Driver. 3 Extension Cables ( Page E-155)

Transcription

1 Motorized ctuators System Configuration Not supplied DRS Series Compact Linear ctuator ccessories (Sold separately) Mounting Plates ( Page E-54) Limit Sensor (Connected by the customer) 2 DIN Rail Mounting Plate ( Page E-57) Extension Cables ( Page E-55) Driver 4 General-Purpose Cables ( Page E-5) Number Name Overview Mounting Plates Dedicated mounting bracket used for installing the actuator 2 DIN Rail Mounting Plate Use this when installing the driver to a DIN rail. Extension Cables Cable for extending the wiring distance between the actuator and driver ( m) 4 General-Purpose Cables General-purpose cable for connecting the driver and programmable controller ( m, 2 m) 5 Connector Terminal Block Conversion Unit Set of terminal block and cable for connecting the driver and programmable controller ( m) System Configuration Example DRS Series Extension Cable (2 m) Sold Separately Mounting Plate Connector Terminal Block Conversion Unit ( m) DRS42S2-4K CC2IP PDRL-42 CC5T The system confi guration shown above is an example. Other combinations are available. Programmable Controller 24 VDC Power Supply or 5 Connector Terminal Block Conversion Unit ( Page E-57) Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-2

2 Compact Linear ctuators DRS Series Product Number Code DRS 42 S 2 G 4 M K Series Name DRS: DRS Series 2 Frame Size 2: 2 mm 42: 42 mm Motor Type S: 4 Drive System : Rolled Ball Screw Type B: Ground Ball Screw Type 5 Lead : mm 2: 2 mm Type Blank: Standard Type G: Guide Type 7 Stroke : mm ( 2 mm) 4: 4 mm ( 42 mm) : mm ( 2 mm) : mm ( 42 mm) dditional Function Blank: Without dditional Function M: With Electromagnetic Brake N: With djusting Knob 9 Power Supply Voltage K: 24 VDC Driver Type : DRSD -K Product Line Rolled Ball Screw Type Frame Size (mm) 2 42 Type dditional Function Without dditional Function With Electromagnetic Brake With djusting Knob Product Name Product Name Product Name Standard Type DRS2S-K DRS2S-NK DRS2S-K Guide Type DRS2SG-K DRS2SG-NK Standard Type DRS42S2-4K DRS42S2-4MK DRS42S2-4NK DRS42S2-K Guide Type DRS42S2G-4K DRS42S2G-4MK DRS42S2G-4NK Ground Ball Screw Type Frame Size (mm) 2 42 Type dditional Function Without dditional Function With Electromagnetic Brake With djusting Knob Product Name Product Name Product Name Standard Type DRS2SB-K DRS2SB-NK DRS2SB-K Guide Type DRS2SBG-K DRS2SBG-NK Standard Type DRS42SB2-4K DRS42SB2-4MK DRS42SB2-4NK DRS42SB2-K Guide Type DRS42SB2G-4K DRS42SB2G-4MK DRS42SB2G-4NK The following items are included in each product. ctuator, Surge Suppressor, Driver, Control I/O Connector, Power Supply Connector, Operating Manual Electromagnetic brake type only E-24 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E-22 / System Configuration E-2 / Product Line E-24 / Specifications, Characteristics E-25 Dimensions E-27 / Connection and Operation E- / Motor and Driver Combinations E-5

3 Motorized ctuators Specifications ctuator Standard Type Product Name DRS2S -K DRS2S -NK DRS2S -K DRS42S 2-4K DRS42S 2-4NK DRS42S 2-K DRS42S 2-4MK Electromagnetic Brake Without Electromagnetic Brake Without Electromagnetic Brake With Electromagnetic Brake Maximum Vertical Transportable Mass kg Maximum Speed 2 mm/s Maximum cceleration m/s Maximum Thrust Force N Maximum Holding Force Power ON 4 N Power OFF N Electromagnetic Brake N 5 Repetitive Positioning ccuracy mm Rolled Ball Screw Type: ±.2 Ground Ball Screw Type: ±.5 Lost Motion mm Rolled Ball Screw Type:. Ground Ball Screw Type:.5 Resolution 5 mm..2.2 Lead mm 2 2 Stroke mm : : 4: 4 : 4 Mass (With adjusting knob ) kg.2 (.2). (.).7 Guide Type Product Name DRS2S G-K DRS2S G-NK DRS42S 2G-4K DRS42S 2G-4NK DRS42S 2G-4MK Electromagnetic Brake Without Electromagnetic Brake Without Electromagnetic Brake With Electromagnetic Brake Maximum Horizontal Transportable Mass kg Maximum Vertical Transportable Mass kg Maximum Speed 2 mm/s Maximum cceleration m/s Maximum Thrust Force N Maximum Holding Force Power ON 4 N Power OFF N Electromagnetic Brake N 5 Maximum Load Moment N m MP:. MY:.24 MR:.5 MP:. MY:. MR: 2.5 MP:. MY:. MR: 2.5 Repetitive Positioning ccuracy mm Rolled Ball Screw Type: ±.2 Ground Ball Screw Type: ±.5 Lost Motion mm Rolled Ball Screw Type:. Ground Ball Screw Type:.5 Resolution 5 mm..2.2 Lead mm 2 2 Stroke mm 4 4 Mass (With adjusting knob ) kg.5 (.) (.). Either or B indicating the drive system is entered where the box is located within the product name. When the power is turned off, or when in an all windings off situation, the actuator loses its thrust force or holding force. s such, it can no longer keep the load in position or withstand an external force. 2 Use each actuator at or below the following maximum speed in a operating temperature range of to + C: DRS2: 2 mm/s The maximum thrust is measured during constant-speed operation in the horizontal direction with no load applied to the moving parts (joint). Thrust force varies with load mass and acceleration. 4 The holding force is the value when the automatic current cutback function is ON (DRS2: 4%, DRS42: 5%). 5 desired resolution can be set from among four levels. Note Use the actuator in conditions where its surface temperature will not exceed 9 C. The repetitive positioning accuracy is measured at a constant temperature under a constant load. How to read specifications table Page E-2 Load Moment MP MP MY MY MR Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-25

4 Compact Linear ctuators DRS Series Electromagnetic Brake Type of Electromagnetic Brake Power Supply Input Voltage/Current Brake ctivation/release Time Time Rating Power Off ctivated Type 24 VDC±5%. ctivate Time: 2 ms Release Time: ms Continuous Driver Product Name DRSD7-K DRSD-K Power Supply Voltage 24 VDC±% Input Current.. Speed and Positioning Control Command Pulse Input Maximum Input Pulse Frequency 25 khz (When the pulse duty is 5%) Protective Functions When the protective functions are activated, an alarm signal is output and the motor will coast to a stop. Overload, Overvoltage, Speed Error, Overspeed, EEPROM Data Error, Sensor Error, System Error Photocoupler Input, Input Resistance: 22 Ω Input current 7 2 m Input Signals Forward (CW) Pulse and Backward (CCW) Pulse (Negative logic pulse input), Pulse and Traveling Direction Switching (Negative logic pulse input), ll Windings Off, larm Clear, Resolution Select Output Signals Photocoupler and Open-Collector Output External Use Condition: VDC, 5 m max. (Positioning completion signal, alarm signal, timing signal) Transistor and Open-Collector Output External Use Condition: VDC, 5 m max. (Feedback pulse /B-phase signal) Mass.25 kg General Specifications These are the values after rated operation under normal ambient temperature and humidity. Item ctuator (Motor) Driver Thermal Class (B) [Recognized as 5 () under the UL and CS Standards] Insulation Resistance The measured value is MΩ min. when a 5 VDC megger is applied between the following places: Case Motor and Sensor windings The measured value is MΩ min. when a 5 VDC megger is applied between the following places: Heat sink Power input terminal No abnormality is judged even with application between the following places for No abnormality is judged even with application between the following places for Dielectric Strength Operating Environment (In operation) mbient Temperature mbient Humidity tmosphere minute: Case Motor and sensor windings.5 kvc 5 Hz or Hz +4 C (non-freezing) minute: Heat sink Power input terminal.5 kvc 5 Hz or Hz 5% max. (non-condensing) Use in an area without corrosive gases or dust. The product should not be exposed to water, oil or other liquids. Note Do not measure insulation resistance or perform the dielectric strength test while the actuator and driver are connected. Positioning Distance Positioning Time (Reference) The positioning time (reference) can be checked from the positioning distance. The graphs below show the characteristics when operated at maximum speed and maximum acceleration. (Velocity Filter: "") DRS2 DRS Positioning Time [s] mm/s 24 mm/s Positioning Time [s] mm/s mm/s Positioning Distance [mm] Use each actuator at the following starting speed: DRS2:.2 mm/s or less DRS42:.4 mm/s or less Positioning Distance [mm] 5 4 E-2 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E-22 / System Configuration E-2 / Product Line E-24 / Specifications, Characteristics E-25 Dimensions E-27 / Connection and Operation E- / Motor and Driver Combinations E-5

5 Motorized ctuators Dimensions (Unit = mm) ctuator Rolled Ball Screw Type Standard Type Frame Size 2 mm Product Name ctuator Product Name Mass kg DRS2S-K DRS2S-K.2 DRS2S-NK DRS2S-NK.2 ϕ2 (.5) djusting Knob ±2 72.2± B B.5.5 Motor Leads M 5557-R (Molex) Frame Size 2 mm Product Name ctuator Product Name Mass kg DRS2S-K DRS2S-K.2 4 max..7 ϕ4.2 ϕ (Effective stroke ) 72.2± (Effective stroke ) 5 B B.5.5 Motor Leads M 5557-R (Molex) ϕ. ϕ4. ϕ ϕ. ϕ4. ϕ22. (h) ϕ ϕ22. (h) B-B B-B 2 2± ± ±. 2 ϕ 2 4 M2.5 2±. 2 ϕ 4 M2.5 Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories The dimensions of apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. TEL Germany: UK/Ireland: Italy: France: Other Countries: E-27

6 Compact Linear ctuators DRS Series Ground Ball Screw Type Standard Type Frame Size 2 mm Product Name ctuator Product Name Mass kg DRS2SB-K DRS2SB-K.2 DRS2SB-NK DRS2SB-NK.2 djusting Knob ϕ2 (.5) 2 2.7±2 72.2± 5 5 B B (Effective stroke ) M ϕ. ϕ4 ϕ ϕ22. (h) 2 2±. 2± Motor Leads 5557-R (Molex) 2 ϕ B-B - 4 M2.5 Frame Size 2 mm Product Name ctuator Product Name Mass kg DRS2SB-K DRS2SB-K.2 ϕ max. 72.2± (Effective stroke ) ϕ4 5 B B M ϕ. ϕ4 ϕ ϕ22. (h) 2 2±. 2± Motor Leads 5557-R (Molex) 2 B-B - ϕ 4 M2.5 The dimensions of apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. E-2 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E-22 / System Configuration E-2 / Product Line E-24 / Specifications, Characteristics E-25 Dimensions E-27 / Connection and Operation E- / Motor and Driver Combinations E-5

7 Motorized ctuators Rolled Ball Screw Type/Ground Ball Screw Type Standard Type Frame Size 42 mm Product Name ctuator Product Name Mass kg DRS42S2-4K DRS42S2-4K. DRS42SB2-4K DRS42SB2-4K. DRS42S2-4NK DRS42S2-4NK. DRS42SB2-4NK DRS42SB2-4NK. (.5) djusting Knob ϕ ±2 97.± Frame Size 42 mm Product Name ctuator Product Name Mass kg DRS42SB2-K DRS42SB2-K. DRS42S2-K DRS42S2-K. ϕ Motor Cable ϕ7 2 (Effective stroke 4) ϕ ϕ R (Molex) max. 97.± 2 2 (Effective stroke 2) ϕ Motor Cable ϕ7 ϕ ϕ4 ϕ25. (h) 5557-R (Molex) ϕ25. (h) M4 Deep M4 Deep 42 ± ± ϕ4.5 ϕ4.5 4 M4 ± M4 ±. 42 Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories The dimensions of apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. TEL Germany: UK/Ireland: Italy: France: Other Countries: E-29

8 Compact Linear ctuators DRS Series Frame Size 42 mm Product Name ctuator Product Name Mass kg DRS42S2-4MK DRS42S2-4MK.7 DRS42SB2-4MK DRS42SB2-4MK.7 ±2 2 (Effective stroke 4) 42 ±. M4 Deep 5 2 ϕ25. (h) 4 ϕ ϕ4 ± Electromagnetic Brake Leads mm WG2 Motor Cable ϕ R (Molex) 2 ϕ4.5 4 M4 - Rolled Ball Screw Type Guide Type Frame Size 2 mm Product Name ctuator Product Name Mass kg DRS2SG-K DRS2SG-K.5 DRS2SG-NK DRS2SG-NK R (Molex) Motor Leads ±. 4 M Deep 2 - ϕ 4 M2.5 2±..2±.5 ϕ ϕ 2±.5 ±. 2 M 2±. ϕ22. (h) 22 2±..5± 4± djusting Knob (.5) 72.2± (Effective stroke ) 2 2.7±2 The dimensions of apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. E- ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E-22 / System Configuration E-2 / Product Line E-24 / Specifications, Characteristics E-25 Dimensions E-27 / Connection and Operation E- / Motor and Driver Combinations E-5

9 Motorized ctuators Ground Ball Screw Type Guide Type Frame Size 2 mm Product Name ctuator Product Name Mass kg DRS2SBG-K DRS2SBG-K.5 DRS2SBG-NK DRS2SBG-NK. 9±. ϕ2 2 4 M Deep djusting Knob (.5) 5 2± ± 2.7±2.2± R (Molex) Motor Leads 2 45 ϕ (Effective stroke ) Rolled Ball Screw Type/Ground Ball Screw Type Guide Type Frame Size 42 mm Product Name ctuator Product Name Mass kg DRS42S2G-4K DRS42S2G-4K DRS42SB2G-4K DRS42SB2G-4K DRS42S2G-4NK DRS42S2G-4NK. DRS42SB2G-4NK DRS42SB2G-4NK. 2±. 2 4 M4 5.5 Deep ϕ2 djusting Knob ±. 4.5±.5 97.±.± (.5) R (Molex) Motor Cable ϕ ±.5 42 ϕ4 ± M 7 (Effective stroke 4) ϕ 4 M2.5 2±. 44.5± M4 2±. ϕ22. (h) 22 2±..5± 4± 2 - ±. 42 ϕ4.5 4 M4 ϕ25. (h) 22 ±. 4± 5.5± Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories The dimensions of and apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. TEL Germany: UK/Ireland: Italy: France: Other Countries: E-

10 Compact Linear ctuators DRS Series Frame Size 42 mm Product Name ctuator Product Name Mass kg DRS42S2G-4MK DRS42S2G-4MK. 2 Electromagnetic Brake Leads mm WG2 4 M4 5.5 Deep R (Molex) Motor Cable ϕ7 ϕ ± M4 2±. 4.5± ϕ ±.5 2 M4 2±. ±. ϕ25. (h) 22 ±. 4± 5.5± ± (Effective stroke 4) 42 Driver Driver Product Name: DRSD7-K, DRSD-K Mass:.25 kg 7 45 max R Included Control I/O Connector Case : 54- (Molex) Connector : 54-9 (Molex) Power Supply Connector Connector : R (Molex) Connector Crimp Terminal : 555TL (Molex) ϕ.5 Thru 4 max. (Parts mounting side) E-2 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E-22 / System Configuration E-2 / Product Line E-24 / Specifications, Characteristics E-25 Dimensions E-27 / Connection and Operation E- / Motor and Driver Combinations E-5

11 Motorized ctuators Connection and Operation Names and Functions of Driver Parts Signal Monitor Display LED Indicators Indication Color Functions Lighting Condition LED Green Power Supply Indication When power is applied LED2 Red larm Indication Blinks when protective functions are activated larm Contents Function Switches Indication Switch Name Functions This function is for selecting the actuator resolution. Factory Setting: OFF Resolution (Unit: mm) SW /2 SW 4 Resolution Select Switch Pulse Input Mode Switch SW Model Blink Count Functions Operating Condition 2 Overload Protection The motor has been operated continuously over 5 seconds under a load exceeding the maximum torque. Overvoltage Protection The inverter voltage of the driver exceeded the permissible value. 4 Speed Error Protection The actuator cannot accurately follow at the indicated pulse speed. Overspeed The set speed is too high. 7 EEPROM Data Error parameter has been damaged. Sensor Error The power source is turned ON when the motor cable is not connected to the driver. Lighting System Error The driver has a fatal error. OFF ON OFF ON 2 OFF OFF ON ON DRS DRS The settings of this switch are compatible with the following two types of pulse input modes: P for the -pulse input mode 2P for the 2-pulse input mode. (Factory Setting) Note lways turn the power OFF before switching resolution or pulse input, and turn it ON again after you have made the change. When resolution select switch 2 is set to "ON," the resolution setting will not change even if a resolution select signal is input. Current djustment Switch Indication Switch Name Function SW Current djustment Switch The motor running current can be lowered to suppress temperature rise in the actuator and driver, if there is a sufficient margin for motor torque. Velocity Filter djustment Switch Indication Switch Name Function SW2 Velocity Filter djustment Switch Motor Connector Power Input Connector This switch is used to make adjustments when a smooth start/ stop or smooth motion at low speed operation is required. Speed Set to Set to F Difference in Characteristics Made by the Velocity Filter Time I/O Signals Indication I/O Pin No. Code Signal Name External Power Supply Input 2 GND Vcc+24 V Power Supply for Signal Control CCW (DIR.) CCW Pulse Input CCW (DIR.) (Traveling direction) CW (PLS) CW Pulse 2 CW (PLS) (Pulse) BSG B-Phase Pulse Output Output 4 GND (Open collector) 5 SG -Phase Pulse Output GND (Open collector) CN Input 2 CL 22 CL larm Clear 2 TIM. Timing 24 TIM. (Open collector) Output 25 LRM larm 2 LRM 27 2 Output 29 END Positioning END Completion Input 2 Resolution Select C.OFF 4 C.OFF ll Windings Off 5 ( ) indicates the signal name for the setting in -pulse input mode. The initial setting is the 2-pulse input mode. Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-

12 Compact Linear ctuators DRS Series Connection Diagram Customer's Controller Driver ctuator V (+5 24 VDC) (Pin No.) CN Twisted-Pair Wire 22 Ω Connector CW Pulse Signal 7 2 m CN2 (Pulse signal) 22 Ω Black 2 Red 2 Surge Suppressor V V R CCW Pulse Signal (Traveling direction signal) R larm Clear Signal R Resolution Select Signal R ll Windings Off Signal R m 4.7 kω 5 m 22 Ω m 4.7 kω 5 m 22 Ω m 4.7 kω 5 m 22 Ω m Input Signal GND +24 VDC±5% 2 Electromagnetic brake type only (Correct polarity must be ensured.) V V (+ VDC max.) R2 Positioning Completion Signal 5 m max. 2 R2 Timing Signal 24 V 5 m max. V (+ VDC max.) 29 5 m max. 25 R2 larm Signal 2 Output Signal CN Power Supply Voltage 24 VDC±% +24 V GND 24 VDC Power Supply V -Phase Pulse B-Phase Pulse m max. 5 m max. Notes on Wiring I/O Signal Connection Input Signal The external resistor is not needed when the voltage is 5 VDC. If voltage exceeding 5 VDC is applied, connect an external resistor R so that the current becomes 7 to 2 m. Example: V is 24 VDC, R:.5 to 2.2 kω.5 W or more Pin becomes +COM when the alarm clear signal, resolution select signal and all windings off signal are used at 24 VDC. Connect +24 VDC to pin and do not connect anything to pins, or. Output Signal Check the specifications of all devices to be connected and if the current will exceed 5 m, connect an external resistor R2. Use a twisted-pair wire of WG2 to 24 (. to.2 mm 2 ). Since the maximum transmissible frequency drops as the pulse line becomes longer, keep the wiring length as short as possible (within 2 m). Technical reference Page G-4 Provide a distance of mm or more between the I/O signal lines and power lines (power supply lines, motor lines, etc.). Power Connection Use wires of WG2 to (.5 to.75 mm 2 ). Incorrect polarities of the DC power supply input will lead to driver damage. Make sure that the polarity is correct before turning power on. Extension of Motor Cable To extend the wiring distance between the actuator and driver, use an extension cable (sold separately). The wiring distance can be extended to a maximum of m. Connecting the Electromagnetic Brake Use a shielded cable of WG24 (.2 mm 2 ) or thicker. Use power supplies of 24 VDC ±. or more for electromagnetic brakes. Connect the red lead wire from the actuator to the +24 VDC terminal on the DC power supply and the black lead wire to the GND terminal on the DC power supply. Correct polarity (+ and Timing Chart for Electromagnetic Brake Operation To release the electromagnetic brake, wait.5 seconds or more after turning on the driver power supply. The load may fall down. ON Driver Power Supply OFF.5 s min. Electromagnetic Brake ON Power Supply OFF ) must be ensured when connecting the electromagnetic brake lead wires to the DC power supply. If polarity is incorrect, the electromagnetic brake will not operate. Keep the wiring distance as short as possible to suppress noise. To protect the switch contacts and prevent noise, always connect a surge suppressor (included). General separate hand crimp tool is required to crimp the supplied power connector and lead wire. If noise generated by the motor cable or power supply cable causes a problem with the specific wiring or layout, shield the cable or use ferrite cores. E-4 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E-22 / System Configuration E-2 / Product Line E-24 / Specifications, Characteristics E-25 Dimensions E-27 / Connection and Operation E- / Motor and Driver Combinations E-5

13 Motorized ctuators ctuator and Driver Combinations Product names for actuator and driver combination products are shown below. Rolled Ball Screw Type Frame Size (mm) Type dditional Functions Product Name ctuator Product Name Driver Product Name DRS2S-K DRS2S-K Standard Without dditional Function DRS2S-K DRS2S-K Type 2 With djusting Knob DRS2S-NK DRS2S-NK DRSD7-K Guide Type Without dditional Function DRS2SG-K DRS2SG-K With djusting Knob DRS2SG-NK DRS2SG-NK DRS42S2-4K DRS42S2-4K Without dditional Function Standard DRS42S2-K DRS42S2-K Type With Electromagnetic Brake DRS42S2-4MK DRS42S2-4MK 42 With djusting Knob DRS42S2-4NK DRS42S2-4NK DRSD-K Without dditional Function DRS42S2G-4K DRS42S2G-4K Guide Type With Electromagnetic Brake DRS42S2G-4MK DRS42S2G-4MK With djusting Knob DRS42S2G-4NK DRS42S2G-4NK Ground Ball Screw Type Frame Size (mm) Type dditional Functions Product Name ctuator Product Name Driver Product Name DRS2SB-K DRS2SB-K Standard Without dditional Function DRS2SB-K DRS2SB-K Type 2 With djusting Knob DRS2SB-NK DRS2SB-NK DRSD7-K Guide Type Without dditional Function DRS2SBG-K DRS2SBG-K With djusting Knob DRS2SBG-NK DRS2SBG-NK DRS42SB2-4K DRS42SB2-4K Without dditional Function Standard DRS42SB2-K DRS42SB2-K Type With Electromagnetic Brake DRS42SB2-4MK DRS42SB2-4MK 42 With djusting Knob DRS42SB2-4NK DRS42SB2-4NK DRSD-K Without dditional Function DRS42SB2G-4K DRS42SB2G-4K Guide Type With Electromagnetic Brake DRS42SB2G-4MK DRS42SB2G-4MK With djusting Knob DRS42SB2G-4NK DRS42SB2G-4NK Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-5

14 Compact Linear ctuators DRL Series In the compact linear actuator DRL Series, the drive mechanism adopts a 5-phase stepping motor with ball screw. This series achieves highly accurate positioning in a space saving design. Connection Information Technical reference Page G- Safety standards Page H-2 For detailed product safety standard information including standards, file number and certification body, please visit Features Compact Design and High Positioning ccuracy The actuator size was reduced through unique ideas that a motor manufacturer can generate. Using the original technology of Oriental Motor, the compact and lightweight body houses the linear motion mechanism as well as the rotating parts of the stepping motor. The DRL Series helps to achieve a significant reduction in the size of your equipment and system. Lineup of Rolled Ball Screw Type and Ground Ball Screw Type Rolled Ball Screw Type Repetitive Positioning ccuracy: ±.2 mm Ground Ball Screw Type Repetitive Positioning ccuracy: ±.5 mm If you are interested in the ground ball screw type, please contact the nearest Oriental Motor sales office. Compact DC Input Board Driver Meeting the Space- Saving Needs The compact, lightweight driver implements microstep drive. new IC allows the driver to provide various functions. Smooth Drive Function -Pulse/2-Pulse Input Mode Switching 25 Microstep Drive Resolution Settings are vailable Power Input Indicator LED Photocoupler Input Connector with Safety Lock (by Molex) Conforms to Safety Standards 25 mm Mass: 4 g Low Vibration with the Smooth Drive Function The smooth drive function automatically implements microstep drive based on the same travel amount and speed used in the full step mode, without changing the pulse input settings. This function is particularly useful when the system is operated in the full step or half step mode. Comparison of Speed Fluctuation Smooth Drive Function: OFF Speed Fluctuation [mm/s] STEP/R Time [s] Smooth Drive Function: ON Speed Fluctuation [mm/s] STEP/R 45 mm 5 mm Time [s] Compact Microstep Driver The microstep drive system allows you to set high resolutions up to /25 of the basic resolution of the actuator. This function is effective in meeting your low vibration and low noise operation needs at low speeds. The high-performance driver is also compact and lightweight, achieving a reduction of approximately 45% in size compared with a conventional full-step type driver. E- ORIENTL MOTOR GENERL CTLOGUE Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 22/2 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

15 Motorized ctuators System Configuration n example of a single-axis system configuration with the SGJY controller is shown below. Not supplied Controller (Sold separately) DRL Series Compact Linear ctuator Limit Sensors ccessories (Sold separately) 2 Mounting Plates ( Page E-54) (Connected by the customer) Driver Cable Sets ( Page E-57) Driver Controller ( Page -) 4 Connection Cables 2 ( Page E-55) 2 connection cable of. m is included with the DRL2 motor and driver package. 5 Motor Connector Set ( Page E-5) Number Name Overview Controller This controller gives commands needed to drive the actuator. 2 Mounting Plates Dedicated mounting bracket used for installing the actuator. Driver Cable Sets Cables for connecting the driver and motor, DC power supply or programmable controller (. m). 4 Connection Cables Lead wire with a connector crimped for connector-coupled actuators (. m, m). 5 Motor Connector Set Set of connector housings and contacts for use with connector-coupled actuators (for units). DIN Rail Mounting Plate Use this when installing the driver to a DIN rail. System Configuration Example Sold Separately DRL Series Driver Cable Set Controller Mounting Plate (. m) DRL2P-G SGJY-U LCS4SD5 PDRL-2 The system confi guration shown above is an example. Other combinations are available. Programmable Controller 24 VDC Power Supply 24 VDC Power Supply DIN Rail Mounting Plate ( Page E-57) Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-7

16 Compact Linear ctuators DRL Series Product Number Code DRL P 4-5 M G Series Name DRL: DRL Series 2 Frame Size 2: 2 mm 2: 2 mm 42: 42 mm : mm Motor Type P: Standard Motor 4 Drive System : Rolled Ball Screw Type B: Ground Ball Screw Type 5 Lead : mm ( 2 mm, 2 mm) 2: 2 mm ( 42 mm) 4: 4 mm ( mm) Type Blank: Standard Type G: Guide Type 7 Stroke 2: 25 mm ( 2 mm) : mm ( 2 mm) 4: 4 mm ( 42 mm) 5: 5 mm ( mm) : mm ( 2 mm) : mm ( 42 mm, mm) dditional Function Blank: Without dditional Function M: With Electromagnetic Brake N: With djusting Knob 9 Driver Type G: CRD Driver Product Line Rolled Ball Screw Type Frame Size dditional Function Without dditional Function With Electromagnetic Brake With djusting Knob (mm) Type Product Name Product Name Product Name DRL2P-G DRL2P-NG Standard Type 2 DRL2P-G Guide Type DRL2PG-G DRL2PG-NG DRL42P2-4G DRL42P2-4MG DRL42P2-4NG Standard Type 42 DRL42P2-G Guide Type DRL42P2G-4G DRL42P2G-4MG DRL42P2G-4NG DRLP4-5G DRLP4-5MG DRLP4-5NG Standard Type DRLP4-G Guide Type DRLP4G-5G DRLP4G-5MG DRLP4G-5NG Ground Ball Screw Type Frame Size dditional Function (mm) Type Without dditional Function With Electromagnetic Brake With djusting Knob Product Name Product Name Product Name Standard Type DRL2PB-2G DRL2PB-2NG Guide Type DRL2PBG-2G DRL2PBG-2NG Standard Type DRL2PB-G DRL2PB-NG DRL2PB-G Guide Type DRL2PBG-G DRL2PBG-NG Standard Type DRL42PB2-4G DRL42PB2-4MG DRL42PB2-4NG DRL42PB2-G Guide Type DRL42PB2G-4G DRL42PB2G-4MG DRL42PB2G-4NG Standard Type DRLPB4-5G DRLPB4-5MG DRLPB4-5NG DRLPB4-G Guide Type DRLPB4G-5G DRLPB4G-5MG DRLPB4G-5NG The following items are included in each product. ctuator, Driver, Driver Connector, Connection Cable, Surge Suppressor 2, Operating Manual Only for DRL2 2 Electromagnetic brake type only E- ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

17 Motorized ctuators Specifications ctuator Standard Type DRL2PB-2G DRL2P -G DRL42P 2-4G DRLP 4-5G Without dditional Function DRL2P -G DRL42P 2-G DRLP 4-G Product Name With djusting Knob DRL2PB-2NG DRL2P -NG DRL42P 2-4NG DRLP 4-5NG With Electromagnetic Brake DRL42P 2-4MG DRLP 4-5MG Maximum Vertical Transportable Mass kg.5 Maximum Speed 2 mm/s Maximum cceleration m/s Maximum Thrust Force N 5 Maximum Holding Force Power ON 4 N 5 Power OFF N Electromagnetic Brake N Repetitive Positioning ccuracy mm ±.5 Rolled Ball Screw: ±.2 Ground Ball Screw: ±.5 Lost Motion mm.5 Rolled Ball Screw:. Ground Ball Screw:.5 Resolution 5 mm Lead mm 2 4 Stroke mm 25 : : 4: 4 : 5: 5 : Without dditional Function kg.... Mass With djusting Knob kg With Electromagnetic Brake kg..7 Guide Type Without dditional Function DRL2PBG-2G DRL2P G-G DRL42P 2G-4G DRLP 4G-5G Product Name With djusting Knob DRL2PBG-2NG DRL2P G-NG DRL42P 2G-4NG DRLP 4G-5NG With Electromagnetic Brake DRL42P 2G-4MG DRLP 4G-5MG Maximum Horizontal Transportable Mass (Fig. ) kg.5 2 Maximum Vertical Transportable Mass (Fig. B) kg Maximum Speed 2 mm/s Maximum cceleration m/s Maximum Thrust Force N 5 Maximum Holding Force Power ON 4 N 5 Power OFF N Electromagnetic Brake N Maximum Load Moment N m MP: MY: MR: MP: MY: MR: MP:.5 MY:.25 MR:. MP:. MY:.5 MR: 2.2 Repetitive Positioning ccuracy mm ±.5 2±. ±.2 (±.5 2±.2) ±.2 (±.5 2±.) Lost Motion mm.5 Rolled Ball Screw:. Ground Ball Screw:.5 Resolution 5 mm Lead mm 2 4 Stroke mm Without dditional Function kg Mass With djusting Knob kg With Electromagnetic Brake kg 2.2 Either or B indicating the drive system is entered where the box is located within the product name. When the power is turned off, or when in an all windings off situation, the actuator loses its thrust force or holding force. s such, it can no longer keep the load in position or withstand an external force. 2 Use each actuator at or below the following maximum speed in an operating temperature range of to + C: DRL2: mm/s, DRL2: 5 mm/s, DRL42: 2 mm/s, DRL: 24 mm/s. The maximum thrust force is measured during constant-speed operation in the horizontal direction with no load applied to the moving parts (screw shaft and joint). Thrust force varies with load mass and acceleration. 4 The maximum holding force at excitation is the value when the automatic current cutback function is ON (Standstill Current: 5% of the rated current). 5 Twenty-five resolutions can be set. These values are for the ground ball screw type. Note Use the actuator in conditions where its surface temperature will not exceed 9 C. The repetitive positioning accuracy is measured at a constant temperature under a constant load. How to read specifications table Page E-2 Maximum Transportable Mass Load Moment Repetitive Positioning ccuracy Figure Figure B MP MY MR Repetitive positioning accuracy is measured at the tip of the guide. 2 Repetitive positioning accuracy is measured on the linear guide. If footnote or 2 is not indicated, then the accuracy values are identical. Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-9

18 Compact Linear ctuators DRL Series Electromagnetic Brake Type of Electromagnetic Brake Power Supply Input Voltage/Current Brake ctivation/release Time Time Rating Power Off ctivated Type DRL42: 24 VDC±5%. DRL: 24 VDC±5%.25 ctivate Time: 2 ms Release Time: ms Continuous Driver Driver Product Name CRD5P CRD57P CRD54P Power Voltage 24 VDC±% Supply Input Current Input Mode Photocoupler Input, Input Resistance 22 Ω, Input Current 7 2 m, Photocoupler "ON": V, Photocoupler "OFF": V (Voltage between terminals) Input Signals Pulse Signal (CW Pulse Signal) Traveling Direction Signal (CCW Pulse Signal) Operation command pulse signal (CW direction operation command signal at 2-pulse input mode), Negative Logic Pulse Input Pulse Width μs min., Pulse Rise and Fall Time 2 μs max., Pulse Duty 5% max. The screw shaft moves one step forward when the pulse input is switched from "ON" "OFF." Maximum Input Pulse Frequency: 5 khz (when the pulse duty is 5%) Traveling direction signal, Photocoupler ON: CW, Photocoupler OFF: CCW, (CCW direction operation command signal at 2-pulse input mode), Negative Logic Pulse Input Pulse Width μs min., Pulse Rise and Fall Time 2 μs max., Pulse Duty 5% max. The screw shaft moves one step backward when the pulse input is switched from "ON" "OFF." Maximum Input Pulse Frequency: 5 khz (when the pulse duty is 5%) Resolution Select Signal Resolution specified in DT when photocoupler "OFF;" resolution specified in DT2 when photocoupler "ON" ll Windings OFF Signal When the signal is photocoupler "ON," the output current to the actuator is cut off. When the signal is photocoupler "OFF," the output current is supplied to the actuator. Current Cutback Release Signal When the signal is photocoupler "ON," the automatic current cutback function at actuator standstill is released. When the signal is photocoupler "OFF," the automatic current cutback function is activated after actuator stops (approximately ms). Output Mode Photocoupler and Open-Collector Output External Use Condition: 24 VDC m max. Output This signal is output when the excitation sequence is at STEP "." (Photocoupler: ON) Signal Excitation Timing Signal Resolution : Signal is output once every pulses Resolution : Signal is output once every pulses Functions utomatic Current Cutback, Resolution Select, Pulse Input Mode Switch, Smooth Drive Function, ll Windings Off, Excitation Timing Cooling Method Natural Cooling Method Mass.4 kg General Specifications This is the value after rated operation under normal ambient temperature and humidity. Specifications ctuator Driver (24 VDC input) Motor Thermal Class () [Recognized as 5 () under the UL and CS Standards] Insulation Resistance The measured value is MΩ min. when a 5 VDC megger is applied between the motor windings and the case. Dielectric Strength No abnormality is judged even with the following application between the motor windings and the case for minute: DRL2, DRL2.5 kvc 5 Hz or Hz DRL42. kvc 5 Hz or Hz DRL.5 kvc 5 Hz or Hz Operating Environment (In operation) mbient Temperature mbient Humidity +4 C (non-freezing) 5% max. (non-condensing) tmosphere Use in an area without corrosive gases or dust. The product should not be exposed to water, oil or other liquids. Note Do not measure insulation resistance or perform the dielectric strength test while the actuator and driver are connected. E-4 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

19 Motorized ctuators Positioning Distance Positioning Time (Reference) The positioning time (reference) can be checked from the positioning distance. The graphs below show the characteristics when operated at maximum speed and maximum acceleration. DRL2 DRL2.. Positioning Time [s] Positioning Distance (mm) DRL42 Positioning Time [s] Positioning Distance (mm) Use each actuator at the following starting speed: DRL2, DRL2 :.2 mm/s or less DRL42 :.4 mm/s or less DRL :. mm/s or less Positioning Time [s] Positioning Distance (mm) DRL Positioning Time [s] Positioning Distance (mm) Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-4

20 Compact Linear ctuators DRL Series Dimensions (Unit = mm) ctuator Standard Type Frame Size 2 mm Product Name ctuator Product Name Mass kg DRL2PB-2G DRL2PB-2. DRL2PB-2NG DRL2PB-2N. ϕ (.5) djusting Knob 5±.5±2 M B ϕ. ϕ4. ϕ ϕ. (h7) B (Effective stroke 25) 2 ±. 5. ±. 2 5 Cross Section B-B (/) M2 ϕ2. Cross Section - (/) The actuator comes with a connection cable (. m). UL Style 25, WG24 Frame Size 2 mm Product Name ctuator Product Name Mass kg DRL2PB-G DRL2PB-. DRL2PB-NG DRL2PB-N.9 ϕ2 djusting Knob (.5) 5±.5±2 M B ϕ. ϕ4 ϕ ϕ22. (h) B (Effective stroke ) 2 2±. 2±. 2 5 Motor Leads mm UL Style 25, WG2 Cross Section B-B (/) 2 4 M2.5 ϕ Cross Section - (/) Frame Size 2 mm Product Name ctuator Product Name Mass kg DRL2PB-G DRL2PB-. ϕ4.2 ϕ4.4 2 max. 5± M B ϕ. ϕ4 ϕ ϕ22. (h) B (Effective stroke ) 2 2±. 2±. 2 5 Motor Leads mm UL Style 25, WG2 2 4 M2.5 Cross Section B-B (/) ϕ Cross Section - (/) The dimensions of and apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. E-42 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

21 Motorized ctuators Frame Size 2 mm Product Name ctuator Product Name Mass kg DRL2P-G DRL2P-. DRL2P-NG DRL2P-N.9 ϕ2 djusting Knob (.5) 5±.5±2 M.5 B B ϕ. ϕ4. ϕ ϕ22. (h) (Effective stroke ) Frame Size 2 mm Product Name ctuator Product Name Mass kg DRL2P-G DRL2P-. ϕ4.2 ϕ4 B max. 5± (Effective stroke ) B ϕ. ϕ4. ϕ ϕ22. (h) Frame Size 42 mm Product Name ctuator Product Name Mass kg DRL42PB2-4G DRL42PB2-4. DRL42PB2-4NG DRL42PB2-4N. DRL42P2-4G DRL42P2-4. DRL42P2-4NG DRL42P2-4N. ϕ2 djusting Knob (.5) M ϕ ϕ4 2 2±. 2±. 2 5 Motor Leads mm UL Style 25, WG2 ϕ25. (h) 2 2±. 2±. 2 5 Motor Leads mm UL Style 25, WG2 Cross Section B-B (/) 2 ϕ Cross Section - (/) 2 4 M2.5 Cross Section B-B (/) 4 M4 Deep ± 2 9.5±2 2 (Effective stroke 4) 5 Motor Leads mm UL Style 25, WG2 42 ±. M4 Deep ±. 42 ϕ Cross Section - (/) 4 M2.5 Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories The dimensions of and apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. TEL Germany: UK/Ireland: Italy: France: Other Countries: E-4

22 Compact Linear ctuators DRL Series Frame Size 42 mm Product Name ctuator Product Name Mass kg DRL42PB2-G DRL42PB2-. DRL42P2-G DRL42P2-. ϕ25. (h) 42 ±. M4 Deep ϕ9 ϕ ϕ4 ± max. ± 4 M4 Deep (Effective stroke ) 5 Motor Leads mm UL Style 25, WG2 Frame Size 42 mm Product Name ctuator Product Name Mass kg DRL42PB2-4MG DRL42PB2-4M. DRL42P2-4MG DRL42P2-4M. ϕ25. (h) 42 ±. M4 Deep ϕ ϕ4 ±. 42 () 4 M4 Deep ± 2 9±2 2 (Effective stroke 4) 2 Electromagnetic Brake Leads mm UL Style 4, WG22 5 Motor Leads mm UL Style 25, WG2 Frame Size mm Product Name ctuator Product Name Mass kg DRLPB4-5G DRLPB4-5. DRLPB4-5NG DRLPB4-5N.5 DRLP4-5G DRLP4-5. DRLP4-5NG DRLP4-5N.5 djusting Knob 5±. 2 M 5 Deep ϕ ϕ4 ϕ2 ϕ.9 (h) 5±. (.5) 9±.5.5± (Effective stroke 5) 5 Motor Leads mm UL Style 2, WG M5 ϕ5.5 Cross Section - (/) The dimensions of apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. E-44 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

23 Motorized ctuators Frame Size mm Product Name ctuator Product Name Mass kg DRLPB4-G DRLPB4-. DRLP4-G DRLP4-. ϕ max. Frame Size mm Product Name ctuator Product Name Mass kg DRLPB4-5MG DRLPB4-5M.7 DRLP4-5MG DRLP4-5M.7 ϕ4 ϕ2 ϕ.9 (h).5 9± (Effective stroke ) ϕ4 ϕ2 ϕ.9 (h) (4) 9±.5 ± (Effective stroke 5) 5±. 2 4 Cross Section - (/) 5±. 2 ϕ5.5 5±. 5 Motor Leads mm UL Style 2, WG22 4 M5 M 5 Deep 2 Electromagnetic Brake Leads mm UL Style 4, WG22 5 Motor Leads mm UL Style 2, WG M5 Cross Section - (/) ϕ5.5 M 5 Deep 5±. Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-45

24 Compact Linear ctuators DRL Series Guide Type Frame Size 2 mm Product Name ctuator Product Name Mass kg DRL2PBG-2G DRL2PBG-2.4 DRL2PBG-2NG DRL2PBG-2N.5 2±. 4 M2 4 Deep (9) 5 4 M2 2 ϕ2. ±. 47.±.5 Cross Section - (/) djusting Knob ϕ. (h7) R 9 7.2±.5 ϕ (.5) 5±.5±2 The actuator comes with a connection cable (. m). UL Style 25, WG24 ϕ ±. 5± M2 4 Deep (Effective stroke 25) ± Frame Size 2 mm Product Name ctuator Product Name Mass kg DRL2PG-G DRL2PG-.25 DRL2PG-NG DRL2PG-N.2 DRL2PBG-G DRL2PBG-.25 DRL2PBG-NG DRL2PBG-N.2 4 M2.5.5 Deep 2 4 M2.5 2±. ϕ Cross Section - (/).5.5 djusting Knob 4± ±.5 5±.5 R M2.5 5 Motor Leads mm UL Style 25, WG2 ϕ2 (.5) 5±.5±2 ϕ 2±. ± (Effective stroke ) 2 2± (h) The dimensions of and apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. E-4 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

25 Motorized ctuators Frame Size 42 mm Product Name ctuator Product Name Mass kg DRL42P2G-4G DRL42P2G-4. DRL42P2G-4NG DRL42P2G-4N. DRL42PB2G-4G DRL42PB2G-4. DRL42PB2G-4NG DRL42PB2G-4N. 9±. ϕ2 4 djusting Knob (.5) 24±. ± 9.5±2 4 M4 5.5 Deep 2±.5 Frame Size 42 mm Product Name ctuator Product Name Mass kg DRL42P2G-4MG DRL42P2G-4M DRL42PB2G-4MG DRL42PB2G-4M 9±. () 4 24±. 9±2 ± 4 M4 5.5 Deep 2±.5 ϕ4 2±.5 ±. 2± M4 Deep 2 2 (Effective stroke 4) ϕ (Effective stroke 4) ±. 2±.5 2±. 4 M4 Deep R ±. R ±. 2 M4 5 Motor Leads mm UL Style 25, WG (h) 2 M4 5 Motor Leads mm UL Style 25, WG Electromagnetic Brake Leads mm UL Style 4, WG (h) Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories The dimensions of apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. TEL Germany: UK/Ireland: Italy: France: Other Countries: E-47

26 Compact Linear ctuators DRL Series Frame Size mm Product Name ctuator Product Name Mass kg DRLP4G-5G DRLP4G-5. DRLP4G-5NG DRLP4G-5N.5 DRLPB4G-5G DRLPB4G-5. DRLPB4G-5NG DRLPB4G-5N.5 4 M5 5.5 Deep 4 4 M5 2±. 5 22±. 4± ϕ ϕ2 5±. ±. ϕ5.5 Cross Section - (/) 2 M5 2.5±.5 R5 5 Motor Leads mm UL Style 2, WG22 djusting Knob.9 (h) (.5) 9±.5±2.5.5 (Effective stroke 5) 27 5±. Frame Size mm Product Name ctuator Product Name Mass kg DRLP4G-5MG DRLP4G-5M 2.2 DRLPB4G-5MG DRLPB4G-5M M5 5.5 Deep 4 4 M5 2±. 5 22±. 4± M5 5 Motor Leads mm UL Style 2, WG22 2.5±.5 R5 ϕ2 5±. ±. ϕ5.5 Cross Section - (/) 2 Electromagnetic Brake Leads mm UL Style 4, WG22.9 (h) (4) ±2 9±.5.5 (Effective stroke 5) 27 5±. The dimensions of apply to a configuration with an adjusting knob. For products without additional functions, the shaft and adjusting knob shown in areas should be ignored. E-4 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

27 C 4 C 4 Motorized ctuators Driver Driver Product Name: CRD5P, CRD57P, CRD54P Mass:.4 kg 4 ϕ.5 Thru max Note When assembling the connectors, use the hand crimp tool for contact [ (Molex)]. Or, use the driver cable set consisting of cables already crimped with connectors (sold separately). The crimp tool is not included. Please provide separately. Driver Cable Set Page E max. Included (Molex) Connector Housing Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-49

28 Compact Linear ctuators DRL Series Connection and Operation Names and Functions of Driver Parts Power Input Connector Power Input Indicator Color Function Lighting Condition Green Power Supply Indication When power is applied Motor Connector Current djustment Potentiometers Indication Potentiometer Name Functions RUN Motor Operating Current For adjusting the operating current of the djustment Potentiometer motor STOP Motor Standstill Current For adjusting the standstill current of the djustment Potentiometer motor Function Switches Indication Switch Name Functions P/2P Pulse Input Mode Switch Switches between -pulse input mode and 2-pulse input mode CN2 OFF/SD R2/R Input Signals Smooth Drive Function Switch Resolution Select Switch Switches the smooth drive function to enabled or disabled Switches the base resolution between R and R2 I/O Signals Indication I/O Pin No. Signal Name Functions Pulse Signal Operation command pulse signal (CW Pulse (The motor will rotate in the CW 2 Signal) direction when in 2-pulse input mode.) Output Signal 4 5 Traveling Direction Signal (CCW Pulse Signal) ll Windings Off Signal 7 Resolution Select Signal 9 utomatic Current Cutback Release Signal Excitation 2 Timing Signal Traveling direction signal Photocoupler ON: CW, photocoupler OFF: CCW (The motor will rotate in the CCW direction when in 2-pulse input mode.) This signal is used to turn off the output current to the motor to allow for position adjustment of the screw shaft using an external force. This signal is used to switch to the resolution set in DT and DT2 This signal is used to disable the automatic current cutback function. This signal is output when the excitation sequence is at STEP "." Resolution Setting Switches Indication Switch Name Function DT Each switch can be set to the desired Resolution Setting Switch DT2 resolution from the resolution levels. DRL2, DRL2 R R2 Resolution Setting Switch Microsteps/ Resolution Resolution Setting Switch Microsteps/ Resolution 2 DT, DT2 Step (mm) DT, DT2 Step 2 (mm) B.25 B 4.5 C.2 C 5.4 D 25. D E 2. E.2 F 25. F DRL42 R R2 Resolution Setting Switch Microsteps/ Resolution Resolution Setting Switch Microsteps/ Resolution 2 DT, DT2 Step (mm) DT, DT2 Step 2 (mm) B.5 B 4. C.4 C 5. D 25.2 D E 2.2 E.4 F 25. F DRL R R2 Resolution Setting Switch Microsteps/ Resolution Resolution Setting Switch Microsteps/ Resolution 2 DT, DT2 Step (mm) DT, DT2 Step 2 (mm) B. B 4.2 C. C 5. D 25.4 D E 2.4 E. F 25.2 F Note The resolutions are theoretical values. The resolution is calculated by dividing the basic resolution by the number of microstep. Number of microsteps that can be specified by the "Resolution Select" signal (C/S) are limited to those selected in resolution or resolution 2. Do not change the "Resolution Select" signal (C/S) input or resolution select switch while the actuator is operating. This may cause a malfunction with the actuator. E-5 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

29 Motorized ctuators Connection Diagram Customer's Controller V (+5 24 VDC) V V V V V V (+5 24 VDC) V Notes on Wiring Twisted-Pair Wire Pulse Signal R (CW pulse signal) R R R R R2 Traveling Direction Signal (CCW pulse signal) ll Windings Off Signal Resolution Select Signal Current Cutback Release Signal Excitation Timing Signal Ω 7 2 m 22 Ω 7 2 m 22 Ω 7 2 m 22 Ω 7 2 m 22 Ω 7 2 m m max. Driver CN2 Input Signal Output Signal I/O Signal Connection Input Signal The external resistor is not needed when the voltage is 5 VDC. If voltage exceeding 5 VDC is applied, connect an external resistor R so that the current becomes 7 to 2 m. Example: V is 24 VDC, R:.5 to 2.2 kω.5 W or more Output Signal Check the specifications of all devices to be connected and if the current will exceed m, connect an external resistor R2. Use a twisted-pair wire of WG24 to 22 (.2 to. mm 2 ). Since the maximum transmissible frequency drops as the pulse line becomes longer, keep the wiring length as short as possible (within 2 m). Provide a minimum distance of 2 mm between the I/O signal lines and power lines (power supply lines, motor lines, etc.). Power Connection Use wires of WG22 (. mm 2 ). Incorrect polarities of the DC power supply input will lead to driver damage. Make sure that the polarity is correct before turning power on. Extension of Motor Cable Use a wire of WG22 (. mm 2 ) or thicker. Keep the distance between the actuator and driver to m or less. CN CN CN Black (5) CN Green (4) Orange () Red (2) Blue () Compact Linear ctuator Black/White Surge Suppressor GND +24 VDC±5% Electromagnetic brake type only (Correct polarity must be ensured.) ( ) indicates connector terminal number +24 VDC±% GND Red/White Connecting the Electromagnetic Brake Use a shielded cable of WG24 (.2 mm 2 ) or thicker. Use the following power supplies for electromagnetic brakes: DRL42: 24 VDC±5%. or more DRL: 24 VDC±5%. or more Connect the red/white lead wire from the actuator to the +24 VDC terminal on the DC power supply and the black/white lead wire to the GND terminal on the DC power supply. Correct polarity ( + and ) must be ensured when connecting the electromagnetic brake lead wires to the DC power supply. If polarity is incorrect, the electromagnetic brake will not be released. Keep the wiring distance as short as possible to suppress noise. To protect the switch contacts and prevent noise, always connect a surge suppressor (included). General separate hand crimp tool is required to crimp the included connector and lead wire. The accessory driver cable set (sold separately) comes with all lead wires already crimped. If noise generated by the motor cable or power supply cable causes a problem with the specific wiring or layout, shield the cable or use ferrite cores. Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-5

30 Compact Linear ctuators DRL Series ctuator and Driver Combinations Rolled Ball Screw Type Frame Size (mm) Type dditional Functions Product Name ctuator Product Name Driver Product Name DRL2P-G DRL2P- Standard Without dditional Function DRL2P-G DRL2P- Type 2 With djusting Knob DRL2P-NG DRL2P-N Guide Type Without dditional Function DRL2PG-G DRL2PG- With djusting Knob DRL2PG-NG DRL2PG-N DRL42P2-4G DRL42P2-4 Without dditional Function Standard DRL42P2-G DRL42P2- CRD57P Type With Electromagnetic Brake DRL42P2-4MG DRL42P2-4M 42 With djusting Knob DRL42P2-4NG DRL42P2-4N Without dditional Function DRL42P2G-4G DRL42P2G-4 Guide Type With Electromagnetic Brake DRL42P2G-4MG DRL42P2G-4M With djusting Knob DRL42P2G-4NG DRL42P2G-4N DRLP4-5G DRLP4-5 Standard Type Guide Type Without dditional Function DRLP4-G DRLP4- With Electromagnetic Brake DRLP4-5MG DRLP4-5M With djusting Knob DRLP4-5NG DRLP4-5N Without dditional Function DRLP4G-5G DRLP4G-5 With Electromagnetic Brake DRLP4G-5MG DRLP4G-5M With djusting Knob DRLP4G-5NG DRLP4G-5N CRD54P Ground Ball Screw Type Frame Size (mm) Type dditional Functions Product Name ctuator Product Name Driver Product Name Standard Without dditional Function DRL2PB-2G DRL2PB-2 Type With djusting Knob DRL2PB-2NG DRL2PB-2N 2 CRD5P Without dditional Function DRL2PBG-2G DRL2PBG-2 Guide Type With djusting Knob DRL2PBG-2NG DRL2PBG-2N DRL2PB-G DRL2PB- Standard Without dditional Function DRL2PB-G DRL2PB- Type 2 With djusting Knob DRL2PB-NG DRL2PB-N Guide Type Without dditional Function DRL2PBG-G DRL2PBG- With djusting Knob DRL2PBG-NG DRL2PBG-N DRL42PB2-4G DRL42PB2-4 Without dditional Function Standard DRL42PB2-G DRL42PB2- CRD57P Type With Electromagnetic Brake DRL42PB2-4MG DRL42PB2-4M 42 With djusting Knob DRL42PB2-4NG DRL42PB2-4N Without dditional Function DRL42PB2G-4G DRL42PB2G-4 Guide Type With Electromagnetic Brake DRL42PB2G-4MG DRL42PB2G-4M With djusting Knob DRL42PB2G-4NG DRL42PB2G-4N DRLPB4-5G DRLPB4-5 Standard Type Guide Type Without dditional Function DRLPB4-G DRLPB4- With Electromagnetic Brake DRLPB4-5MG DRLPB4-5M With djusting Knob DRLPB4-5NG DRLPB4-5N Without dditional Function DRLPB4G-5G DRLPB4G-5 With Electromagnetic Brake DRLPB4G-5MG DRLPB4G-5M With djusting Knob DRLPB4G-5NG DRLPB4G-5N CRD54P E-52 ORIENTL MOTOR GENERL CTLOGUE 22/2 Page Features E- / System Configuration E-7 / Product Line E- / Specifications, Characteristics E-9 Dimensions E-42 / Connection and Operation E-5 / Motor and Driver Combinations E-52

31 Motorized ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators TEL Germany: UK/Ireland: Italy: France: Other Countries: E-5

32 Compact Linear ctuators ccessories ( Sold separately) Mounting Plates These are dedicated mounting brackets used for installing the compact linear actuators. Each mounting plate comes with mounting screws for mounting the actuator to the plate. Please provide mounting screws for installing the mounting plate to the equipment. Material: Iron Surface Treatment: Electroless nickel plating Product Line Product Name pplicable Product Mass (g) PDRL-2 DRL2 25 PDRL-2 DRS2/DRL2 45 PDRL-42 DRS42/DRL42 5 PDRL- DRL 57 The actuator can be installed from one of three directions according to your equipment. (The PDRL-2 can be installed only from the bottom.) Dimensions (Unit = mm) PDRL-2. 5 B ϕh ( ).2 B. B. B ±.2 4 ϕ2.4, 9 ϕ4.4 Counterbore 2.5 Deep 2 M4, From the Back ϕ.5 Counterbore.5 Deep 24 ±.2 5 2±.5 ±.2 2 4±.2 9±.5 PDRL-2. B +. ϕ22h ( ) B. B. B 2±.2 4 ϕ2., ϕ5 Counterbore Deep 2 M4, From the Back ϕ.5 Counterbore.5 Deep 2± ±.5 2±.2 5±.2 25± M Deep ±.2 ±.2 2 M Deep 2±.2 ±.2 PDRL-42. B B. B 44 ±.2 PDRL-. B B. B 2 5±.2 +. ϕ25h ( ) 5 ±.2 4 ϕ4.5, ϕ Counterbore 4.5 Deep 2 M, From the Back ϕ9.5 Counterbore 5.5 Deep 2 M5 Deep 22±.5 ±.2 ±.2 7.5±.2 ±.2 4± ϕh ( ) 7 2 5±.2 4 ϕ5.5, ϕ9.5 Counterbore 5.5 Deep 2 M, From the Back ϕ Counterbore.5 Deep ±.5 4±.2.5±.2 5±.5 2 M Deep 2±.2 9±.2 E-54 ORIENTL MOTOR GENERL CTLOGUE 22/2

33 Motorized ctuators Extension Cables (pplicable Product: DRS Series) Extension Cables Product Line Product Name Length L (m) CCIP CC2IP 2 CCIP CC5IP 5 CC7IP 7 CCIP Dimensions (Unit = mm) () ctuator Side ϕ L These extension cables are used when the distance between the actuator and driver is.4 m or more (. m or more if the actuator's frame size is 2 mm). Driver Side (4.5). Notes on Use of a Flexible Extension Cable Do not allow the cable to bend at the cable connector Flexible Extension Cables These flexible extension cables are used between the actuator and driver. We recommend this cable when the motor is installed on a moving part and the cable is bent and flexed. Product Line Product Name Length L (m) CCSR CC2SR 2 CCSR CC5SR 5 CC7SR 7 CCSR Dimensions (Unit = mm) () ctuator Side 2 For the bending radius, use at six times or more of the cable diameter. times min. of cable diameter Connection Cables (pplicable Product: DRL Series) ϕ9.5 L Driver Side (4.5) If the motor cable is to be bent, bend it at the flexible extension cable. Secure the cable. ctuator Flexible Extension Cable (Possible to bend) This lead wire with connector is convenient for connecting connector-coupled actuators. They eliminate the need for assembling the lead wire and connector. (Connection cables of. m are included with the DRL2.) Product Line Product Name pplicable Product Length (m) Conductor WG LC5N. 24 DRL2 LC5N (.2 mm 2 ) Driver Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-55

34 Compact Linear ctuators ccessories Motor Connector Set (pplicable Product: DRL Series) This is a set of connector housings and contacts for use with connector-coupled motors. Each package contains enough housings and contacts for actuators. Product Line Product Name CS5N pplicable Product DRL2 Specifications Connector Housing pplicable Crimp Tool Manufacturer pplicable Cable Molex WG 24 (.5.2 mm 2 ) Outer Sheath Diameter ϕ.4 mm max. Strip length is.. mm. Note The crimp tool is not included. Please provide separately. General-Purpose Cables (pplicable Product: DRS Series) These shielded cables have a half-pitch connector at one end of the cable for easy connecting to the driver. Note Note that as the length of the pulse signal line between the driver and controller increases, the maximum transmission frequency decreases. Technical reference Page G-4 Install a connector that matches the controller you are using to the other end of the cable. Product Line Product Name Length L (m) CCD- CCD2-2 Dimensions (Unit = mm) Conductor: WG2 (. mm 2 ) ±5 Braided-Shielded ± ± L Laminate ± ϕ7.5 Driver Side Controller Side E-5 ORIENTL MOTOR GENERL CTLOGUE 22/2

35 Motorized ctuators Connector Terminal Block Conversion Unit (pplicable Product: DRS Series) This is a conversion unit that connects a driver to a programmable controller using a terminal block. Includes a signal name plate for easy, one-glance identification of driver signal names DIN-rail mountable Cable Length: m Product Line Product Name CCT CCT Dimensions (Unit = mm) Terminal Block Pin No. Driver Cable Set (pplicable Product: DRL Series) ϕ4.5 Mounting Hole 2 2 ϕ Counterbore.5 Deep pplicable Crimp Terminal Terminal Screw Size: M Tightening Torque:.2 N m Minimum pplicable Lead Wire: WG22 (. mm 2 ) Note Round terminals cannot be used DIN Rail.2 mm max..2 mm min. 5. mm min. 4.2 mm max. These cables are for connecting the driver with the actuator, controller and DC power supply. The set includes three cables (for actuator, power supply and I/O signal). One end of the lead wire is crimped with a connector, therefore crimping is not necessary. Product Line Product Name Length (m) Conductor WG LCS4SD5. 22 (. mm 2 ) DIN Rail Mounting Plate Installation, disassembly and positioning of the mounting plate to DIN rail is done with the fixing screw. driver fixing screw is also included, which can be conveniently used without a separate spacer or screw. Product Line Product Name MDP2 MDPS pplicable Product DRS Series DRL Series MDP2 MDPS Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-57

36 Compact Linear ctuators ccessories E-5 ORIENTL MOTOR GENERL CTLOGUE 22/2

37 Motorized ctuators Motorized ctuators Rack and Pinion Systems Page LS Series E-4 LS Linear Heads E-7 ccessories E-7 LS Series LS Linear Heads ccessories Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories E-59

38 Rack and Pinion Systems Features of Rack and Pinion Systems rack and pinion system is a linear and rotary actuator combining a rack-and-pinion mechanism with a motor of various types. Standard C motors and s are provided for power unit. Linear Motion Mechanism can be Realized Easily With a rack and pinion system, motor rotation can be easily converted to linear motion. Rotation of the pinion-shaft motor is received by the gear (reduction unit), and then transmitted through the pinion gear to the rack and finally converted to linear motion. Rack Rack Grommet Electromagnetic Brake Motor Reduction Unit Rack Case Pinion Gear Substantially Fewer Parts and Man-Hours rack and pinion system is much smaller than any rack-and-pinion mechanism built in-house. It also lets you substantially reduce the number of parts and design and assembly man-hours compared to your existing linear motion systems. In-House System Rack and Pinion System Motor Mounting Plate Base Plate Pinion Gear Geared Motor Rack Grommet Rack E- ORIENTL MOTOR GENERL CTLOGUE 22/2

39 Motorized ctuators Space can be Effectively Utilized The screw holes at both ends of the rack can be affixed to let the actuator travel. This structure is effective if the available motor space is limited. Rack and Pinion Mechanism Ball Screw Mechanism Large Load can be Transferred in Vertical Operation Space-Saving With a rack and pinion system, loads can be installed directly without calculating moments. If moments can be ignored, the maximum transportable mass can be transferred directly. Load Load Center of Center of Gravity Gravity pplications Our rack and pinion system products can be used in various applications, which are simple to use and can be selected easily just like any other component. The motor itself travels, which lets you effectively utilize the available space. The rack moves to both right and left. High thrust force can be utilized to lift a press or table directly. The mounting surface can be utilized to adjust the motor orientation according to your system. Models offering various strokes and speeds are available. Vertical operation is also easy. For prevention against the load from dropping, electromagnetic brake models are also available. The screw holes at tips of the rack can be utilized to install a load or secure the rack with ease. The slim, high-rigidity rack can implement feed operation in small space. Motorized Linear Slides Motorized Cylinders Linear Slides/Cylinders Compact Linear ctuators Rack and Pinion Systems Hollow Rotary ctuators EZS SPV EZC EZ Controllers ccessories DRS DRL ccessories LS LS ccessories DG ccessories TEL Germany: UK/Ireland: Italy: France: Other Countries: E-

40 Rack and Pinion Systems Types and Features of Rack and Pinion Systems Lineared Motors (Control motors) "lineared motor" used for controled operation consists of a stepping motor or with a linear head. Lineared motors are ideal for applications requiring multi-point positioning or vertical operation involving speed adjustment. Features Reliable Control in Vertical and Horizontal Operation Lineared motors can easily meet various linear motion needs, such as speed adjustment and multi-point positioning, using a stepping motor or as the drive motor. Lineared motors adopting a control motor can implement speed adjustment in downward operation. lso, the LS Series offers electromagnetic brake models that can hold the load in position in the event of power outage and also outputs an alarm signal upon detection of an overload or malfunction. Easy Setting of Travel Distance and Speed Since is used, a desired travel distance can be set flexibly based on pulse number output from the controller (pulse generator). Linear Heads "linear head" can generate linear motion simply by combining a standard C motor. Linear heads can be combined with wide-ranging variations of standard C motors, and are also available with many different strokes for use in simple operations such as push, pull, lift and lower. Features Easy to chieve Linear Motion Linear motion can be achieved easily using the rack-and-pinion mechanism. The simple structure requires no coupling or conversion gear. pplicable Motors Linear heads can be combined with a standard C motors to offer various specifications that can be used in a wide range of applications. World K Series ES2 and Speed Control Motor Reversible Motor Electromagnetic Brake Motor Brake Pack E-2 ORIENTL MOTOR GENERL CTLOGUE 22/2