low-resistance ground fault occurs in the main circuit cable or in the connector of the cable for the servomotor. The power supply is turned on during a ground fault. SEROPACK Model SJDE- 0APA 02APA 0APA 04APA Max. applicable servomotor capacity kw Continuous output current A rms Instantaneous max. output current A rms Input power supply (for main circuit and control circuit) oltage Single-phase 200 to 20 AC, +0 to % Frequency 0/0 Hz ± % oltage frequency capacity at rated output ka Power loss at rated output W 4 24 Input control method Capacitor-input type, single-phase full-wave rectification with resistance to prevent inrush currents Output control method PWM control, sine wave power driven system Feedback Analog output encoder Allowable load inertia* kgm I/O signals Built-in functions Input signal for reference (designated pulse type and pulse resolution with PULSE switch) Clear input signal Servo ON input signal Alarm output signal Brake output signal Pulse type Pulse resolution Position completed output signal Origin output signal Dynamic brake (DB) Regenerative processing Protection * 2 Display Reference filter Cooling method Select one of the following signals:. CCW + CW 2. Sign + pulse train. CCW + CW (logic reversal) 4. Sign + pulse train (logic reversal) Select one of the following signals:. 000 pulses/rev (open collector/line driver) 7 kpps max pulses/rev (open collector/line driver) 87, kpps max pulses/rev (line driver) 7 kpps max pulses/rev (line driver) 70 kpps max. Clears the positioning error when turned ON Turns the servomotor on or off OFF if an alarm occurs External signal to control brakes. Turn ON to release the brake. ON if the current position is equal to the reference position ± 0 pulses ON if the motor is at the origin (width: /00 rev) Operated at main power OFF, servo alarm, servo OFF (OFF after motor stops; ON if the motor power is off) Optional (if the regenerative energy is too large, install a regenerative unit) Speed errors, overload, encoder errors, voltage errors, over currents, disablement of the built-in cooling fan, system errors Five LED indicators (PWR, REF, AL, AL2, AL) Select one of eight levels with FIL switch Forced cooling (built-in fan) Operating temperature 0 C to + C Operating humidity 90% RH or less (no condensation) Storage temperature 20 C to +70 C Storage humidity 90% RH or less (no condensation) Free of corrosive gases Installation site Free of dust and iron powder Clean and dry Altitude 000 m or below ibration resistance 4.9 m/s 2 Shock resistance 9. m/s 2 Installation category (overvoltage category): II Operating conditions Pollution degree: 2 Protection class: IPX (EN078) YASKAWA JUNMA

7 Dimensions SJDE-0, 02 (00W, 200W) Units: mm Mounting Hole Diagram 4. dia. holes 2-M4 mounting holes Airflow Cooling fan Nameplate Airflow Ground terminal with 2xM4 screws SJDE-04 (400W) 4. dia. holes Airflow Mounting Hole Diagram 2-M4 mounting holes isible outline Cooling fan Nameplate Airflow Ground terminal with 2xM4 screws SJDE-08 (800W) 4. dia. holes Airflow Mounting Hole Diagram 2-M4 mounting holes isible outline Cooling fan Nameplate Airflow Ground terminal with 2xM4 screws 7

8 SEROPACKs Mechatrolink-II Network Type Ratings and Specifications * Be sure to use the motor within the allowable load moment of inertia. The motor will become unstable if the load moment of inertia exceeds the allowable value. * 2 The ground protection circuit is designed for ground fault inside the motor windings while the motor is running. Therefore, it may not protect the system under the following cases: A low-resistance ground fault occurs in the main circuit cable or in the connector of the cable for the servomotor. The power supply is turned on during a ground fault. SEROPACK Model SJDE- 0ANA 02ANA 0ANA 04ANA Applicable servomotor capacity kw Continuous output current A rms Instantaneous max. output current A rms 2... Basic specifications Built-in functions Input power supply (for main circuit and control circuit) oltage Single-phase 200 to 20 AC, +0 to % Frequency 0/0 Hz ± % oltage frequency capacity at rated output ka Power loss at rated output W 4 24 Input control method Capacitor-input type, single-phase full-wave rectification with resistance to prevent inrush currents Output control method PWM control, sine wave power driven system Allowable load moment of inertia* kgm Leakage current. ma max. Dynamic brake (DB) Activated when the power is OFF, a servo is OFF, or an alarm occurs (Released after the motor stops, applied if the power supply is turned off) Communications for maintenance JunmaWin (Modification/initialization of parameters, JOG operation, etc) Regenerative processing If the regenerative energy is too large, mount a regenerative unit Emergency stop Emergency Stop (E-STP) Overtravel (OT) prevention Forward run prohibited (P-OT), reverse run prohibited (N-OT) Display Four LED indicators (PWR, RDY, COM, ALM) Monitor Power supply status monitor, servo ON/OFF monitor, MECHATROLINK monitor Feedback Incremental encoder (892 pulsesrev) Reference resolution setting (electronic gear) 0.0 B/A 00 Protection Speed error, overload, encoder error, voltage error, overcurrent, built-in cooling fan stop, system error, ground fault * 2 Communications protocol MECHATROLINK-II MECHATROLINK Station address 4H to FH communications Transmission speed 0 Mbps Transmission cycle ms,. ms, 2 ms, ms, 4 ms Data length 7 bytes or 2 bytes MECHATROLINK-II communications Command method Performance MECHATROLINK-II commands (for motion, data setting/reference, monitor, adjustment, and other commands) points (external latch signal, homing deceleration signal, forward run Sequence input Fixed inputs prohibited signal, signals reverse run prohibited signal, and emergency stop signal) Sequence output signals Fixed outputs 2 points (servo alarm and holding brake) Operating temperature /operating humidity 0 C to + C /90% RH or less (no condensation) Storage temperature / storage humidity -20 C to +70 C /90% RH or less (no condensation) Ambient conditions Free from corrosive gases, free from dust and iron particles, free from water droplets or machine oil Altitude 000 m or below ibration resistance / shock resistance 4.9 m/s 2 /9. m/s 2 Operating conditions Installation category (overvoltage category): II, pollution degree: 2, protection class: IPX (EN078) 8 YASKAWA JUNMA

9 SJDE-0, 02 (00W, 200W) Mounting Hole Diagram Dimensions Units: mm 2-M4 mounting holes isible outline Ground terminal with 2xM4 screws Nameplate SJDE-04 (400W) Mounting Hole Diagram 0 YASKAWA () 2 () (4.) 0 9.±0.. 2-M4 mounting holes isible outline YASKAWA ELECTRIC Ground terminal with 2xM4 screws 4 () Nameplate (7) 0 () 2±0. (8) 4 SJDE-08 (800W) Mounting Hole Diagram 0 Ground terminal with 2xM4 screws 70 () 2 () YASKAWA ELECTRIC () Nameplate Cooling fan (7) 80 (4) 0 () 9.±0.. 8±0. () 70 -M4 mounting holes isible outline 9

10 Ordering Instructions Servo Motor Model Designation SJME - 02 A M C 4 Junma Servomotor Junma Servo Motor,000 rpm (00 70 W) Capacity Output (W) Code Brake Specifications Specification Code No Brake 24 DC Brake C Shaft end Specifications Specification Code Straight with key 4 oltage Specification Code 200 AC A Design procedure Specification Code Standard C Feedback specification Specification Code Analogue output encoder M SEROPACK Model Designation SJDE - 02 A P A Junma MECHATROLINK-II Servo Drive Junma Pulse Servo Drive 200 SJDE- 02 APA-OY REF PULSE AL AL2 AL FIL C N C N 2 PWR L L2 + - U W JUNMA Series SJDE SEROPACK Applicable Servomotor Capacity Output (W) Code Design Revision Order A, B Interface Specification Specification Code Pulse Reference Control P Mechatrolink-II N Power Supply oltage Specification Code CNA CNB 200 AC A 0 YASKAWA JUNMA

11 Ordering Instructions Power Cables Specifications Model Appearance Power cable for Junma servomotors without brake Power cable for Junma servomotors with brake Encoder Cables Flexible cables (Standard) Shielded Cable Bending radius (Dynamic) > 0 x Diameter Bending cycles > Million Flexible cables (Standard) Shielded Cable Bending radius (Dynamic) > 0 x Diameter Bending cycles > Million Connectors for power and encoder cables * Note: Female contacts for Intercontec plugs have to be ordered separately, Crimp Type: Solder Type: Signal and communication cables. m JZSP-CHM E-G4 m JZSP-CHM000-0-E-G4 m JZSP-CHM000-0-E-G4 0 m JZSP-CHM000-0-E-G4 m JZSP-CHM000--E-G4 20 m JZSP-CHM E-G4. m JZSP-CHM00-0--E-G4 m JZSP-CHM00-0-E-G4 m JZSP-CHM00-0-E-G4 0 m JZSP-CHM00-0-E-G4 m JZSP-CHM00--E-G4 20 m JZSP-CHM00-20-E-G4 Specifications Model Appearance Encoder cable for Junma servomotors Flexible cables (Standard) Shielded Cable Bending radius (Dynamic) > 0 x Diameter Bending cycles > Million. m JZSP-CHP E-G4 m JZSP-CHP800-0-E-G4 m JZSP-CHP800-0-E-G4 0 m JZSP-CHP800-0-E-G4 m JZSP-CHP800--E-G4 20 m JZSP-CHP E-G4 Specifications Model (Yaskawa) Model (Manufacturer) Connectors for making power cables Drive side (CNB) Manufacturer: JST JZSP-CHM9-2 04JFAT-SAYGF-N Motor side Manufacturer: Intercontec BSTA82NN00820A000 * Connectors for making encoder cables Drive side (CN2) Manufacturers: M and Molex JZSP-CHP-2 Motor side Manufacturer: Intercontec ASTA04NN A000 * Name Type Model Length Appearance JZSP-CHI00-0 m I/O Signal Cables JZSP-CHI m JZSP-CHI00-0 m I/O Signal Connector Kits MECHATROLINK-II Communication Cable For SEROPACK CN Cable with Connectors at Both Ends * (Without Ferrite Core) Cable with Connectors at Both Ends * (With Ferrite Core) Terminators Soldered Type JZSP-CHI9- JEPMC-W002- * 2 JEPMC-W002- * 2 -E (Compliant with RoHS Directive) JEPMC-W00- * 2 JEPMC-W00- * 2 -E (Compliant with RoHS Directive) JEPMC-W022- * 2 JEPMC-W022- * 2 -E (Compliant with RoHS Directive) Cable for Personal Computer Cables JZSP-CPS m * : The total cable length must be 0 m max. and the cable length between stations 0. m min. *2: Specify the cable length in when ordering as shown in the table below. Cable length m Cable length m Cable length m Cable length m Cable length m A

12 YASKAWA Electric Europe GmbH Hauptstr Eschborn Deutschland / Germany info@yaskawa.de Specifications are subject to change without notice for ongoing product modifications and improvements. YASKAWA Electric Europe GmbH. All rights reserved. Literature No. YEG_MuC_JUNMA_EN_v_09 Printed in Germany November 2009

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