More Light and Speed in Production Control CORE

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1 More Light and Speed in Production Control CORE

2 CORE The Centre for Production Metrology Developed to speed production, CORE provides the ultimate in flexible 3D inspection solutions for advanced part measurement in today s global manufacturing industries. CORE is based upon a new concept of mechanical structure. Designed and manufactured at the renowned WENZEL CMM production facility in Wiesthal, Germany CORE has an inbred pedigree of accuracy, reliability and quality. CORE`s focus is measurements on the manufacturing floor. The fully integrated optical sensors provide the dexterity and measurement capability needed to rapidly inspect the complex geometry of today`s parts. CORE s focus is measurements on the manufacturing floor. CORE... Stable and Fast The CORE construction has been FEM optimized. Linear Guide-Ways with wide bearing spreads ensure long-life and stable operation even in the production environments from C. An optional Protection Cover helps with difficult light and shop floor conditions. An integral, high resolution, direct drive Rotary Table provides synchronous part positioning to the measuring sensor further optimizing inspection cycle through a complete simultaneous 5 axies motion. Maximum scanning speed is up to 400 mm/s across the surface of the part. CORE has a travel range of 300 x 200 x 450 mm and is optimized for measurement of turbine blades, orthopaedic implants and other small high volume quality critical manufactured parts Measurement of a highly reflective turbine blade CORE... The most important features Full-automatic Shop hardened High-speed measurement with complete simultaneous 5 Axis Motion 5 Axis System allows measurement parts with the most complex geometry Extremely fast calibration time of less than one minute Mobile Rapid Return on Investment Range of travel

3 Two Sensor Versions CORE... Your Inspection Eyes Double Eye Sensor The double eye, innovative, scanning sensor of CORE has the unique capability of measuring highly reflective and polished surfaces. It s large stand-off and measuring range minimizes machine motion during measurement, optimizing cycle times. Together with its angle of approach, down to an amazing 85 degrees from the surface normal, the large stand-off and measurement range provides excellent conditions for measuring parts with difficult accessibilities. The traditional CMM cosine probing errors, caused by measuring complex surfaces away from their surface nominal s, are completely eliminated by CORE providing the optimum in system accuracy. CORE can scan complex part geometry or measure features by the recording of individual point data; similar to a conventional touch-probe CMM only much faster. High angle acceptance CORE... Your Inspection Field PHOENIX Sensor The PHOENIX applies the phase-shift method using structured light projection for fast full field digitalisation and measurement of parts. The measurement field is ~ 40 x 30 mm. The sensor is relatively insensitive to extraneous light and delivers reliable results independently of the ambient lightning conditions. For the definition of the measurement process the software uses the CAD model for an automatic scan path generation. PHOENIX Schematic Illustration

4 CORE Software CORE utilizes the I++ DME interface allowing operation with your choice of software. Standard offerings include the native DMIS software OpenDMIS as well other I++ clients. Both OpenDMIS and Pointmaster offer a shop floor Program Launch Interface allowing machine operation by personnel without specific qualifications or training. In addition, Win3DS from WENZEL ScanTec, a comprehensive inspection and analysis software dedicated to the measurement of turbine blades, can be supplied. Open DMIS (For Double Eye Sensor) CORE is also supported by OpenDMIS, measuring software which has an intuitive user-interface with seamless CAD integration and features native DMIS as its programming language feature based measurement program generation allows the operator fast and intuitive creation of a measurement program. The measurement report can be adapted very flexible to the part. An Executive Interface for the operator simplifies handling and minimizes the operator influence. Screenshot: OpenDMIS (Double-Eye-Sensor) Win3DS (For Double Eye Sensor) In addition Win3DS from WENZEL ScanTec, a comprehensive inspection and analysis software dedicated to the measurement of turbine blades, can be supplied. Win3DS allows full automatic measurement by using nominal and parameterized data. A powerful library with over 500 functions including many different alignments is available. Screenshot: Win3DS

5 PointMaster (For PHOENIX Sensor) In combination with PHOENIX the PointMaster software is used for measuring and dimensioning. The PointMaster generates CNC scan programs and measurement protocols automatically. Virtual CMM allows dimensional evaluation of assemblies directly on the 3D model. The software is PTB certified and supports the CAD formats IGES, STEP, SAT, CATIA V5 and VDA-FS. PointMaster I++ DME Server I++ DME is a vendor neutral interface between CMM and inspection software. Thanks to the universal interface it is easy to exchange (plug and play) CMMs and inspection software, respectively purchased independently. Standard inspection software in your company, for different CMMs and brands, decreases the costs for training and increases the flexibility deployment of the staff. I++ DME Server is delivered with CORE. I++ Clients

6 CORE Two Scanning Modes High-Precision Pointwise Scanning With the Double-Eye-Sensor the CORE DS is perfectly qualified for high speed scanning of profile sections and other applications under shop floor conditions. A maximum scanning speed of 400 mm/s guarantees an advantage in time by the factor of approximately 4 compared to a standard CMM. Fullfield Scanning Sensor With the PHOENIX the CORE is perfectly qualified for fullfield measurement of complete surfaces and analysis e. g. Nominal-Actual-Comparison on the production line or in quality control. Dynamics All cast iron cast structure Outstanding Kinematics Linear Motors Fabricated steel base with covers Continuous 5 Axis Motion Mobile Software & Results Automatic and interactive measurement Rapid feedback of results to production machining Immediate visual presentation of out of tolerance data I++ DME server allowing compatibility with traditional CMMs Shop-floor interface for part program Joystick for easy handling Design Compact Design with small footprint Integrated Controller and Workstation Open access to 3 sides Protection Cover for hard light conditions Machine Tool Precision Long life / Low maintenance Wide bearing spreads No air required Wide temperature range from C Servo Wrist Infinite positioning of sensor Fine angular positioning Minimization of machine motion Repositioning during machine move Certification Based on ISO n standards

7 Innovative Optical Technology Double Eye Sensor Easy measurement of all critical areas: - Thin leading and trailing edges - Small radii 0.075mm, Filet radii Direct measurement of polished and reflective surfaces Large stand-off distance and measurement range Elimination of 3D ball compensation Due to the Double-Eye-Sensor, the access is guaranteed even in hard to reach positions PHOENIX Sensor Fast fullfield scanning of surfaces for measurement analysis (e. g. Nominal-Actual-Comparison) Large stand-off distance and measurement range High point density due to the measurement field of ~40 x 30 mm Complete automatic Scanning of the surface based on the CAD model. No complex programming of measurement programs

8 Innovation for Success The WENZEL Group is a leader in Innovative Metrology. The comprehensive product portfolio from WENZEL includes unique solutions in 3D Metrology, Gear Metrology, Computed Tomography, Optical High Speed Scanning and Styling. WENZEL technology solutions are installed throughout many industries such as Automotive, Aerospace, Power Generation and Medical. WENZEL has an installed base of more than 10,000 machines worldwide. Subsidiaries and agents in more than 50 countries take care of sales and provide after sales service support to our customers. Today the WENZEL Group employs 650 people worldwide. CORE_II_GB_04_20AF02 WENZEL Präzision GmbH Subject to technical modification and to changes in scope and design. Headquarters Subsidiary Service and Sales Partner WENZEL Group GmbH & Co. KG D Wiesthal Phone: Fax: info@wenzel-group.com WENZEL Präzision GmbH Branch Office ScanTec D Greding Phone: Fax: info@wenzel-scantec.com