INS500 Series Driver ( **CE Approved ) 5 Phase NanoDrive DC Type Driver Units
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1 INS Series Driver ( **CE Approved ) Phase NanoDrive DC Type Driver Units A compact package matching most existing motors Vdc Supply Input High Resolution possible ( selectable up to, steps per revolution [ up to.7 deg/step ] ) Extremely Low vibration & No Hunting problems Maintains High Torque Low Power consumption Opto-isolated inputs and outputs Auto-current down feature Conforms to CE Standard. Specifications Model INS - INS - Drive Methods Power Requirement Star Bi-polar ; constant current chopper driver DC V±% Power Consumption W max. W max. Current.7 Amp per phase. Amp per phase Resolution Basic Step :.7º, /, /., /, /, /, /, /, /, /, /, /, /, /, / (Maximum, steps/revolution) Functions Input Signals / C (preferred pulse type) Auto-current down at standstill, Auto-current OFF, MITOR and indicator output, Nano resolutions selection (PULSE), C(/C), CO, SEL All Opto Isolated Input resistance : 9 Ω Voltage H : ~V L : ~.V In Bi-Clock mode Clockwise direction pulses applied to the input. Counter clockwise direction pulses applied to the C input. Rising edge of input pulse starts to move. Timing chart of Bi-Clock signal MOTOR C C Pulse / Direction In Pulse / Direction mode Stepping pulses applied to the Pulse input. Direction logic signal applied to the /C input. Rising edge of input starts to move. Timing chart of Pulse/Direction signal MOTOR C PULSE [L] Level : [H] Level : C Direction C INScat--V. Page of 7
2 Signal Excitation Timing (MI) MITOR SIGNAL output. All Opto Isolated. V ma or less is MI output is activated when the driver is at origin (step zero) in the excitation sequence. Full Step : one pulse output at every steps Half Step : one pulse output at every steps Insulation Resistance Applicable Standard M ohms or higher with DCV applied in normal temperature and humidity. Between Voltage- input terminal Case Between Voltage- input terminal and Signal terminal EN9 Operating Environment Temperature : ~ + o C No freezing Humidity : less than % No condensation Storage Environment Temperature : - ~ + o C No freezing Humidity : less than % No condensation Operating Height Atmosphere Less than,m from sea level In the room without corrosive gas, inflammable gas or dust, without splashing water or oil. Accessories Connectors (Part Nos : IL-S-SL *, IL-S-SL *, IL-9S-SL *, IL-C- * ) Weight 7 g ( with cover ). Applicable Motor Range Type Motor Size (mm) Motor Model Max. Holding Torque (kgcm) Rotor Inertia (gcm ) Basic Step Angle*** Phase Current (Amps) Motor Weight (kg) HI- HI- *Brake Type PEE A (B). 9.7º.7. PEE A (B)..7º.7.7 PF AC (BC)..7º.7. PF AC (BC)..7º.7. PF AC (BC)..7º.7. PCE AC (BC). 7.7º.. PCE AC (BC)..7º.. PCE 9 AC (BC)..7º.. PCE 9 AC (BC).7º..7 PCE 99 AC (BC) 7.7º.. PCE 9 AC (BC).7º.. PCE ACM..7º..9 PCE ACM..7º.. PCE 9 ACM. 7.7º.. PCE 9 ACM.7º.. PCE 99 ACM.7º.. PCE 9 ACM.7º.. HI- HI-SPEED PCE 9 HAC (BC)..7º.. PCE 9 HAC (BC).7º..7 PCE 99 HAC (BC) 7.7º.. PCE 9 HAC (HBC).7º.. HI- HI-SPEED *Brake Type PCE 9 HACM. 7.7º.. PCE 9 HACM.7º.. PCE 99 HACM.7º.. PCE 9 HACM.7º.. Note : Motor model ending with A or AC - single shaft Motor model ending with B or BC - double shaft *** refer to resolution selection table for step angle setting Motor Electrical Specifications Dielectric Strength Insulation Resistance No abnormality detected after the application of.kv at Hz between motor windings and frame for duration of one minute Mohms or better with V potential applied between motor windings and frame at normal ambient temperature and humidity Motor Mechanical Specifications Shaft Radial Play Shaft Axial Play. mm (max) at load. Kg.7mm (max) at load Kg Insulation Operating Class Class B Environment ºC ~ + ºC Step Angle Accuracy ± min Temperature INScat--V. Page of 7
3 . Performance Characteristics INS- + PEE B INS- + PEE B Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm. KHz... / KHz... / KHz... / rpm Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm. KHz... / KHz... / KHz... / rpm INS- + PF BC INS- + PF BC Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm KHz... / KHz... / KHz... / rpm Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm KHz... / KHz... / KHz... / rpm INS- + PF BC INS- + PCE BC..... Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm KHz... / KHz... / KHz... / rpm Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm KHz... / KHz... / KHz... / rpm INScat--V. Page of 7
4 . Performance Characteristics INS- + PCE BC INS- + PCE 9BC Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm KHz... / KHz... / KHz... / rpm Hz Hz Hz.rpm Hz Hz Hz rpm KHz KHz KHz rpm KHz KHz KHz rpm KHz... / KHz... / KHz... / rpm Part Number Identification & Default Setting INS Series Name Clock Signal Input Type : :BiClock (Default ), :Gate/Dir Supply Input Voltage : :DCV Phase Current Setting : :.7A, :.A Factory Default Setting : Driver Model INS - INS - Phase Current.7A.A Phase Current at Standstill (A.CD enabled ).A.7A Auto Current Down ( A.CD ) Enabled Input Pulse Signal Bi-Clock mode ( P setting ) Resolution Full Step ( / : SEL and SEL all OFF ). Signal Input Waveform -. Input Signal Waveform H L T T T T T.µsec T.µsec T.µsec Shaded area shows of photo coupler at input circuit. e rising edge activates the motor. INScat--V. Page of 7
5 . Automatic Current Down is driver is equipped with the auto-current down function where the motor current is reduced at stand still status. is reduces the motor heat build up when not running. e factory setting is at % of the motor running current, user can adjust this setting via the CC.ADJ trimpot. e function is activated msec after the motor stops. i.e. pulse input changes from H to L.. is function can be deactivated by the A.CD DIP Switch setting. 7. Connection Diagram Pulse CTROLLER +V R Twisted Pair Wire + Pulse+ - Pulse- C+ /C+ C- /C- INS Driver Opto Couplers 9 Ω 9 Ω Phase Stepping Motor PCE xx / PF xx / PEE xx Series CO - 9 Ω V +V SEL - COM 9 Ω BLU RED WHT BRN BLK Input. 7 k MI + MI - DCV V DC Power Supply V *(If controller outputs are DCV, a resistor of value R =.kω /W is to be connected in series to the signals. Not necessary if the outputs are DCV.) INScat--V. Page of 7
6 . Functions & Settings Power Indicator LED E F CN CN MI LED is MI output is activated when the driver is at origin (step zero) in the excitation sequence. Full Step : one pulse output at every steps Half Step : one pulse output at every steps G CC.ADJ H A SEL- B SEL- C D A Resolution select Switch (SEL-, SEL-) is sets the resolution of the Motor Step. sets of setting is available, selectable via SEL input. Auto Current Down Function (A.CD) is switch enables/disables the function of Auto Current Down Feature of the driver. When enabled, the motor driving current is reduced to % (default) (or setting as in CC.ADJ trimpot) of the motor running current. is current reduction feature helps to reduce the temperature of the motor when it is not in operation. e current down feature is activated msec after the last pulse input received (determined by the non-conducting state of Clock input ). It is recommended to ENABLE this function. A.CD Disabled A.CD Enabled P/P P/P Motor Standstill Current Cut-Off Adjustment (CC.ADJ) When motor is not running, motor current is reduced to this setting. Turning clockwise increases motor standing current and vice versa. Factory setting at %. is function is activated msec after motor stops. is feature is disabled when clock input is in ( conducting ) state. Input Pulse Type Selection Switch is Switch sets the Type of Input Pulse for the driver. P : Bi-Clock (, C clock input ) Default setting P : Clock ( Gate / Direction input ) Bi-Clock type P/P P/P Gate/Direction type 9 Signal I/O connector (CN-) Pin Driver Signal Description pulse input terminal (SW-) + is opto-isolated terminal accepts pulse train from an indexer (Pulse) Step/Pulse input terminal (SW-OFF) - is opto-isolated terminal accepts motor step pulses from an indexer. C pulse input terminal (SW-) C+ is opto-isolated terminal accepts ( / C pulse train from an indexer C) Direction input terminal (SW-OFF) C- is opto-isolated terminal accepts /C direction input. Motor current shutoff input signal (CO) CO- e driver s output current can be turned off by this input. e motor is FREE while this input is. ( CO+ connect to COM+ ) Resolution select input signal (SEL) sets of resolution select available. SEL- OFF : SEL sets resolution of motor : SEL sets resolution of motor 7 COM+ +V output. Supply for CO and SEL Excitation timing output terminal. MI+ is is an open collector output which turns on once per every pulses received by the driver in the FULL step mode (SW OFF), and 9 MIpulses received by the driver in the HALF step mode (SW ). A 7 Auto Current OFF Function (A.CO) is Switch enables/disables the Motor current Cut-FF function when the driver temperature exceeds 7 deg Celsius. P/P A.CO/OFF Enabled P/P A.CO/OFF Disabled Power Input Connector (CN-) Connect V power supply to this connector to power up the driver unit. Connector pin assignment +Vdc V Motor Lead Connector (CN-) Connect motor leads to the connector as follows :- Connector pin assignment BLU BRN RED BLK WHT INScat--V. Page of 7
7 9. External Dimensions.. 7 INS +V V BLU RED WHT BRN BLK MOTOR POWER MI CC.ADJ - + C - + SEL- SEL- 9 CO SEL COM MI - + P/P Distributor, Inc., S.Shimobano, Saga Hirosawa, Ukyo, Kyoto, Japan Tel : () 7-- Fax : () support@mycom-japan.co.jp Technology (S) Pte Ltd No Sims Lane, #- One Sims Lane Singapore 7 Tel : () 7-7 Fax : () sales@mycommts.com.sg ** MYCOM reserves the right to revise the specifications, dimensions etc of the above product without obligation to notify any person of such revision or changes. INScat--V. Page 7 of 7
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