Park Scale Models AT-17 Bobcat Assembly Manual
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1 Park Scale Models AT-17 Bobcat Assembly Manual
2 Fuselage Construction 1. Glue the two ¼ balsa servo rails SR to BB5. SR BB5 2. Assemble the wing mount block by gluing WM1(x2), WM2 and WM3 together as shown. WM3 WM1 WM2 3. Epoxy two of the supplied nylon nuts into the wing mount block as shown. Be very careful not to get any epoxy into the threads of the nut.
3 4. Assemble the servo tray by gluing BB5 to BB7 as shown. Ensure that BB5 is perpendicular to BB7. BB5 BB7 5. Fit and glue the servo try assembly to BB3. BB3 6. Fit and glue BB1 to BB3 Fit and glue the wing mount block to BB3 and BB7. BB1 Wing mount block 7. Fit and glue BB2 to BB1, BB5, BB& and the wing mount block. BB2
4 8. Fit and glue BB4 to BB2 & BB3. Fit and glue BB6 to BB2, BB3, BB5 and the wing mount block. It is recommended to install your rudder and elevator servos into the servo tray at this time. BB6 BB4 9. Fit and glue FL7A (x2) to F3. F3 FL7A 10. Fit and glue F2 to FL7A. F2 11. Fit and glue FL4(x2), FL5(x2) and FL6(x2) to F2 & F3. FL4 FL5 FL6
5 12. Fit and glue FL10 into the center notches of F2 & F3. Fit and glue FL9, FL8 and FL7 into the notches in F2 & F3 on both sides of FL10. FL10 FL9 FL8 FL7 13. Slide this assembly onto the wing mount/battery box assembly as shown, do not glue in place! 14. Fit and glue FL1 into the center notch of F3, unsure that the notch in FL1 is facing up. Fit and glue FL2 and FL3 on both sides of FL1 as shown. FL3 FL2 FL1 15. Fit and glue F1 to the wing mount/battery tray assembly first. Carefully align and fit FL1-FL10 into the notches in F1, ensure that they are fully inserted into the notches and then glue in place. Glue F2 and F3 to the wing mount/battery box assembly. F1
6 16. Assemble formers F4 and F5. Glue F6 to the motor mount assembly. Fit and glue F4 and F5 into the notches in the wing mount assembly. Glue F4 to F3 and the wing mount assembly. Glue F5 to the top of the wing mount assembly only! See the end of the manual for how to assemble the fuselage formers. 17. Assemble the fuselage sides as shown below. Fit and glue the fuselage sides to F4-F Fit formers F7-F9 into the fuselage sides. 19. Fit and glue F10 and F12A to the fuselage sides. Ensure that the fuselage is straight before gluing the formers F7-F9 in place.
7 20. Fit and glue F12 to F10 and the fuselage sides. 21. Fit and glue F11 to F12, F12A and the fuselage sides. 22. Epoxy F11A to F11, F12A and the fuselage sides. 23. If you plan to install a steerable tail wheel it is recommended to use a Dubro 1/2A steerable nose wheel. Screw the mount to F11 using the predrilled holes in F11. You will need to install the control linkage to connect the tail wheel to the rudder servo. If you do not wish to install a steerable tail wheel, a fixed tail wheel can be installed later.
8 24. Install the rudder and elevator pushrod sleeves. Use Dubro Lazer Pushrods or similar. 25. Fit and glue F12B in place. 26. Fit and glue FS4 to F6-F10. Glue two pieces of 3/16 sq. balsa sticks into the notches in the bottom of F6-F10 and also to the fuselage sides. FS4 27. Glue two pieces of 3/16 sq. balsa sticks into the notches in the top of F4-F10 and also to the fuselage sides.
9 28. Fit and glue FS1A to F4-F6. Fit and glue FS2A to F4- F8. Fit and glue FS1B to F6-F10. Fit and glue FS2B to F8-F10. Fit and glue FS3 to F4-F8. FS3 FS2 FS1 29. Glue SH2(x2) in place where indicated, lightly dampen the outside surface to help bending if necessary. Fit and glue SH1 in place. cop SH2 SH1 30. Glue SH3(x2) in place where indicated, lightly dampen the outside surface to help bending if necessary. 31. Fit and glue B1-B16 in place. Start with B12 and work forward to B1. B1 B16
10 Wing Construction 1. Start the center wing section by fitting R1(x2) and R2(x2) to WS1A and WS2A. Ensure that the ribs are perpendicular to the spars before gluing. R1 R2 WS2A WS1A 2. Fit and glue WS3, WM5 and TE1 to ribs. WM5 TE1 WS3 3. Cut two (2) 5 lengths of the supplied 3/16 hardwood dowel. Insert the dowels into the wing spars as shown and epoxy in place. Allow the dowels to extend past WS3 by ¼.
11 4. Fit and glue WL1 and WL2 in place. WL1 WL2 5. Sheet the bottom of the center wing section with 1/16 balsa. 6. Cut the electronics tray from some scrap wood using the template at the end of the manual. Glue to WS1A, WS2A and R1(x2). 7. Sand TE1 to match the contour of the ribs. Sheet the top of the wing center section with 1/16 balsa. Cut out the sheeting around the electronics tray area.
12 8. Cut the leading edge sheeting from1/16 balsa to size using the measurements below, ensure the long edge is straight. Glue WS1 on top of the 1/16 balsa sheet along the straight edge. glue on top of sheet straight edge WS Cut a sheet of 1/16 balsa to size using the measurements below. Edge glue to the leading edge sheeting. 11 straight edge Fit ribs R5-R14 to the spar, do not glue yet. 11. Fit and glue SDF between R7 and R8, ensure it is tight up against the wing spar. Fit and glue the 1/16 balsa servo door sheeting between ribs R10 and R11, ensure it is tight up against the wing spar. SDF servo door sheeting
13 12. Fit and glue SDF between R10 and R11, ensure it is tight up against the wing spar. Trim any overhanging balsa sheeting flush with R8. SDF trim sheeting flush with R8 13. Fit and glue TE2 to R5-R9 and the balsa sheeting. Glue R5-R7 to the balsa sheeting. TE2 14. Fit and glue R9A to the outside R9 and TE2. R9A 15. Fit and glue TE3 to R9A R14.
14 16. Fit WS2, S1B and S2B in place where shown. Do not glue in place yet. S2B WS2 S1B 17. Fit R3 and R4 in place where shown. Ensure that all parts are fit together tightly and then glue R3 and R4 to WS1, WS2, S1B, S2B and the balsa sheeting. Glue S1B to WS1 and the sheeting. Glue S2B to WS2 and the sheeting. Remove any excess glue at the joints between S1B/WS1 and S2B/WS2. R4 R3 18. Fit and glue S1A to WS1 and R3-R5. Fit and glue S2A to WS1 and R3-R5. Fit and glue TE1 to R3, R4 and the sheeting. Remove any excess glue at the joints between S1A/WS1 and S2A/WS2. S1A TE2A 19. Fit and glue the 1/32 plywood shearwebs to S1A/B and S2A/B. Epoxy shearwebs to R3, R4 and the balsa sheeting. 1/32 ply shearweb
15 20. Fit R3A in place. 21. Fit and glue LE1 to R3A-R14. Sand LE1 to match the top and bottom contours of the wing ribs. LE1 22. Trim the excess sheeting along R Glue the bottom sheeting to R3-R14 and LE1.
16 24. Fit and glue some 1/16 balsa sheeting to the bottom of R13 and R Sheet the top of the wing as shown with 1/16 balsa. 26. Trim away the excess sheeting along LE2 and R4 as shown. 27. Fit and glue TE2A to TE2 and TE3A to TE3. Use hinges to ensure that the hinge slots line up properly. TE2A TE3A
17 28. Sand the sheeting flush with LE1 and then glue some 1/8 balsa to the leading edge of the wing and sand to shape. 29. Align and glue F15 to F Fit and glue WTS into the slot in F Fit and glue WT to F15 and WTS as shown.
18 32. Cut away the leading edge sheeting between R5 and R6. DO NOT cut through the spar! 33. Epoxy two FW1 together and glue to nacelle frame NF1 as shown. Fit RB1 (blue) and RB2 (red) into NF1, do not glue yet. RB1 (blue) FW1 (x2) RB2 (red) 34. Fit and glue FW2 to NF1 and FW1. FW2 35. Fit NF2 in place as shown. Check that RB1 and RB2 align properly and fit into the slots as shown. Remove NF2, epoxy RB1 & RB2 together. Fit and glue NF2 to FW1 & FW2. Epoxy RB1/RB2 to FW1 and FW2. NF2
19 36. Fit your retracts to RB1/RB2. Use the template supplied by your retract manufacturer to cut the opening for your retracts. 37. Fit and glue NF1A, NF1B, NF1C & NF1D together. NF1A NF1D NF1B NF1C 38. Fit NF1 and NF3A in place where shown, do not glue yet. NF3A NF1 39. Fit and glue NF3B, NF3C & NF3D and NF4B, NF4C & NF4D together. NF3D NF3C NF3B NF4D NF4C NF4B
20 40. Fit NF3, NF4, NF5 & NF6 in place as shown. Do not glue yet. Test fit the nacelle to the wing to ensure the formers are oriented correctly. Remove nacelle from wing and glue the formers in place. NF3 NF5 NF6 NF4 41. Fit and glue NL1, NL2 & NL3 in place as shown. NL1 NL3 NL2 42. Fit and glue NF2A, NF2B, NF2C & NF2D together. NF2A NF2D NF2B NF2C 43. Fit and glue NF2 in place as shown. NF2
21 44. Fit and glue the nacelle blocking rings NB1, NB2, NB3 together. Each ring is made up of three pieces; you will need two of each ring. Epoxy three ¼ magnets into NB1 where indicated, ensure the polarities of the magnets are oriented in the same direction. NB1 ¼ magnets NB2 NB3 45. Stack and glue NB1, NB2 and NB3 together and then glue to former NF2. TEA 46. Temporarily fit the nacelle to the wing and mark where the former NF1 come in contact with the leading edge. 47. Remove the nacelle from the wing and remove the 1/8 balsa leading edge where marked so that the nacelle will sit flush against LE1. Refer to step #21 to identify LE1.
22 48. Fit the nacelle to the wing. 49. Cut an 8 length of the supplied 1/8 carbon fiber rod and slide it all the way into the wing and nacelle to align the nacelle and lock it in place. Glue the nacelle to the wing and use thin CA to glue the carbon rod to the wing ribs and nacelle frames. 1/8 carbon fiber rod 50. Glue NF4A in place as shown. NF4A 51. Fit and glue the pre-cut nacelle sheeting/planking to the nacelle formers and longeron. Pre-cut sheeting/planking
23 52. Fit and glue the pre-cut nacelle sheeting/planking to the nacelle formers and longeron. Pre-cut sheeting/planking 53. Fit and glue the pre-cut nacelle top sheeting/planking to the nacelle formers and longeron. Pre-cut sheeting/planking 54. Fit and glue the pre-cut nacelle bottom sheeting/planking to the nacelle formers and longeron. Pre-cut sheeting/planking 55. Fit and glue nacelle blocking NB4, NB5, NB6 and NB7 to the nacelle and wing as shown. Sand blocking to shape.
24 Cowl Construction 1. Fit and glue the cowl formers CF1 and CF2 together. Epoxy ¼ magnets into CF2 where indicated. Ensure that the polarity of the magnets in CF2 match the polarity of the magnets in the nacelle. ¼ magnets CF1 CF2 2. Fit and glue six (6) CL to CF2 as shown. CL CF2 3. Fit and glue CF1 to the six CL as shown. CF1
25 4. Edge glue three (3) of the precut 1/16 balsa cowl sheeting pieces together to form a ring. Lightly dampen the balsa sheeting inside and out to make it swell slightly. Place the cowl framing on a flat surface with CF1 down. Fit the sheeting over the cowl framing, ensure the sheeting joints are lined up with the longeron CL and that the sheeting is flush with CF1. The sheeting should extend past CF2 by approximately 1/8. Set it aside to dry. Once dry, glue the sheeting to the cowl framing. 5. Fit and glue the cowl blocking rings CB1, CB2, CB3, CB4 together as shown. 6. Stack and glue the cowl rings together. 7. Glue the cowl blocking to CF1 as shown.
26 8. Sand the cowl blocking to shape. 9. Cut three (3) ¼ long pieces of 1/8 wood dowel and glue into CF2 as shown.
27 Horizontal Stabilizer Construction 1. HL2 HL1 HL3 2. HR1 HR7 3. HB2 HB1 HB3
28 4. HT1 5. HL2 HL1 HL3 6. HT2 7. EB1 EB2
29 8. CF1 9. EL /32 Ply Trim tab EM ER1 11. EL2
30 12. 1/8 carbon rod joiner VB1 VL 15.
31 16. VT1 17. VT2 18. RB2 RB1 19. RL1
32 20. RM 21. 1/32 Ply Trim tab RL2 22.
33 Tailcone Construction 1. TB2 TB7 2. TC2 TC1 3. TB1
34 4. 5. TB8 6. TB9 7.
35 8. 1/16 Ply seam
Fit and glue. 7. steps 5 7 for the other side.
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