COURSE DETAILS ( )

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1 COURSE DETAILS ( ) COURSE CODE : 0140 MACHINERY CONDITION MONITORING FOR PREDICTIVE & PROACTIVE MAINTENANCE Machinery maintenance strategies are changing fast in tune with the modern manufacturing methods and systems. Reduction of down time, minimizing unforeseen stoppages, reduction of spares, inventory are becoming essentials of good maintenance management. This has lead to an increased emphasis on new techniques and methods such as predictive and proactive maintenance practices. The course is focused on the current trends in maintenance with an emphasis on predictive and proactive maintenance methods. Predictive maintenance of rotating machinery through various vibration monitoring techniques and oil analysis techniques for predictive and proactive maintenance, application of computers for data management are covered in detail with practical demonstrations. Target Group : Managers & Engineers of Maintenance, Production & Quality Depts. COURSE CODE: 0150 NOISE & VIBRATION ANALYSIS METHODS (BASIC & ADVANCED) Noise & Vibration is becoming a key attribute that the engineers have to take into account to deliver high quality product. The course is designed to provide theoretical and practical knowledge in measurement, analysis and mitigation of noise & vibration in machines. The course is aimed to help engineers to gain sufficient knowledge to do troubleshooting of NVH problems in machines, automobiles and appliances. Noise & Vibration measurement methods, instrumentation, standards, analysis basic and advanced analysis techniques such as bearings & gear box analysis, order tracking, FRF, Sound intensity analysis & Noise source ranking, etc will be covered in detail with practical demonstration and presentation of case studies. Course Contents Noise & Vibration Fundamentals Instrumentation for Noise & Vibration measurement & analysis Noise & Vibration measurement, Basic analysis methods Noise & Vibration measurement standards, Metrological investigation of vibro-acoustic problems Advanced analysis methods such as bearing & gear box analysis, order tracking, FRF, sound intensity analysis, Noise source mapping & ranking, etc. Case Studies Target Group: Engineers / Managers from NVH Group, Product Development group, Maintenance & Quality Departments COURSE CODE : 0310 PRECISION MEASUREMENTS & METROLOGY This course aims at providing a theoretical base along with practical training on shop and laboratory methods for measurement of dimensional and geometrical errors and surface finish. It covers various measurement methods and evaluation techniques adopted in precision measurement. Participants will also be appraised of the usage of sophisticated equipments such as Laser Interferometer, Coordinate Measuring Machine, Lead Screw Testing Machine etc. Use of computers for evaluation of data with case studies is also highlighted. The participants will be given hands on experience on different types of measuring equipment. Target Group: Personnel in Metrology, Inspection & Quality Assurance Depts. COURSE CODE: 0320 CALIBRATION OF DIMENSIONAL MEASURING EQUIPMENTS The course aims at providing a theoretical base along with practical training on calibration of Dimensional Measuring Equipments, machine tools and measuring machines. It basically covers the aspect of "WHY & HOW of Calibration" which include requirements, methods and evaluation procedures for calibration of Dimensional Measuring Equipments and Machine Tools. Participants are also appraised of the usage of sophisticated equipment such as Laser Measuring System, Co-ordinate Measuring Machine, Form Tester, etc. and use of computers for the evaluation of data. The participants will be given hands-on experience on different types of measuring equipment Target Group: Personnel in Inspection, Quality Assurance, Metrology COURSE CODE: 0330 UNCERTAINTY OF MEASUREMENTS FOR DIMENSIONAL MEASUREMENTS The purpose of this course is to provide broad guidelines to those who are concerned with measurements about uncertainty in measurement, estimation and apportionment of uncertainty and interpretation of uncertainty as far as dimensional and geometrical measurements are concerned. The course covers topics such as uncertainty - concepts & definitions, Uncertainty - Sources and Measures, Evaluation of Type A and Type B standard uncertainties, expanded uncertainty in measurement, uncertainty budget and statement of uncertainty in measurement, step by step procedure for calculating the uncertainty in measurement of some dimensional measuring instruments. Target Group: Quality Managers / Technical Managers / Senior Professionals of testing and calibration laboratories COURSE CODE: 0350 BASICS OF MACHINE VISION Machine vision technology has matured significantly over the past few years. They are emerging as a superior alternative to human labour in process or quality control. The course intends to cover the elements of vision system, lighting techniques, image processing and its applications. Target Group : Engineers involved in assembly line inspection, vision system integrators, developer and academia

2 COURSE DETAILS ( ) COURSE CODE: 0360 CMM & ITS APPLICATIONS In industrial measurements, the advent of co-ordinate measuring machines has provided the capability for comprehensive measurements at one measurement station. Multi-axis CMMs' with associated computers and software not only reduce the inspection time, tooling (for measurement) costs, measurement costs, clerical work etc., but also improve the accuracy and reliability of measurements. Present day CMMs are capable of checking dimensions, positional relationships, geometrical errors, gear parameters, 2-D and 3-D surface measurements, batch measurements and a combination of all the measurement under teach and programmed CNC run. Target Group: Personnel in Metrology, Inspection & Quality Assurance Depts. COURSE CODE: 0370 GEOMETRIC DIMENSIONING & TOLERANCING Need for higher accuracy of components used in vast category of products is increasing day by day due to various reasons like greater operational precision, automatic assembly, general interchangeability, reliable operation, miniaturization, etc. The basic definition of a part starts with its drawing and unambiguous representation in drawing is very important to avoid disastrous effects during production and assembly stages. Geometric Dimensioning & Tolerancing is a new tool that eliminates such ambiguities and enhances precision. GD&T, though being an effective tool, was not so popular among industries till recently. But, today s precision engineering industries have started using it more and more exhaustively to bring out the designer s intent very clearly in the engineering drawings. The basic aim of this training course is to help new users of GD&T in clearly understanding the various aspects of GD&T and the various representations used in the engineering drawings. Fundamental dimensioning rules, basic tolerancing concepts, geometric tolerancing symbols, definitions and representations, positional tolerancing, reference datum, definition and usage of material condition modifiers etc., would be dealt in detail. Target Group : Design, Manufacturing and Quality Control Engineers COURSE CODE : 0380 THIN FILM SURFACE DEPOSITION & CHARACTERIZATION Thin film deposition is a technology encompassing deposition processes of thin film surface layers by Physical & Chemical Vapour Deposition methods for enhancement of surface properties and surface structure, chemistry for durability of components with properties better than those of the base material. The deposition has a wide range of applications related to corrosion, fatigue, wear and aesthetics. This course focuses on the deposition process (with emphasis on PVD &CVD processes), characterisation techniques of these films and demonstration of these processes. Thin film deposition has high demand in aerospace, automobile, electrical & electronics, textile, medical, defence and other sectors. This course also covers the process of preparation of masks using laser based systems used in metrology, MEMS and semiconductor applications. Target Group : Scientists, Engineers, Managers, Designers & Middle management personnel involved in the functions of Design & Development, R&D, Manufacturing, Quality Assurance and other related areas COURSE CODE: 0390 ADVANCED MATERIALS CHARACTERIZATION TECHNIQUES This course covers a review of materials characterization techniques, which can be used to analyse nanomaterials also. This course includes optical characterization techniques such as Raman and Fourier Transform Infrared Spectroscopy and, Spectroscopic ellipsometry; electron microscopy techniques such as transmission electron microscopy and field effect scanning electron microscopy (FESEM) and its sample preparation processing and, X-ray diffraction (XRD), atomic force microscopy, surface area analysis and nano-indentation techniques. Course also covers particle size analyzer, confocal microscope, optical profiler, rheometer and microhardness tester. Target Group: Materials science / engineering group, scientist / engineer in Aerospace, Defence Research / Production, Industrial / Public sectors scientist / engineer and, academic students. COURSE CODE: 400 MICROSCOPY AND ANALYSIS Any material synthesized or fabricated, requires observation and analysis its properties and behaviour. Microscopy is one of the most preferred and critical area of characterization of materials in both micro and nano domains. The course aims to emphasize on need and role of microscopy and analysis in versatile field of applications. Topics covered: Basics and need for Microscopy Different types of microscopes (Optical, Confocal, Electron, Scanning probe) Sample preparation for different microscopy analysis Observation, analysis and interpretation of microscopy results Best practices for microscopy analysis and post processing Target Group: R&D groups of Govt. organizations & Industries, Scientists, Technical & Scientific officers, Material science researchers, Material & Metallurgists. COURSE CODE: 0410 LABORATORY MANAGEMENT AND INTERNAL AUDIT AS PER ISO/IEC : 2017 National Accreditation Board for Testing & Calibration Laboratories (NABL) provides laboratory accreditation services to all laboratories performing calibration / testing. To get accredited by NABL, the laboratories should be able to demonstrate that they operate a quality management system, technical competence and are able to generate technically valid results, compliance with international standard ISO /IEC This standard which is recently re-issued during Nov 2017 after considerable amendment is applicable to all organizations/laboratories performing calibrations / tests, regardless of number of personnel or scope of the calibration / testing activities. The course covers managerial and technical requirements of a calibration/ testing laboratory based on ISO / IEC 17025:2017, covering all the clauses. The course provides insight into all the requirements of standard with regard to preparation of documents (quality manual, work procedures, calibration procedures), establishing traceability of measurements through reference standards, estimation of uncertainty of measurements, internal audit and management review. On completion of the course, the participants will be able to develop and implement quality management system preparation of documents including quality manual, plan and conduct internal audits. The course also covers briefing on changes made in 2017 version compared to 2005 version. Target Group: Quality Managers / Technical Managers / Senior Lab Personnel from Calibration and Testing Laboratories

3 COURSE DETAILS ( ) COURSE CODE: 0460 ELECTRON MICROSCOPY ANALYSIS As rapid development of technology has led to rapidly decreasing feature size, analysis techniques, which are used to visualize & characterize are increasingly challenged. Very high resolution imaging by electron microscopes has enabled imaging and spatial dimension measurements in deep submicron or nano meter features accurately. The course aims to impart an understanding of the theoretical background as well as practical skills in many applications of electron microscopy. The lectures are followed by practical demonstration for better understanding and better access to learn the diversity of electron microscopy applications.. Topics covered: Sample preparation for Electron Microscopy Analysis. Electron Microscopy Principles and Fundamentals High resolution imaging and characterisation using SEM/SEM-EDAX Basics of Transmission Electron Microscopy (TEM) High Resolution Transmission Electron Microscopy (HR-TEM) and STEM Target Group: The course is designed for research scholars, faculty from academic Institutions, engineers & scientists from Govt. R&D sectors and personnel from R&D and quality assurance engineers from industries. COURSE CODE: 0520 ADDITIVE MANUFACTURING & RAPID TOOLING Rapid Prototyping (RP) Technology is a new technology tool for engineers to produce prototypes out of Polymers and metal powders using 3D CAD model data. The RP process can produce virtually any complex shape. RP reduces time and cost of new product development. RP systems are available for producing direct metal moulds and parts. This is termed as Rapid Tooling, which can be applied in producing tooling for injection moulding, investment casting, sheet metal forming and die casting applications. The Rapid Prototyping Machine installed at CMTI incorporates the latest technology of laser sintering of metal powder developed by M/s EOS GmbH, Germany. The EOSINT M250 laser sintering system generates 3D part directly from CAD data. The prototype parts are built up in thin layers by local sintering of metal powder using a computer controlled laser beam. The 3D metal part / rapid tool obtained from the machine are suitable for tooling industry. Target Group: Manufacturing, Tooling Engineers, Product Development Engineers COURSE CODE : 0530 MICRO AND NANO MACHINING Miniaturization of the products is no more a fashion rather it is the need of the time. The course deals with an overview of various machining, abrasive flow finish machining (AFM) and diamond turning process. Apart from theoretical lectures a practical exposure to the state of the art world class modern Swiss and German machines and exposure to the micro inspection facility. Target Group : Scientists / Engineers involved in micro/nano product development & micro/nano machining activities COURSE CODE : 0540 INTRODUCTION TO MICRO & NANO FABRICATION Micro and Nano fabrication processes are advanced manufacturing technologies for manufacturing materials, structures and devices in micro and nano scale which are rapidly finding applications in automotive, aerospace, defence, medical, healthcare and space application due to their advantages over traditional technologies. Various industrial applications like optics, opto-electronics, high performance motion components, biomedical implants etc. requires surface to be nano finished to achieve properties like high form and finish accuracy, antifriction and reflectiveness. This course covers the lectures and demonstrations of advanced micro machining and nanofabrication processes as described below, Introduction to Micro and Nano Manufacturing Micro Machining (Metal cutting) Process Single Point Diamond Turning Laser Micro machining Nano-finishing Process Focussed Ion Beam Machining Ball Milling (Nano Particle synthesis) Thin Film Deposition (PECVD & PVD) Nanometric Surface Finish & Form Measurement Laboratory Demonstrations Target Group: Scientists/ Engineers & Academicians interested in micro machining and Nano fabrication and nano finishing

4 COURSE DETAILS ( ) COURSE CODE: 550 MICRO ADDITIVE MANUFACTURING - MICROSTEREOLITHOGRAPHY Microstereolithography is a new micro-additive manufacturing process that evolved from the rapid prototyping process. The first developments in this technology started in 1993 and different research teams around the world have developed Microstereolithography machines since. It is a novel micro manufacturing process that fabricates 3D microstructures by polymerizing the photosensitive monomer using light irradiation in a layer-by-layer fashion. In contrast to conventional subtractive micromachining; Microstereolithography is an additive process, which also enables one to fabricate high aspect ratio microstructures with smart materials. This course deals with major Microstereolithography processes developed based on the fabrication technique, and presents various complex 3D micro-components fabricated. Microstereolithography is capable to create complex micro objects having real 3D shapes, which can be useful in the fields of micro robotics, micro fluidics or micro systems. CMTI involved in the design and development of Microstereolithography system and have investigated its application in micro fabrication. The most promising application field of this technology is nevertheless the rapid prototyping domain that faces an increasing demand of small-size high-resolution prototype parts. This course emphasizes on: Introduction to Micro additive manufacturing & Microstereolithography. Design & fabrication of 3D components Development of Process for fabrication. Optimization of process parameters and characterisation. Instrumentation of Microstereolithography systems. Demonstration on the different MSL systems developed at CMTI Target Group: Scientists, R&D engineers from OEMs of ultra Rapid prototyping and Micro fabrication industries and Academia. COURSE CODE: 0560 BASIC COURSE ON SINGLE POINT DIAMOND TURNING (SPDT) Single point Diamond Turning (SPDT) is an ultra precision machining technology. SPDT requirements are increasing day by day to meet the demands in the country for production of ultra precision components having optical quality. CMTI with its decades of expertise in SPDT machine and process developments, has tailored this basic course on SPDT, to provide a classroom teaching to engineers and operators to understand the basics of SPDT machine and its process for effective operation of the machine. In this course, topics related to the SPDT technologies for operation & characterizations of SPDT components are covered. This course emphasizes on: Introduction to SPDT SPDT machine Technology, features & operation SPDT Process technology Tool parameters, Tool setting and Process parameters Laboratory Demonstration of SPDT process and tool setting Machining Non-rotationally symmetric surfaces Diffsys, Fast Tool Servo Laboratory Demonstration of Fast Tool Servo Metrology of SPDT components Dimension, Form & Surface Finish Demonstration on characterization of SPDT components Target Group: SPDT machine operators and engineers of Electro-optics industry, LED and lighting mold manufacturers, ophthalmic industries, strategic sectors, precision manufacturing industries.. COURSE CODE: 0620 GEAR ENGINEERING Gears find wide variety of application in diverse industries such as Automobile, Machine Tools, Aerospace, General Engineering and so on. With a growing demand for better quality of gears, the manufacturers are now increasingly seeking machine tool and technology that can meet their requirements. The customer expectations are driven by improved performance, cheaper cost, light weight, better efficiency and minimal noise. The course on Gear Engineering is designed to understand the Design, Manufacturing, Heat treatment and Measurement of various gears. Target Group: Design Engineers and Testing engineers COURSE CODE : 0630 DESIGN FOR MANUFACTURING & ASSEMBLY Design for Manufacturing & Assembly techniques address issues related to product manufacturing and assembly during design stage. It is said that about 70% of product cost is decided during design stage itself. DFMA techniques call for team work and result in enhanced product performance. DFMA techniques help in reducing the cost of a product, number of iterations and time to market. It helps in improving the quality of a product and its reliability during service. DFMA techniques are being used by a number of organizations to develop the product right at first attempt. Target Group: Design Engineers and Testing engineers COURSE CODE: 0720 MECHATRONICS & MANUFACTURING AUTOMATION Mechatronics deals with Mechanical Engineering, Electrical Engineering, Electronics, Computer Science and Control Engineering. Mechatronics is considered as one of the promising technologies for various industries such as Automobiles, Consumer Goods, Automation Systems etc. The course aims at providing a theoretical base along with practical training on various aspects of Mechatronics such as : Electrical controls Concept of PLC, Configuration and Programming Hydraulic Controls Pneumatic and Electro pneumatic controls Sensors, Instrumentation and its integration Machine Vision based solutions Mechatronics in automation Target Group: Scientists & Engineers involved in machine design, design of automated systems, manufacturing and maintenance.

5 COURSE DETAILS ( ) COURSE CODE : 0730 MICRO ELECTRO MECHANICAL SYSTEMS (MEMS) AND ITS APPLICATIONS Micro-Electro-Mechanical Systems (MEMS) is the integration of mechanical elements, sensors, actuators and electronics on a common silicon substrate through micro-fabrication technology. The micro-mechanical components are fabricated using compatible micro-machining processes that selectively etch away parts of the silicon wafer or add new structural layers to form the mechanical and electro-mechanical devices. This course will provide in-depth knowledge in field of various processes involved in MEMS design, testing, analysis, simulation, fabrication and packaging levels & MEMS applications. Target Group : Engineers involved in the design and fabrication of MEMS sensors and actuators COURSE CODE: 0740 PACKAGING AND CHARACTERISATION OF MEMS & IC DEVICES Micro-Electro-Mechanical Systems (MEMS) is the integration of mechanical elements, sensors, actuators, and electronics on a common silicon substrate through micro-fabrication technology. MEMS devices need to be characterised mechanically, electrically, thermally and optically at every stage during fabrication and packaging for checking its functionality and working conditions. Later MEMS devices should be packaged with material and design based on its application and mounting techniques. This course will provide in-depth knowledge in field of mechanical, electrical, thermal and optical MEMS device characterisation and also various processes involved in micro system packaging. The same methodology is applicable for IC packaging and characterisation as well. Target Group: Engineers involved in characterisation and packaging of MEMS devices such as sensors and actuators. COURSE CODE : 0860 MEASUREMENT UNCERTAINTY FOR CHEMICAL & MECHANICAL PARAMETERS BY GUIDE FOR UNCERTAINTY MEASUREMENT (GUM) METHOD Every testing laboratory involving chemical & metallurgical testing needs to establish measurement uncertainty for all the parameters measured using various equipments. Attending the course benefits the laboratory technicians in learning the concepts of uncertainty and in turn helps in establishing the measurement uncertainty. The following aspects will be covered in the training course Fundamentals of measurement uncertainty concept. Types of uncertainty Benefits of establishing uncertainty, Parameters which influence uncertainty Description of various terminologies such as degrees of freedom, standard deviation, coverage factor, confidence level, distribution factors(normal, Triangular, Rectangular) Understanding the terms such as precision, uncertainty, repeatability, reproducibility, least count & resolution Typical case studies for estimation uncertainty for chemical (spectro & wet analysis) & mechanical parameters (Hardness & Tensile test) Target Group : Laboratory Technicians & Chemists with qualifications BE/Diploma, M.Sc/B.Sc with or without experience COURSE CODE : 0910 CHEMICAL, MECHANICAL & METALLOGRAPHIC TESTING OF METALLIC MATERIALS Designers select the material considering the design aspects & the functional requirement. Once the material is identified and purchased it is to be tested for chemical composition and physical properties to establish its suitability for the intended application. The testing laboratory plays an important role in furnishing quality result. Quality result can be achieved through selection of appropriate test methods and possessing adequate technical knowledge by the technician/chemist. Several methods are available for conducting chemical and metallographic tests which have different accuracy and repeatability limits. The course covers the following topics : Factor which influence accuracy & repeatability. Selection of test methods Target Group: Laboratory Technicians & Chemists with qualifications BE/Diploma, M.Sc/B.Sc with or without experience. COURSE CODE : 0940 ESTIMATION OF MEASUREMENT UNCERTAINTY BY MONTE CARLO SIMULATION METHOD (MCS) Every testing laboratory involving quantitative measurement and wishes to apply for accreditation needs to establish measurement uncertainty for all the parameters measured using various test methods. Establishing measurement uncertainty requires understanding the concept of uncertainty and thorough knowledge on technicality of the process. The presently practised GUM method has certain limitations and as such the estimated uncertainty may not be realistic one. An alternate approach for GUM is Monte Carlo Simulation Method (MCS) method which is internationally being adopted will be discussed during this course. The topics covered are : Fundamentals of measurement uncertainty concept Benefits of establishing uncertainty. Comparison of GUM and MCS Method. Approach of MCS method in estimation of uncertainty along with typical case studies. Interpolation technique adopted for obtaining the uncertainty value at the range where calibration data are not available. Target Group: Laboratory Managers with qualifications BE/Diploma, M.Sc/B.Sc with or without experience COURSE CODE : 0950 OPTICAL EMISSION SPECTROMETRY OES is a useful instrument in arriving at chemical composition of metals and alloys. The advanced equipment is computerised and result can be obtained in few seconds. Though the analysis process is advanced and involves less human involvement, there are many factors that affect the test result in terms of accuracy and measurement uncertainty. This course covers the following topics: Brief of various spectrometric techniques (ICP,AAS, OES, FTIR) Theory and principle of OES (Vacuum, inert gas filled optics) Factors that affect accuracy and repeatability of result Measurement uncertainty concept and estimation of measurement uncertainty Reference standards (SUS, RM, CRM). Preparation of secondary standard. Calibration of spectrometer - Standardisation (element, type, full standardization & Optical alignment (Profiling) Linearity of spectrometer Practical demonstration of analysis of alloys using Lab model and portable OES Target group: Chemists employed in the laboratory, quality control supervisors and quality control inspectors who carry out vendor evaluation.

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7 Head of the Department AEAMT Central Manufacturing Technology Institute Tumkur Road Bangalore ENROLLMENT FORM Fax : training.cmti@nic.in sarmavap.cmti@nic.in Mob: Course code Title of the Training Programme Commencing Date Sl Name of the participant No. (in block letters) Organisation Name Address (for correspondence) Designation Contact No Contact person Name Designation Phone / Mob Fax Enclosed Demand Draft No. dated For drawn on (Bank) in favour of Central Manufacturing Technology Institute, Payable at Bangalore. Date: Seal & Signature of the sponsoring Authority Please Mail / Fax the completed form immediately for the address mentioned above

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