CC-Link Compatible AC Servo Amplifier <MR-J3-T type> with Built-in Positioning Function

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1 MO LM/ G T P R M Fn SHIFT ES E B 1STEP. F PRU03 TEST F ST OP RESET General-Purpose Servo MELSERO-J3 ew Product Release S0-E -Link ompatible Servo mplifier <MR-J3-T type> with Built-in Positioning Function -Link compatible servo amplifier, MR-J3-T type, has now been introduced into the MELSERO-J3 series. The MR-J3-T is available with less wiring works and more compact size as compared to MR-J2S series. Positioning operation can be performed just by setting position data (target positions), servo motor speeds, and acceleration/ deceleration constant, etc. to point tables as if setting them in parameters. The servo can be used as the field network's drive source. This servo amplifier is the most appropriate when configuring a simple positioning system without programs or simplifying a system. lso, by using MR onfigurator (setup software) together with the servo amplifier, easier operation with advanced functions can be possible. Features Using the servo amplifier with built-in positioning function, the position data and speed data, etc. can be set via the -Link. (pplicable -Link version: er.1.10) Start, stop and monitor displays can be set via the -Link. Serial communication reduces wiring. servo distributed control system can be easily structured. Parameter unit, MR-PRU03 (optional), makes parameter setting and operation monitoring easier. IO command positioning is possible by using extension IO unit, MR-J3-01 (optional) (vailable soon). (Total digital input: 3 points. Total digital output: 19 points.) System configuration -Link Master unit (Programmable controller) (ote 3) -Link (ote 2) Personal computer communication cable (USB cable) : MR-J3USBBM or MR onfigurator (Setup software) MRZJ3-SETU21E(ote 1) (ote 3) P3 2 P3 2 P3 2 P3 2 Terminal resistor RE 0 Parameter unit MR-PRU03 otes: 1. The MRZJ3-SETU21E software version B1 or above is planned to be compatible with MR-J3-T type. 2. hen using only remote device stations, up to 2 servo amplifiers can be connected as 1 station occupied, and up to 32 servo amplifiers as 2 stations occupied. 3. USB interface ( connector) and RS-22 interface ( connector) are mutually exclusive. They cannot be used at the same.

2 specifications MR-J3-10T 20T 0T 0T 70T 100T 200T 30T 00T 700T 11KT 1KT 22KT 10T1 20T1 0T1 Main circuit power supply ontrol circuit power supply oltage / frequency Permissible voltage fluctuation Permissible frequency fluctuation oltage / frequency Permissible voltage fluctuation Permissible frequency fluctuation 3-phase 200 to 230 0/0Hz or 1-phase 200 to 230 0/0Hz For 3-phase 200 to 230: 3-phase 170 to 23 For 1-phase 200 to 230: 1-phase 170 to phase 200 to 230 0/0Hz 3-phase 170 to 23 ±% maximum 1-phase 200 to 230 0/0Hz 1-phase 170 to 23 ±% maximum 1-phase 100 to 0 0/0Hz 1-phase 8 to 2 1-phase 100 to 0 0/0Hz 1-phase 8 to 2 Power consumption () Interface power supply 2 ±10% (required current capacity: 10m (ote 1)) ontrol system Sine-wave PM control / current control system ynamic brake Built-in External option Built-in Safety features ommand interface ommand method Operation mode Remote register o. input data input utomatic operation mode utomatic continuous operation Manual operation mode (JOG) Home position return mode og system ount system ata set system Stopper system Ignore home (Servo-on position as home position) og system rear end reference ount system front end reference og cradle system og system adjacent Z phase reference og system front end reference og less Z phase reference utomatic positioning to home position function Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage / sudden power outage protection, overspeed protection, excess error protection -Link communication (er.1.10), IO command (extension IO unit MR-J3-01 (optional) is required), or RS-22 communication Possible with -Link communication when 2 stations occupied Possible with -Link communication, IO command or RS-22 communication -Link communication (when 1 station occupied): 31 points -Link communication (when 2 stations occupied): 2 points IO command: 2 points (extension IO unit MR-J3-01 (optional) is required.) RS-22 communication: 2 points Possible with -Link communication or RS-22 communication o. input or point table data input system. Each positioning operation based on position and speed data. Speed changing operation (2 to 2 speeds), automatic continuous positioning operation (2 to 2 points) Inches upon contact input, -Link communication or RS-22 communication based on speed data set by a parameter. Returns to home position upon Z phase pulse count after passing through near-point dog. irection for return to home position selectable, home position shift amount and home position address settable, Returns to home position upon encoder pulse count after touching near-point dog. irection for return to home position selectable, home position shift amount and home position address settable, Returns to home position without dog. Sets any position as home position using manual operation, etc. Home position address settable Returns to home position upon hitting end of stroke. irection for return to home position selectable, home position address settable Uses position where the servo on signal (SO) turns O as home position. Home position address settable Returns to home position with respect to the rear end of a near-point dog. irection for return to home position selectable, home position shift amount and home position address settable, Returns to home position with respect to the front end of a near-point dog. irection for return to home position selectable, home position shift amount and home position address settable, Returns to home position upon the first Z phase pulse with respect to the front end of a near-point dog. irection for return to home position selectable, home position shift amount and home position address settable, Returns to home position upon the Z phase pulse right before a near-point dog with respect to the front end of a near-point dog. irection for return to home position selectable, home position shift amount and home position address settable, Returns to home position to the front end of a near-point dog with respect to the front end of a near-point dog. irection for return to home position selectable, home position shift amount and home position address settable, Returns to home position to the first Z phase pulse with respect to the first Z phase pulse. irection for return to home position selectable, home position shift amount and home position address settable High-speed automatic positioning to a defined home position Structure Self-cooling, open (IP00) Fan cooling, open (IP00) Self-cooling, open (IP00) Environment mbient temperature (ote 2) mbient humidity tmosphere Elevation / ibration Mass (kg [lb]) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) 0 to (32 to 1 F) (non freezing), storage: -20 to (- to 9 F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1.0 (2.2) 1. (3.1) 1000m or less above sea level /.9m/s 2 maximum 1. (3.1) otes: 1. 10m is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. 2. The MR-J3-30T or smaller servo amplifier can be installed closely. In this case, keep the ambient temperature within 0 to (32 to 1 F), or use them with 7% or less of the effective load rate. 2.3 (.1) 2.3 (.1). (10).2 () 18 (0) 18 (0) 19 (2) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2)

3 ommand methods The following three types of command methods are available. Remote register (ote) o. input data input Sets position data and servo motor speed data directly to the remote register, and then executes positioning. Specifies position data and servo motor speed data set previously with the point table o., and then executes positioning. Sets position data and servo motor speed data to the point table, and then executes positioning. ote: Setting range and description for the position data and servo motor speed data are same as for the point table. Refer to the <> below. <>: The following two types of point tables are available. bsolute value command method: Moves to the address (absolute value) based on the home position. Item Position data Setting range to Unit X10 STM m escription Using as the absolute value command method Sets the address. STM is the ratio to the data. Using as the incremental value command method Sets the movement amount. STM is the ratio to the data. Sets the command speed for the servo motor used for positioning. Servo motor 0 to speed permissible r/min cceleration constant 0 to ms Sets the acceleration constant. (ote 2) eceleration constant 0 to ms Sets the deceleration constant. (ote 2) well 0 to ms Runs the next point table after the set dwell. Using as the absolute value command method 0: Positions and stops (waits for start signal). uxiliary 1: ontinues operation for the next point table without stopping. 0 to 3 - function Using as the incremental value command method 2: Positions and stops (waits for start signal). 3: ontinues operation for the next point table without stopping. M code (ote 1) 0 to 99 - Sets output code when positioning completes. (Example of setting point table data) Point table o. Position data Servo motor speed cceleration constant eceleration constant well uxiliary function M code : : : : : : : : If the point table o.1's auxiliary function is 1 or 3, continuous positioning is carried out based on the point table as shown in the " uxiliary function 1 or 3" below. If the point table o.1's auxiliary function is 0 or 2, a start signal must be issued as shown in " uxiliary function 0 or 2" below. uxiliary function 1 or 3 Speed uxiliary function 0 or 2 Speed Position address Start signal o o.2 Position address Start signal o.1 o.2 (ote 1) M code M code data o.1 (ote 1) M code M code data o.1 M code data o.2 (2) Incremental value command method: Moves from the current value according to the set position data. Item Setting range Unit escription Position data 0 to X10 STM m Sets the movement amount. Servo motor 0 to Sets the command speed for the servo motor used for r/min speed permissible positioning. cceleration constant 0 to ms Sets the acceleration constant. (ote 2) eceleration constant 0 to ms Sets the deceleration constant. (ote 2) well 0 to ms Runs the next point table after the set dwell. uxiliary 0: Positions and stops (waits for start signal). 0, 1 - function 1: ontinues operation for the next point table without stopping. M code (ote 1) 0 to 99 - Sets output code when positioning completes. (Example of setting point table data) Point table o. Position data Servo motor speed cceleration constant eceleration constant well uxiliary function M code : : : : : : : : If the point table o.1's auxiliary function is 1, continuous positioning is carried out based on the point table as shown in the " uxiliary function 1" below. If the point table o.1's auxiliary function is 0, a start signal must be issued as shown in " uxiliary function 0" below. uxiliary function 1 Speed uxiliary function 0 Speed o.1 o.2 o.1 o.2 Position address Start signal Position address Start signal (ote 1) M code M code data o.1 (ote1) M code M code data o.1 M code data o.2 otes: 1. hen using M code, extension IO unit MR-J3-01 (optional, available soon) is required. M code is digital output from MR-J3-01. Remote output is not possible. 2. S-pattern acceleration/deceleration constant is set by parameters. 3

4 MO LM/ G T PRM Fn SHIFT ES E B F PRU03 TE ST F ST OP RESET Standard wiring diagram onnection of control signals (ote 1) (ote 3) 2 power supply for interface Ready (ote 7) Malfunction Home position return completion Encoder Z-phase pulse (differential line driver) Encoder -phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) ontrol common (ote ) Forward stroke end Reverse stroke end LZ LZR L LR LB LBR 10m maximum IOM OOM (ote ) Forced stop EMG ear point dog OG LSP LS 10m maximum R1 R R2 LM R3 ZP 10m maximum (ote 8) PLTE P RP R 2 P (ote ) (ote 2) -Link cable Parameter unit STEP. 10m maximum -Link Master unit (Programmable controller) - RE otes: 1. onnections other than shown in the diagram are same as for MR-J3- type. Refer to "MELSERO-J3 catalog". 2. Use a commercial L cable (EI8 compatible). personal computer can be connected using RS-22/RS-232 conversion cable. Refer to the section, Ordering Information for ustomers in "MELSERO-J3 catalog" for the conversion cable. 3. Use the power supply 2±10% (required current capacity: 10m). 10m is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use.. onnect the forced stop EMG (b contact) or validate the forced stop signal with the parameter o.p01.. lose the stroke end signals LSP and LS (b contact) or validate the stroke end signals with the parameter o.p01 when operating.. The connector is used only when operated with -Link communication. Manufacture a -Link cable using the connector supplied with the servo amplifier. 7. Malfunction signal (LM) is turned on during normal operation when no alarms have been triggered. 8. Use the optional connector, MR-J2M for the connector. IO command positioning with MR-J3-01 (optional: vailable soon) (ote) 2 power supply for interface o. selection 1 to 8 Servo on Reset External torque limit selection Internal torque limit selection Manual pulse generator scale 1, 2 Override selection utomatic/manual selection Temporary stop/restart Proportional control Forward rotation start Reverse rotation start 10m maximum IOM OOM I0 I1 I2 I3 I I I I7 SO RES TL TL1 TP0 T OR M0 TSTP P ST1 ST2 onnects directly with the 7 connector of the servo amplifier,. Extension IO unit MR-J PLTE IOM M00 M01 M02 M03 M10 M11 M M PUS ME PO IP R 1R TL MO1 MO2 R1 R2 R3 R R R R7 R8 R9 R10 R11 R R R R1 R1 2m maximum larm code output M code output Temporary stop Positioning complete Phase match In position Upper limit setting Override 10/0 to 200% Lower limit setting Upper limit setting 10k 10k nalog torque limit +10/maximum torque nalog monitor output 1 nalog monitor output 2 2m maximum ote: Use the power supply 2±10% (required current capacity: 800m). 800m is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. IOM and OOM of, and IOM and OOM of MR-J3-01 (optional) are not connected internally. onnect them externally.

5 Extension IO unit MR-J3-01 (vailable soon) imensions when the extension IO unit is installed MR-J3-10T to 30T MR-J3-00T, 700T MR-J3- T MR-J3-01 MR-J3- T MR-J P L L System configuration P3 2 0 MR-J3-01 IO command device Model MR-J3-10T to 100T MR-J3-200T, 30T MR-J3-00T, 700T ariable dimensions (mm) L ote: For MR-J3-11KT to 22KT, MR-J3-01 can be built into the servo amplifier. Specifications Item escription Model MR-J3-01 Function Extension digital input/output, extension analog input/output, extension RS-22 communication igital input 30 points, photocoupler insulation 2 (external supply), sink/source compatible, internal limit resistance:.kω 1 points, photocoupler insulation, open collector, 2 (external supply), igital output sink/source compatible, Permissible current: 0m maximum, inrush current: 100m maximum nalog input 3ch, 0 to ±10, internal resistance: kω ( bits) nalog output 2ch, 0 to ±, maximum output current: 1m ( bits) ommunication interface RS-22 communication output Usable as analog power supply Permissible current: 30m Structure Self-cooling, open (IP00) mbient temperature 0 to (32 to 1 F) (non freezing), storage: -20 to (- to 9 F) (non freezing) Environment mbient humidity 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) tmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level ibration.9m/s 2 maximum Mass (g [lb]) 0 (0.31) imensions (80) connector (MR-) onnector E Shell kit F0-008 For earth 0 connector (MR-J3) onnector EL Shell kit (Unit: mm)

6 MO LM/ G T PRM Fn SHIFT ES E B PRU03 TEST RE STOP RESET Parameter unit MR-PRU03 The parameter unit with a 1 characters lines display, is available as an option. iring and communication method RS-22 communication onnectable up to 32 axes with multi-drop system Parameter unit MR-PRU03 F F STEP 0. (2) (2) (2) RS-22 (3) : Use 10BSE-T cable (EI8 compatible), etc. Keep the distance between the branch connector and servo amplifier as short as possible. (2) : Branch connector: BMJ-8 (HHIKO ELETRI O., LT) is recommended. (3) : onnect a terminal resistor 10Ω. imensions Punched hole M3 screw 81. <Full scale Parameter unit (MR-PRU03)> - hole (Front view) (Side view) (Rear view) 0 0 (Mounting hole machining dimensions) (Unit: mm) Specifications Item escription Model MR-PRU03 Power supply Receives power from the servo amplifier Parameter mode Basic setting parameters, gain/filter parameters, extension setting parameters, input/output setting parameters urrent position, command position, command remaining distance, override, point table o., Monitor mode cumulative feedback pulses, droop pulses, regenerative load ratio, effective load ratio, peak load ratio, instantaneous torque, within one revolution position, BS counter, servo motor speed, bus voltage, load inertia moment ratio iagnosis mode External input/output display, output signal forced output, motor information larm mode urrent alarm, alarm history Test operation mode JOG operation, positioning operation, O forced output, motor-less operation, single-step feed mode Position data, servo motor speed, acceleration/deceleration constant, dwell, auxiliary function, M code reference isplay L system (1 characters lines) mbient temperature in operation -10 to ( to 1 F) (non freezing) mbient temperature in operation 90%RH maximum (non condensing) Storage temperature -20 to (- to 9 F) (non freezing) Storage humidity 90%RH maximum (non condensing) tmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Mass (g [lb]) 0 (0.29) Functions Environment

7 L1 P 1 U HRGE HRGE L.RU R L1 P 1 U HRGE L.RU R L.RU R L.RU R 2 HRGE L1 U HRGE L1 P 1 U HRGE P 1 L.RU R L.RU R L.RU R L.RU R dimensions MR-J3-10T, 10T1 (ote1, 2) MR-J3-20T, 20T1 (ote1, 2) mounting hole 0 80 MR-J3-0T, 0T1 (ote1, 2) MR-J3-0T (ote1, 2) mounting hole (Unit: mm) 1 P P P3 L1 L1 P U 1 For 1-phase For 3-phase or 1-phase 200 hen MR-J3BT is (8) 2. P3 L1 L1 P U 1 For 1-phase For 3-phase or 1-phase 200 (8) hen MR-J3BT is MR-J3-70T (ote1, 2) MR-J3-100T (ote1, 2) mounting hole MR-J3-200T (ote1, 2) MR-J3-30T (ote1, 2) 90 8 mounting hole P hen MR-J3BT is (8) 7 Fan (airflow direction) 1 P hen MR-J3BT is (8) 7 Fan (airflow direction) P3 L1 P U 1 P3 L1 U P 1 MR-J3-00T (ote2) MR-J3-700T (ote2) (7.) 0 2- mounting hole Fan (airflow direction) 2 hen MR-J3BT is TE2 TE1 Terminal diagram (with terminal cover open) TE3 Three ground terminals (M) (7.) mounting hole Fan (airflow direction) 2 hen MR-J3BT is TE3 TE1 Terminal diagram (with terminal cover open) 2 TE2 Three ground terminals (M) TE2 1 TE3 TE1 L1 P U TE1 : M TE2 : M3. TE3 : M TE3 TE1 L1 P U TE2 1 TE1 : M TE2 : M3. TE3 : M otes: 1. The connectors, and P3 (insertion type) are supplied with the servo amplifier. 2. The connector is supplied with the servo amplifier. 7

8 HRGE L.RU R L.RU R dimensions (Unit: mm) MR-J3-11KT (ote) MR-J3-1KT (ote) MR-J3-22KT (ote) mounting hole Fan (airflow direction) Terminal diagram (with terminal cover open) hen MR-J3BT is =1 TE TE L1 U P Model Terminals MR-J3-11KT,1KT L1,,,U,,,,P,,, M,1 M M10 MR-J3-22KT M8 M ote: The connector is supplied with the servo amplifier. S0-E<MEE>