Motors Automation Energy Transmission & Distribution Coatings. Automation Compact Contactors CWC0
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- Randolf Jenkins
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1 Motors Automation Energy Transmission & Distribution Coatings Automation Compact Contactors CWC
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3 Compact Contactors CWC Summary Presentation 4 Accessories Overview Selection Table 2 Accessories 8 Technical Data 2 Dimensions 32
4 Your best solution for Electrical Switching Operations Compact Contactors - CWC Developed according to international standards IEC/EN 6947 (CE) and UL 58 (USA), they meet the requirements of a wide range of applications around the world. Ideal for applications where conventional contactors are too large for the space available and where streamlined projects are necessary. Although small, they are able to switch loads up to 69 V. They present high performance in electrical switching operations, reaching over one million operations. Versions Three-pole (3NA) up to 22 AC-3 Four-pole (4NO or 2NO+2NC) up to 6 AC-3 Auxiliary (4NO, 3 NO+NC, 3NC+NO, 2NO+2NC) up to AC-5 J J Contactors with AC and DC coil with the same size up to 6 A (CWC7...6) and a wide range of coil voltages available H D W 4 Compact Contactors CWC
5 Applications The characteristics of the contactors make them suitable for applications in different segments: Wood Food Refrigeration Pumping systems Machines and processes in general Irrigation systems Buildings Illumination Vehicle barriers and automatic gates Main Certifications Compact Contactors CWC 5
6 Mechanical Interlock Mechanical interlock without addition of side space. It allows the CWC7...6 contactors to be mounted side by side, providing better use of space in panels for reversing and star-delta starters. This accessory is mounted in the front, and no tools are required for the installation. Its use does not prevent the addition of auxiliary contact blocks, surge suppressor blocks, and other accessories connected to the power terminals. Safety in Installation All the contactors have degree of protection IP2 to prevent inadvertent contacts with the live parts without requiring additional accessories. Surge Suppressor Blocks Designed to prevent current or voltage surges on the command circuit, the suppressor blocks of the CWC line were developed with the clip fastening system without using cables. The assembly and disassembly do not require any tools. Available in the versions: varistor, resistor-capacitor, diode and Zener diode. Efficiency in the Mounting The mounting on DIN rail 35 mm (EN ) provides fast and efficient installations. Its mounting base allows up to four fastening points, making the installation flexible and totally compatible with most existing contactors, simplifying its replacement by the CWC lines. 6 Compact Contactors CWC
7 Indication of Position or State Front identification of the state of the contactor by means of indicator in the place marked with I (ON) and O (OFF). Contactors, even installed with accessories, allow the view of their state. Mirror and Mechanically Linked Contacts In order to meet the requirements of the safest and most demanding machine and equipment applications, the contactors were developed according to IEC/EN Annex F, about Mirror Contacts), and IEC/EN Annex L, about Mechanically Linked Contacts". IEC/EN Symbol Mechanically Linked Contacts IEC/EN Symbol Mirror Contacts Connection Busbars Developed for customers that need to save time, avoid errors and standardize operations in the assembly of motor starters on electrical panels. Available in the reversing and star-delta versions, they also allow to add protections (MPW motor-protective circuit breakers or RW7 overload relays) together with these contactors. Built-In Auxiliary Contacts - NO or NC They meet the needs of most applications without requiring any additional contacts, reducing items in the inventory. They have self-cleaning characteristics by means of sliding contacts, providing high reliability in low voltage and current (7 V / 5 ma) switching operations. Compact Contactors CWC 7
8 Additional Contact Blocks Available in the frontal version, they allow the expansion of 4 or 2 auxiliary contacts per contactor. Assembly and disassembly without tools. They have self-cleaning characteristics by means of sliding contacts, providing high reliability in low voltage and current (7 V / 5 ma) switching operations. Numbering according to EN 55 and EN 52. Drive Control Low-consumption, direct current coils (5.8 W) enable the direct drive of the contactors via PLCs, inverter outputs or soft-starter, without using relay interfaces. Low and extremely low-consumption coils allow to reduce power supplies and command transformers, ensuring better use of the energy resources and lower costs on your electrical panel. Faster and Securer Connections The cage clamp connections of the CWC7...6 contactors provide faster installation of power cables and accessories. Using a screwdriver, it is possible to make the connections in a shorter time in comparison to screw terminals. Due to special springs on the connection terminals, retightening is not necessary, because the connection system ensures constant pressure on the cables. Wide Range of Accessories All the accessories are interchangeable between the CWC7...6 and CWCA models, enabling the optimization of items and greater flexibility of their applications. Example: the same front contact block, suppressor blocks, interlock and mechanical retention may be installed in different models of contactors. 8 Compact Contactors CWC
9 Compact Starters The most compact starters on the market up to 25 A. Contactors fully compatible with the RW7 overload relays and MPW8 e MPW4 motor-protective circuit breakers, enabling the installation of direct on-line starters up to 9.2 kw / V and star-delta starters up to 22 kw / 3 38 V. RMC Mechanical Retention Block It allows to keep the electrical contacts of the contactors operated without continuous supply of its coil. Ideal for circuits with a low number of switching operations, such as: ventilation systems, illumination, etc. The front mounting of this accessory on two contactors mounted side by side allows the mechanical retention of one contactor (K). After a command pulse on the coil of contactor K (minimum duration of ms), this accessory will keep its contacts retained. For contactor K to return to its initial state, it is necessary a command pulse on the coil of contactor K2 (RESET), releasing the mechanical retention of contactor K. If the coil of contactor K2 keeps energized, the RMC accessory will not actuate on contactor K. Accessory compatible with CWC7...6 and CWCA contactors, front contact blocks, suppressor blocks and timers. K K2 Timer Blocks Extremely compact electronic timers only 9 mm wide. They are installed on the side of the CWC contactors without tools, allowing timing between.3s and,8s (3min) at voltages of V AC/V DC. Models with Power up Delay (TEC), Power down Delay (TDC) and for star-delta starters (TETC). Compact Contactors CWC 9
10 Environmentally Friendly Manufactured with materials of low impact on the environment and according to the RoHS international requirements. Connectors for CIC Printed Circuit Boards The accessory allows mounting the CWC7...6 and CWCA contactors with screw terminal on printed circuit boards. Ideal for OEMs (automatization of vehicle barriers, automatic gates, fans, etc.) that require operations with robust components developed for specific applications, such as the switching of electric motors. Connectors manufactured with metallic terminals with special coating for better adherence of the weld and support in plastic flame resistant material. Issued by the Parliament and by the European Council, the RoHS restricts the use of hazardous substances on electronic products traded in the countries members of the EU, prohibiting the ingress of new products on the market in case they contain lead, cadmium, hexavalent chromium, mercury, polybrominated biphenyl (PBB) and polybrominated diphenyl ethers (PBDE). The CWC line complies with the RoHS requirements. Compact Contactors CWC
11 CWC Compact Contactors - Accessories Overview Compact contactors CWC7...6 and CWCA (screw terminal) 2 - Compact contactors CWC7...2_S and CWCA_S (spring terminal) 3 - Compact contactor CWC25 (screw terminal) 4 - Auxiliary contact block BFC (screw terminal) 5 - Mechanical interlock block BIC or latch block RMC 6 - Easy connection busbars 7 - Surge supressor blocks RCC (RC), VRC (varistor), DIC (diode), RCAC (RC), DIZC (diode+zener) 8 - Electronic timers TEC, TDC and TETC 9 - Block module for printed circuit board CIC - Auxiliary contact block BFC25 (screw terminal) - Auxiliary contact block BFC_S (spring terminal) Compact Contactors CWC
12 CWC Compact Contactors - Selection Table Three-Pole - 7 A to 22 A (AC-3) 4) Rated operational current I e AC-3 (U e 44 V) Conv. thermal current I th = I e AC- 22 V 23 V Maximum rated operational power of three-phase motors 5/6 Hz ) 38 V 4 V 44 V 5 V 45 V 66 V 69 V Built-in auxliary contacts 3 Reference to complete with control voltage code Screw Spring 4 2 terminal terminal A A kw /HP NO NC kg / 2 3 / 4 3 / / / 5 3 / 4 CWC7--3 CWC7--3 S CWC7--3 CWC7--3 S / 3 4 / 5 4 / / / 6 4 / 5 CWC9--3 CWC9--3 S CWC9--3 CWC9--3 S / / / / / / 7.5 CWC2--3 CWC2--3 S CWC2--3 CWC2--3 S / / 7.5 / 7.5 / 7.5 / 7.5 / CWC CWC / 7.5 / 5 / 5 / 5 / 5 / 5 CWC Replace with the appropriate coil voltage code 2). AC coil - 5/6 Hz Applicable for CWC7 CWC25 models Coil voltage codes D2 D7 D3 D23 D24 D25 D33 D34 D35 D36 D39 V ac - 5/6 Hz AC coil Weight DC coil DC coil - Standard consumption coil Applicable for CWC7 CWC6 models Coil voltage codes C3 C6 C7 C2 C5 V dc DC coil - Low consumption coil 3) Applicable for CWC7 CWC6 models Coil voltage codes L3 L6 L7 L2 L5 V dc Notes: ) For 5/6 Hz three-phase, 4 poles WEG standard motors. These values are only for reference and may change on the number of poles and motor design; 2) Other voltages available; 3) The compact contactor CWC with low consumption coil allows only 2 additional auxiliary contacts; 4) For selection of accessories, check page 8. 2 Compact Contactors CWC
13 CWC Compact Contactors - Selection Table Three-Pole Reversing Starter with Mechanical Interlock - 7 A to 6 A (AC-3) 3) Rated operational current I e AC-3 (U e 44 V) A Conv. thermal current I th = I e AC- A 22 V 23 V Maximum rated operational power of three-phase motors 5/6 Hz ) 38 V 4 V 44 V 5 V 45 V 66 V 69 V / 2 3 / 4 3 / / / 5 3 / / 3 4 / 5 4 / / / 6 4 / / / / / / / / / 7.5 / 7.5 / 7.5 / 7.5 / Built-in auxliary contacts 3 4 NO 2 NC Reference to complete with control voltage code Screw terminal CWCI7--3 CWCI7--3 CWCI9--3 CWCI9--3 CWCI2--3 CWCI2--3 CWCI6--3 CWCI6--3 Spring terminal CWCI7--3 S CWCI7--3 S CWCI9--3 S CWCI9--3 S CWCI2--3 S CWCI2--3 S - - AC coil Weight kg DC coil Replace with the appropriate coil voltage code 2). AC coil - 5/6 Hz Applicable for CWC7 CWC25 models Coil voltage codes D2 D7 D3 D23 D24 D25 D33 D34 D35 D36 D39 V ac - 5/6 Hz DC coil - Standard consumption coil Applicable for CWCI7 CWCI6 models Coil voltage codes C3 C6 C7 C2 C5 V dc Notes: ) For 5/6 Hz three-phase, 4 poles WEG standard motors. These values are only for reference and may change on the number of poles and motor design; 2) Other voltages available; 3) For selection of accessories, check page A8. Compact Contactors CWC 3
14 CWC Compact Contactors - Selection Table Three-Pole for Printed Circuit Boards - 7 A to 6 A (AC-3) 4) Rated operational current I e AC-3 (U e 44 V) A Conv. thermal current I th = I e AC- A 22 V 23 V Maximum rated operational power of three-phase motors 5/6 Hz ) 38 V 4 V 44 V 5 V 45 V 66 V 69 V / 2 3 / 4 3 / / / 5 3 / / 3 4 / 5 4 / / / 6 4 / / / / / / / / / 7.5 / 7.5 / 7.5 / 7.5 / Built-in auxiliary contacts 3 4 NO 2 NC Reference to complete with control voltage code CWC7--3 I CWC7--3 I CWC9--3 I CWC9--3 I CWC2--3 I CWC2--3 I CWC6--3 I CWC6--3 I AC coil Weight kg DC coil Replace with the appropriate coil voltage code 2). AC coil - 5/6 Hz Applicable for CWC7 CWC25 models Coil voltage codes D2 D7 D3 D23 D24 D25 D33 D34 D35 D36 D39 V ac - 5/6 Hz DC coil - Standard consumption coil Applicable for CWC7 CWC6 models Coil voltage codes C3 C6 C7 C2 C5 V dc DC coil - Low consumption coil 3) Applicable for CWC7 CWC6 models Coil voltage codes L3 L6 L7 L2 L5 V dc Notes: ) For 5/6 Hz three-phase, 4 poles WEG standard motors. These values are only for reference and may change on the number of poles and motor design; 2) Other voltages available; 3) The compact contactor CWC with low consumption coil allows only 2 additional auxiliary contacts; 4) For selection of accessories, check page 8. 4 Compact Contactors CWC
15 CWC Compact Contactors - Selection Table Control Relay 3) Rated thermal current I th AC- A 22 V 23 V 38 V 4 V Rated current I e AC-5 A 45 V 44 V 5 V 66 V 69 V Reference to complete with control voltage code Screw terminal Spring terminal CWCA-22- CWCA-22- S CWCA-3- CWCA-3- S CWCA-4- CWCA-4- S CWCA-3- CWCA-3- S CWCA-4- CWCA-4- S AC coil Weight kg DC coil.8.2 Replace with the appropriate coil voltage code ). AC coil - 5/6 Hz Applicable for CWC7 CWC25 models Coil voltage codes D2 D7 D3 D23 D24 D25 D33 D34 D35 D36 D39 V ac - 5/6 Hz DC Coil - Standard consumption Applicable for CWCA models Coil voltage codes C3 C7 C9 C2 C5 V dc DC Coil - Low consumption 2) Applicable for CWCA models Coil voltage codes L3 L6 L7 L2 L5 V dc Notes: ) Other voltages available; 2) The compact contactor CWC with low consumption coil allows only 2 additional auxiliary contacts; 3) For selection of accessories, check page 8. Compact Contactors CWC 5
16 CWC Compact Contactors - Selection Table Four-Pole (4P and 2P/2R) up to 22 A (AC-) 3) Conventional thermal current I e =I th AC- A 8 NO Main contacts NC Reference to complete with control voltage code Screw terminal CWC7--4 Spring terminal CWC7--4 S 2 CWC9--4 CWC9--4 S 4 22 CWC2--4 CWC2--4 S 22 CWC CWC7--22 CWC7--22 S 2 CWC9--22 CWC9--22 S CWC2--22 CWC2--22 S 22 CWC AC coil Weight kg DC coil Replace with the appropriate coil voltage code ). AC coil - 5/6 Hz Applicable for CWC7 CWC25 models Coil voltage codes D2 D7 D3 D23 D24 D25 D33 D34 D35 D36 D39 V ac - 5/6 Hz DC Coil - Standard consumption Applicable for CWC7...CWC6 four-pole (4NO) models Coil voltage codes C3 C7 C9 C2 C5 V dc DC Coil - Low consumption 2) Applicable for CWC7...CWC6 four-pole (4NO) models Coil voltage codes L3 L6 L7 L2 L5 V dc DC Coil (.75 x Uc) Applicable for CWC7...CWC6 four-pole 2P/2R (2NO+2NC) models Coil voltage codes R3 R6 R7 R2 R5 V dc Notes: ) Other voltages available; 2) The compact contactor CWC with low consumption coil allows only 2 additional auxiliary contacts; 3) For selection of accessories, check page 8. 6 Compact Contactors CWC
17 CWC Compact Contactors - Selection Table Three-Pole with Latch Block A to 2.8 A (AC-3) 3)4) Rated operational current I e AC-3 (U e 44 V) A Conv. thermal current I th = I e AC- A 22 V 23 V kw /HP Maximum rated operational power of three-phase motors 5/6 Hz ) 38 V 4 V 44 V 5 V 45 V 66 V 69 V / / / / / 3 3 / 4 Built-in auxiliary contacts 3 4 NO 2 NC Reference to complete with control voltage code Screw terminal CWCH7--3 CWCH7--3 Spring terminal CWCH7--3 S CWCH7--3 S AC coil Weight kg DC coil / 2 3 / 4 3 / / / / / / / / / / 7.5 CWCH9--3 CWCH9--3 CWCH2--3 CWCH2--3 CWCH9--3 S CWCH9--3 S CWCH2--3 S CWCH2--3 S / / / / / 7.5 / CWCH6--3 CWCH6--3 CWCH6--3 S CWCH6--3 S Control Relay with Latch Block Rated operational current Ie Number of auxiliary contacts Reference code to complete with voltage code AC-4 / AC-5 (U e 23 V) A DC-3 (U e 24 V) A 3 4 NO 2 NC Screw terminal Spring terminal CWCHA-22- CWCHA-22- S CWCHA-3- CWCHA-3- S CWCHA-4- CWCHA-4- S CWCHA-3- CWCHA-3- S CWCHA-4- CWCHA-4- S AC coil Weight kg DC coil Replace with the appropriate coil voltage code 2). AC coil - 5/6 Hz Applicable for CWC7 CWC25 models Coil voltage codes D2 D7 D3 D23 D24 D25 D33 D34 D35 D36 D39 V ac - 5/6 Hz DC coil - Standard consumption coil Applicable for CWCH7...CWCH6 models Coil voltage codes C3 C6 C7 C2 C5 V dc Notes: ) For 5/6 Hz three-phase, 4 poles WEG standard motors. These values are only for reference and may change depending on the number of poles and motor design; 2) Other voltages available; 3) For selection of accessories, check page 8; 4) For further information about CWCH an its operation, check page 3. Compact Contactors CWC 7
18 Accessories Auxiliary Contact Blocks Illustrative picture For use with Max. number of contacts/ compact contator 2 Auxiliary contacts NO NC For use with CWC (3 pole) For use with CWC (4 pole) For use with CWCA Reference code Reference code Reference code Screw terminal Spring terminal Screw terminal Spring terminal Screw terminal Spring terminal 2 BFC-2 BFC-2S BFC4-2 BFC4-2S BFCA-2 BFCA-2S BFC- BFC-S BFC4- BFC4-S BFCA- BFCA-S 2 BFC-2 BFC-2S BFC4-2 BFC4-2S BFCA-2 BFCA-2S Weight kg CWC7...6 CWCA 4 4 BFC-4 ) BFC-4S ) BFC4-4 ) BFC4-4S ) BFCA-4 ) BFCA-4S ) 2 2 BFC-22 ) BFC-22S ) BFC4-22 ) BFC4-22S ) BFCA-22 ) BFCA-22S ) 4 BFC-4 2) BFC-4S 2) BFC4-4 2) BFC4-4S 2) BFCA-4 2) BFCA-4S 2) 3 BFC-3 ) BFC-3S ) BFC4-3 ) BFC4-3S ) BFCA-3 ) BFCA-3S ).3 3 BFC-3 2) BFC-3S 2) BFC4-3 2) BFC4-3S 2) BFCA-3 2) BFCA-3S 2) 2 BFC CWC25 2 BFC BFC BFC Mechanical Interlock 2) Illustrative picture For use with Description Reference code Weight kg CWC7...6 CWCA - Front mouting; - For the mechanical interlock using 2 compact contactors (AC or DC coil); - Can be mounted with the following accessories: auxiliary contact block, surge suppressor and timers. BIC.4 Mechanical Latch Block 2) Illustrative picture For use with Description Reference code Weight kg CWC7...6 CWCA - Front mouting; - For the mechanical interlock using 2 compact contactors (AC or DC coil); - Can be mounted with the following accessories: auxiliary contact block, surge suppressor and timers. RMC.4 Notes: ) The compact contactors CWC with DC low consumption coils allows only 2 additional auxiliary contacts. For applications that use 4 auxiliary contacts use CWC with standard DC coils. 2) Not suitable to be used with CWC compact contactors or CWCA control relays with DC Low Consumption coils (coil voltage code L ). 8 Compact Contactors CWC
19 Accessories Surge Suppressors Fast front mounting (clip on) Can be mounted with all the accessories Illustrative picture For use with Circuit diagram Voltages Reference code CWC CWCA CWC7...6 CWCA CWC CWCA 2-24 V 5/6 Hz RCC- D V 5/6 Hz RCC-2 D V 5/6 Hz RCC-3 D V 5/6 Hz RCC-4 D V 5/6 Hz RCC-5 D V 5/6 Hz RCC-6 D V 5/6 Hz RCAC D87 ) 2-48 V 5/6 Hz / 2-6 V dc VRC- E V 5/6 Hz / 6-8 V dc VRC-2 E V 5/6 Hz / 8-3 V dc VRC-3 E V 5/6 Hz / 3-5 V dc VRC-4 E4 4-5 V 5/6 Hz VRC-5 D73 Weight kg.8 CWC7...6 CWCA 2-6 V dc DIC- C V dc DIZC C26 Note: ) To protect snubbers against overvoltage peaks caused by the switching off of the contactors with AC coils. It is recommended to use in circuits with residual current over than (Us/23 V)x.4 ma. (Us = Rated voltage). Eletronic Timing Relay Right-side fast mounting Up to 3 minutes timing LED status indication Illustrative picture Function Timing Voltages Reference code to 3 seconds TEC-U3S-E5 - to seconds TEC-US-E5 3-3 to 3 seconds TEC-U3S-E5 On-Delay (TECO) 6-6 to 6 seconds V 5/6 Hz - DC TEC-U6S-E5 - to seconds TEC-US-E5 3-3 to 3 seconds TEC-U3S-E5,8-8 to,8 seconds TEC-U3M-E V ac/dc -24 V ac/dc to 3 seconds TDC-US-E4 TDC-U3S-E9 - to seconds TDC-U3S-E4 TDC-US-E9 Off-Delay (TDCO) 3-3 to 3 seconds 24-6 V 5/6 Hz - DC TDC-U3S-E4 TDC-U3S-E9 6-6 to 6 seconds -24 V 5/6 Hz - DC TDC-U6S-E4 TDC-U6S-E9 - to seconds TDC-US-E4 TDC-US-E9 3-3 to 3 seconds TDC-U3S-E4 TDC-U3S-E9,8-8 to,8 seconds TDC-U3M-E4 TDC-U3M-E V 5/6 Hz TETC-U3S-D52 Start-Delta (TETCO) 3-3 to 3 seconds -3 V 5/6 Hz TETC-U3S-D V 5/6 Hz TETC-U3S-D66 Functions On-Delay TEC Off-Delay TDC Start-Delta TETC Weight kg.2 Functionals diagrams Led On Led Off Diagrams Compact Contactors CWC 9
20 Accessories Printed Circuit Board Link Module Illustrative picture For use with Description Reference code Weight kg CWC7...6 CWCA - Direct mounting on the terminals - Allows direct mounting on printed circuit board - Same current capacity (up to 6 A in AC-3 and 22 A in AC-) CIC.3 Reversing Wiring Kits Star-Delta Wiring Rated operational current I e AC - 3 (U e 44 V) A 22 V 23 V kw /HP Max. rated operational power of three-phase motors 5/6 Hz 38 V 4 V 45 V 44 V 5 V 66 V 69 V Compact contactors K = K2 7.5 / 2 3 / 4 3 / / / 5 3 / 4 CWC / 3 4 / 5 4 / / / 6 4 / 5 CWC9 2 3 / / / / / / 7.5 CWC2 6 4 / / 7.5 / 7.5 / 7.5 / 7.5 / CWC6 Reference code ECC-R (with electrical interlock) ECC-RNI (without electrical interlock) Weight kg.3 Rated operational current I e AC - 3 (U e 44 V) A Max. rated operational power of three-phase motors 5/6 Hz V 4-45 V V K = K / / / 7.5 CWC / / 9.2 / 2.5 CWC2 Compact contactors K3 CWC7 Weight Reference code kg ECC-SD / 7.5 / 5 5 / 2 CWC6 CWC9 2 Compact Contactors CWC
21 Technical Data Terminal Markings Circuit diagram Three-pole compact contactors with built-in auxiliary contact Three-pole compact contactors without built-in auxiliary contact Auxiliary contacts configuration NO Auxiliary contacts NC Contactor base reference CWC7--3 CWC9--3 CWC2--3 CWC6--3 CWC7--3 CWC9--3 CWC2--3 CWC6--3 CWC25--3 Control relay CWCA CWCA CWCA CWCA CWCA-4- Three-pole compact contactors with built-in auxiliary contact and latch block E 4 E2 CWCH7--3 CWCH9--3 CWCH2--3 CWCH E E2 CWCH7--3 CWCH9--3 CWCH2--3 CWCH6--3 Circuit diagram Four-pole compact contactors Main contacts configuration NO Main contacts NC Contactor base reference CWC7--4 CWC9--4 CWC2--4 CWC R R2 R3 R CWC7--22 CWC9--22 CWC2--22 CWC6--22 Compact Contactors CWC 2
22 Technical Data Terminal Markings Circuit diagram Auxiliary contacts configuration NO Auxiliary contacts NC Contactor base reference Control relay with latch block E 4 4 CWCHA-4- E2 E 3 3 CWCHA-3- E2 E CWCHA-22- E2 E 4 4 CWCHA-4- E2 E 3 3 CWCHA-3- E2 Auxiliary contacts configuration Frontal auxiliary contact block Auxiliary contacts For use with (3-pole) For use with CWC (4-pole) For use with CWCA NO NC Circuit diagram Reference Circuit diagram Reference Circuit diagram Reference 2 2 BFC-2 BFC25-2 BFC4-2 BFCA-2 BFC- BFC25- BFC4- BFCA- 2 2 BFC-2 BFC25-2 BFC4-2 BFCA BFC-4 BFC4-4 BFCA BFC-22 BFC25-22 BFC4-22 BFCA BFC-4 BFC4-4 BFCA BFC-3 BFC4-3 BFCA BFC-3 BFC4-3 BFCA-3 22 Compact Contactors CWC
23 Technical Data Diagram Components A A K K2 A A CWC BIC + ECC-R A K A A K2 A CWC BIC + ECC-RNI K A A A A K2 K A A CWC ECC-SD Compact Contactors CWC 23
24 Technical Data General Data Reference code CWCA CWC7 CWC9 CWC2 CWC6 CWC25 Standards IEC/EN 6947 / UL 58 Rated insulation voltage U i (pollution degree 3) IEC/EN , VDE 66 (V) 69 UL, CSA (V) 6 Rated impuse withstand voltage U imp (IEC/EN 6947-) (kv) 4 Rated operational frequency (Hz) AC coil Ops x 6 3 Mechanical lifespan DC coil Ops x Electrical lifespan I e AC-3 Ops x Main circuits IP2 Degree of protection (VDE 6) Control circuits and auxiliary contacts IP2 Mounting Screw or DIN rail 35 mm Coil terminals 2 Vibration resistance Contactor open (g) 2 Contactor closed (g) 4 Mechanical shock resistance Contactor open (g) 6 (½ sinusoid = ms) Contactor closed (g) Ambient temperature Operation -25 C C Storage -55 C C Normal values Up to 3, m Altitude 9% I e / 8% U e 3, to 4, m 8% I e / 75% U e 4, to 5, m Control Circuit - Alternating Current (AC) Reference code CWCA, CWC7...6 CWC25 Rated insulation voltage U i IEC/EN , VDE 66 (V),, (pollution degree 3) UL, CSA (V) 6 6 Coils rated voltage 5 Hz (V) Coils rated voltage 6 Hz (V) Coils rated voltage 5/6 Hz (V) Coils rated voltage Coil operating limits (xus) Coil 6 Hz Pick up (xus) Drop out (xus) Coil 5/6 Hz Pick up (xus) Drop out (xus) Average consumption. x Us coil cold state Magnetic circuit closed (VA) Power factor (cos ϕ) Coil 6 Hz Power dissipation per pole (W) Magnetic circuit closing (VA) Power factor (cos ϕ) Coil 5/6 Hz Magnetic circuit closed (VA) Magnetic circuit closing (VA) 3 58 Average time Closing NO contacts (ms) Opening NO contacts (ms) Control Circuit - Direct Current (DC) Reference code CWCA, CWC7...6 CWC7...6 Coil type Conventional Low consumption 4P (2P/2R) Rated insulation voltage U i IEC/EN , VDE 66 (V), (pollution degree 3) UL, CSA (V) 6 Standard voltages (V) Coil operating limits (xus) Pick up (xus) Drop out (xus) Power consumption. x Us coil cold state Magnetic circuit closed (W) Magnetic circuit closing (W) Operation time Closing NO contacts (ms) Opening NO contacts (ms) Compact Contactors CWC
25 Technical Data Power Circuit Reference code CWC7 CWC9 CWC2 CWC6 CWC25 Rated operational current I e AC-4 (U e 44 V) (A) AC-3 (U e 44 V) (A) AC- (θ 55 C, U e 69 V) (A) Rated operational voltage U e UL, CSA ) (V) 6 IEC/EN , VDE 66 (V) 69 Rated thermal current I th (θ 55 C) (A) Making capacity - IEC/EN 6947 (A) (U e 4 V) (A) Breaking capacity (U e =5 V) (A) IEC/EN 6947 (U e =69 V) (A) Short-time current (no current flowing during recovery time of min and θ 4 C) Protection against short-circuits with fuses (gl/gg) seg (A) seg (A) seg (A) seg (A) min (A) min (A) V - UL/CSA ) (ka) 5 Coordination type (A) Coordination type 2 (A) Average impedance per pole (mω) AC- (W) Average power dissipation per pole AC-3 (W) Utilization category AC-3 Rated operational current I e (θ 55 C) Rated operational power ) Max. electrical operational per hour U e 44 V (A) U e 5 V (A) U e 69 V (A) U e, V (A) Not available 22 / 23 V (kw) (cv) / V (kw) (cv) / 45 V (kw) (cv) V (kw) (cv) V (kw) (cv) / 69 V (kw) (cv) ops./h (%),2 ops./h (%) , ops./h (%) Utilization category AC-4 Rated operational current I e AC-4 (U e 44 V) (A) / 23 V (kw) (cv) / 4 V (kw) (cv) Rated operational power ) (kw) V (2, operations) (cv) V (kw) (cv) V (kw) (cv) / 69 V (kw) (cv) Note: ) For 5/6 Hz three-phase, 4 poles WEG standard motors. These values are only for reference and may change on the number of poles and motor design. Compact Contactors CWC 25
26 Technical Data Power Circuit Reference code CWC7 CWC9 CWC2 CWC6 CWC25 Utilization category AC- 3P (NO) or 4P (4NO) Rated thermal current I th (θ 55 C) (A) θ 4 C (A) Maximum operational current (up to 69 V) θ 55 C (A) θ 7 C (A) / 23 V (kw) Maximum operational power 38 / 4 V (kw) θ 55 C 45 / 44 V (kw) phase resistors 5 V (kw) / 69 V (kw) poles in parallel I e x.7 Current values for connection of 3 poles in parallel I e x poles in parallel I e x ops./h (%) Percentage of the max. operational current at,2 ops./h (%) 3, ops./h (%) 2P (NO/NC) or 4P (2NO + 2NC) 2P (NO/NC) 22 / 23 V (kw) Maximum operational power 38 / 4 V (kw) θ 55 C 45 / 44 V (kw) (resistive load) 5 V (kw) / 69 V (kw) UL Power Ratings Reference code CWC7 CWC9 CWC2 CWC6 CWC25 General purpose current (6 V) (A) / 2 V (HP) /3 /3 /2 /2 -phase 28 V (HP) 3/4 /2 / / 24 V (HP) 3/4 / / 2 V (HP) 3/4 / V (HP) / phase 22 / 24 V (HP) / /2 44 / 48 V (HP) / / 6 V (HP) 5 7 /2 7 /2 5 Built-In Auxiliary Contacts Reference code CWC7...6 CWCA Standards IEC/EN , IEC/EN Rated insulation voltage U i IEC/EN, VDE 66 (V) 69 (pollution degree 3) UL, CSA (V) 6 IEC/EN, VDE 66 (V) 69 Rated operational voltage U e UL, CSA (V) 6 Rated thermal current I th (θ 55 C) (A) Rated operational current I e U e 24 V (A) 38-4 V (A) 6 AC-5 (IEC/EN ) V (A) 5 5 V (A) V (A) 2 UL, CSA A6 24 V (A) 6 DC-3 (IEC/EN ) 48 V (A) 4 V (A) 2 22 V (A).7 UL, CSA Q6 Making capacity (rms) U e 4 V 5/6 Hz - AC-5 (A) x I e (AC-5) Breaking capacity (rms) U e 4 V 5/6 Hz - AC-5 (A) x I e (AC-5) Max.fuse class gl-gg without welding (short-circuit protection) gl/gg (A) Control circuit reliability (V / ma) 7 / 5 Electrical endurance (millions operations) Mechanical endurance (millions operations) 3P (NO) 26 Compact Contactors CWC
27 Technical Data Auxiliary Contacts Reference code BFC / BFC25 Standards IEC/EN , IEC/EN Rated insulation voltage U i (pollution degree 3) IEC/EN, VDE 66 (V), UL, CSA ) (V) 6 Rated operational voltage U e UL, CSA ) (V) 6 IEC/EN, VDE 66 (V) 69 Rated thermal current I th (θ 55 C) (A) Rated operational current I e AC-5 (IEC/EN ) UL, CSA ) DC-3 (IEC/EN ) UL, CSA ) U e 24 V (A) 38-4 V (A) V (A) 6 5 V (A) V (A) - 24 V (A).5 6 V (A).5 V (A) V (A).4 Making capacity (rms) U e 4 V 5/6 Hz - AC-5 (A) 3 Breaking capacity (rms) U e 4 V 5/6 Hz - AC-5 (A) 3 Max.fuse class gl-gg without welding (short-circuit protection) (A) Control circuit reliability (V / ma) 7 / 5 Electrical endurance (millions operations) Mechanical endurance (millions operations) Electronic Timer Relays Reference code A6 Q6 TEC, TDC, TETC Rated insulation voltage (U i ) V V dc/ V ac 5/6 Hz (TEC) V dc/ V ac 5/6 Hz (TDC) Supply voltage (U e ) V dc/ V ac 5/6 Hz (TDC) terminals V ac 5/6 Hz (TETC) -3 V ac 5/6 Hz (TETC) V ac 5/6 Hz (TETC) Control voltage (U c ) 2 - B V dc/ V ac 5/6 Hz (TDC) only TDC terminals...24 V dc/ V ac 5/6 Hz (TDC) Voltage operational limits x Uc ( V ac) x Uc ( V dc) Consumption ma 5 Minimum time for reset (recovery time) ms 65 Minimum control time (only TDC) ms 5 Setting accuracy (% of the full scale value) % +/-5 Repeat accuracy % +/- Changeover time Y - ms 5 Compact Contactors CWC 27
28 Technical Data Terminal Capacity and Tightening Torque - Power and Built-In Auxiliary Terminals Reference code CWC7...CWC6 / CWCA CWC25 Screw type Power terminal and built-in auxiliary terminal ) mm² Finely stranded with end sleeve x x M3x 8 Flat / Phillips Stranded and finely stranded without end sleeve x x Solid x x Finely stranded with end sleeve x...6 2x x M3.5x 9 Flat / Phillips Stranded and finely stranded without end sleeve x...6 2x x AWG (UL) Tightening torque (N.m)..5 Tightening torque (lb.in) (UL) 3 Solid x...6 2x x Note: ) Built-in auxiliary terminals not available for CWC25. Terminal Capacity and Tightening Torque - Coil Terminals Reference code Screw type Coil terminals mm² Finely stranded with end sleeve x x CWC7...CWC25 / CWCA M3.5x 8 Flat / Phillips Stranded and finely stranded without end sleeve x x AWG (UL) Tightening torque (N.m). Tightening torque (lb.in) (UL) Solid x x Terminal Capacity and Tightening Torque - Auxiliary Contact Blocks Reference code Screw type Auxiliary contact block mm² Finely stranded with end sleeve x x BFC / BFCA / BFC4 / BFC25 M3.5x9 Flat / Phillips Stranded and finely stranded without end sleeve x x AWG (UL) Tightening torque (N.m). Tightening torque (lb.in) (UL) Solid x x Terminal Capacity - Power, Coil and Auxiliary Contact Blocks Reference code CWC7_S... CWC2_S / CWCA_S BFC_S / BFCA_S / BFC4_S Terminal type Spring terminal Power terminal Finely stranded with end sleeve Solid mm² 2x...5 2x...5 Auxiliary contact block / built-in auxiliary terminal / or coil terminal Finely stranded with end sleeve Solid Solid or finely stranded with end sleeve mm² 2x x x AWG Compact Contactors CWC
29 Technical Data Utilization Category DC-, DC-3 and DC-5 DC-(L/R ms) DC-3(L/R 2.5ms) Reference CWC7 CWC9 CWC2 CWC6 CWC25 Reference CWC7 CWC9 CWC2 CWC6 CWC25 U e Serie poles Rated operational current I e (A) U e Serie poles Rated operational current I e (A) 24 V 48 V 6 V 25 V 22 V 44 V 6 V V V V V V V V DC-5(L/R 5ms) Reference CWC7 CWC9 CWC2 CWC6 CWC25 Serie Pole U e Serie poles 24 V 48 V 6 V 25 V 22 V 44 V 6 V Load 2 Serie Poles Load 3 Serie Poles Load 4 Serie Poles Load Load Load Load Compact Contactors CWC 29
30 Technical Data Operation Description of Latch Block RMC or CWCH Latch compact contactors K RESET compact contactors K2 Latch compact contactors K RESET compact contactors K2 or CWCH x CWC7...6 / CWCA + RMC Functional Diagram A V K A2 Time Minimum time to ensure mechanical latch > ms Latching compact contactors K status of NO contacts (auxiliary and/or power) Open Closed Open Time E/A K2 E2/A2 Time Minimum time to ensure mechanical unlatch > ms After a minimum pulse of ms on compact contactors coil (K), the RMC will keep K contacts switched on. The compact contactors K will only return to rest position after compact contactors coil (K2) be energized by a releasing pulse. The mechanical latch will always and only happen on compact contactors (K). Note: if RESET compact contactors coil (K2) remains energized, the latching of compact contactors (K) is not enabled. 3 Compact Contactors CWC
31 Technical Data Electrical Lifespan AC-3 (U e 44 V ac) Number of operation ( 6 ). CWC7 CWC9 CWC2 CWC6 CWC Rated operational current I e (A) AC-4 (U e 44 V ac) Number of operation ( 6 ).. CWC7 CWC CWC2 CWC6 CWC25 Breaking current I c (A) Compact Contactors CWC 3
32 Dimensions (mm) CWC7...6 and CWCA - (AC and DC Coil) - Screw Terminal VRC RCC DIC DIZC DIN 35 mm TEC TDC TETC BFC CWC7...2_S, and CWCA_S - (AC and DC Coil) - Spring Terminal DIN DIN DIN DIN DIN 35 mm mm 35mm mm 35 mm 6 CWC7...2_S CWC7...2_S CWC7...2_S CWC7...2_S 8 9 CWC7...2_S CWC7...2_S CWC7...2_S CWC7...2_S 52 VRC VRC VRC VRC RCC RCC RCC RCC DIC DICDIC DIC DIZC DIZC DIZC DIZC TEC TEC TEC TEC TEC TDC TDC TDC TDC TDC TETC TETC TETC TETC TETC VRC RCC DIC DIZC BFC_S BFC_SBFC_S BFC_S CWCI7...6) + ECC-R and CWCH7...62) - Screw Terminal DIN 35 mm VRC RCC DIC DIZC BIC RMC ECC-R/SD Notes: ) Same dimensional of 2 x CWC BIC. 2) Same dimensional of 2 x (CWC7...6/CWCA) + RMC. 32 Compact Contactors CWC BFC
33 Dimensions (mm) CWCI7...2) or CWCH7...2/CWCHA2) - Spring Terminal VRC VRC RCC RCC DIC DIC DIZC DIZC BIC RMC 52 DIN DIN 35 mm BFC_S BIFC_S CWC7...6 I3) - Printed Circuit Boards x.3 Ø CIC CWC DIN 35 mm 58. TEC TDC TETC VRC RCC DIC BFC25 Mounting Position of All Compact Contactors Notes: ) Same dimensional of 2 x CWCI7...6_S + BIC. 2) Same dimensional of 2 x (CWC7...6_S/CWCA_S) + RMC. 3) Same dimensional CWC CIC. Compact Contactors CWC 33
34 Global presence is essential, as much as understanding your needs. Global Presence With more than 3. employees worldwide, WEG is one of the largest electric motors, electronic equipments and systems manufacturers. We are constantly expanding our portfolio of products and services with expertise and market knowledge. We create integrated and customized solutions ranging from innovative products to complete after-sales service. WEG s know-how guarantees our Compact Contactors CWC is the right choice for your application and business, assuring safety, efficiency and reliability. Availability is to have a global support network Partnership is to create solutions that suits your needs Competitive edge is to unite technology and inovation 34 Compact Contactors CWC
35 Know More High performance and reliable products to improve your production process. Excelence is to provide a whole solution in industrial automation that improves our customers productivity. Visit: youtube.com/wegvideos Compact Contactors CWC 35
36 WEG Worldwide Operations ARGENTINA San Francisco - Cordoba Phone: info-ar@weg.net COLOMBIA San Cayetano - Bogota Phone: info-co@weg.net JAPAN Yokohama - Kanagawa Phone: info-jp@weg.net SPAIN Coslada - Madrid Phone: wegiberia@wegiberia.es Cordoba - Cordoba Phone: weg-morbe@weg.com.ar Buenos Aires Phone: ventas@pulverlux.com.ar AUSTRALIA Scoresby - Victoria Phone: info-au@weg.net AUSTRIA Markt Piesting - Wiener Neustadt-Land Phone: watt@wattdrive.com BELGIUM Nivelles - Belgium Phone: info-be@weg.net BRAZIL Jaraguá do Sul - Santa Catarina Phone: info-br@weg.net CHILE La Reina - Santiago Phone: info-cl@weg.net CHINA Nantong - Jiangsu Phone: info-cn@weg.net Changzhou Jiangsu Phone: info-cn@weg.net ECUADOR El Batan - Quito Phone: ceccato@weg.net FRANCE Saint-Quentin-Fallavier - Isère Phone: info-fr@weg.net GERMANY Türnich - Kerpen Phone: info-de@weg.net Balingen - Baden-Württemberg Phone: info@weg-antriebe.de Homberg (Efze) - Hesse Phone: info@akh-antriebstechnik.de GHANA Accra Phone: info@zestghana.com.gh INDIA Bangalore - Karnataka Phone: info-in@weg.net Hosur - Tamil Nadu Phone: info-in@weg.net ITALY Cinisello Balsamo - Milano Phone: info-it@weg.net MALAYSIA Shah Alam - Selangor Phone: info@wattdrive.com.my MEXICO Huehuetoca - Mexico Phone: info-mx@weg.net Tizayuca - Hidalgo Phone: NETHERLANDS Oldenzaal - Overijssel Phone: info-nl@weg.net PERU La Victoria - Lima Phone: info-pe@weg.net PORTUGAL Maia - Porto Phone: info-pt@weg.net RUSSIA and CIS Saint Petersburg Phone: sales-wes@weg.net SOUTH AFRICA Johannesburg Phone: info@zest.co.za SINGAPORE Singapore Phone: info-sg@weg.net Singapore Phone: watteuro@watteuro.com.sg SCANDINAVIA Mölnlycke - Sweden Phone: info-se@weg.net UK Redditch - Worcestershire Phone: info-uk@weg.net UNITED ARAB EMIRATES Jebel Ali - Dubai Phone: info-ae@weg.net USA Duluth - Georgia Phone: info-us@weg.net Minneapolis - Minnesota Phone: VENEZUELA Valencia - Carabobo Phone: info-ve@weg.net For those countries where there is not a WEG own operation, find our local distributor at WEG Group - Automation Business Unit Jaraguá do Sul - SC - Brazil Phone: automacao@weg.net Cod: Rev: Date (m/y): /27 The values shown are subject to change without prior notice.
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