Flange Design & Maintenance
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1 Flange Design & Maintenance Back Flange S.S. Bushing S.S. Front Flange Al. + Hard Anodize Nut - S.S. Good Damaged
2 Dicing Seminar
3 Blade Gang Assembly s Dual blade Spacer
4 Blade Wobbling Flange deflection due to over tightening Blade wobbling
5 Flange & Blade Torquing 4 Saws: Flanges: Inch Pound (3.5 ± 0.35 N x m) Spindle: Inch Pound (3.5 ± 0.35 N x m) 2 Saws: Spindle Nut: Inch Pound (2.48 ± N x m)
6 Torque Meter
7 Torque Meter
8 Torque Meter
9 Torque Meter
10 Torque Meter
11 Advantages & disadvantages Parameters Single Multi Throughput: Complexity: Cost: Break recov.: Flexibility: Setup: Accuracy - Index Cut depth Low / Medium High Low High Low Very high Fast Slow High Low Short Long High Lower High Poor
12 Special Flange Sets (0.76mm) Silicon 3-6µ Grit 3-6µ Grit Wax Glass 3x blade gang ass. 17µ Grit (0.15mm) RTV Silicon Tape
13 Gang Set-Up
14 Special Flange Sets 4 Gang assemblies
15 Special Flange Sets 4 Gang assemblies
16 Special Applications Special flange sets
17 Special Applications Special flange set - Lapping kit
18 Special Applications Special flange set - Lapping kit
19 Special Applications Special flange set - Lapping kit
20 4 Lapping Kit
21 4 Lapping Kit
22 Special Applications Special 2 gang assembly
23 Special Applications Special 2 gang assembly
24 Special Applications Special 2 gang assembly
25 Special Applications Double hub ass. with spacer Spindle 2 - Hub 3 - Spacer 4 - Hub 5 - Spindle spacer 6 - Spindle nut
26 Special Applications Special vacuum handling tool
27 Special Applications Special vacuum handling tool
28 Special Applications Spacer
29 Special Applications Final die size Final die size
30 Special Applications TIC 72
31 Special Applications Special 2 gang assembly
32 Special Applications Special handling tools
33 Special Applications Special vacuum handling tools
34 Special Applications Ceramic PZT 15.5mm cut depth
35 Special Applications Serrated Thick Metal Sintered Blade
36 Optimizing the Cutting Process
37 Special Applications Blade: Blade matrix: - Binder - Diamond grit - Diamond type - Diamond % Blade diameter Edge geometry Blade thickness Blade exposure General The Following blade and process parameters should be optimized by the customer in a production mode Saw: Saw type: (2, 4 ) Spindle power Saw travel Vision Cutting Parameters: - Spindle speed - Feed rate Coolant Mounting: Clamping method: - Vacuum - Magnetic - Mechanical Medium: - Tape (Type, Thick. Adhesion) - Wax - Glue Substrate media: - Lava - Glass, Others.
38 Optimizing the dicing Process Die manufacturing cost
39 Optimizing the Dicing Process Main dicing saw features
40 Optimizing the Dicing Process Spindle geometry & mounting
41 Optimizing the Dicing Process Spindle performance specifications Output power (Watt) Krpm
42 Optimizing the Dicing Process Blade parameters to be optimized
43 Checklist of point regarding Kerf Quality and Blade Life (First list of what to do) Machine alignment in spec (Shlezinger) Cooling alignment Adequate cooling pressure Proper flange exposure Flange in good condition Flange set running in proper RPM and free of vibrations Blade well dressed in flange Proper blade matrix, diamond grit size, diamond % and proper blade thickness Proper feed rate Proper mounting, if dicing on tape - dice min..001 into the tape
44 Checklist of point regarding Kerf Quality and Blade Life Machine alignment in spec (Shlezinger) Cooling alignment Adequate cooling pressure Proper flange exposure Flange in good condition Flange set running in proper RPM and free of vibrations Blade well dressed in flange Proper blade matrix, diamond grit size, diamond % and proper blade thickness Proper feed rate Proper mounting, if dicing on tape - dice min..001 into the tape
45 Application Lab
46 Application Lab
47
48 On line production Q.C., final Q.C. & R&D analysis instrumentations QC = The Eyes of our Customers ADT production operators are Q.C. oriented Top of the line Q.C. tools & instruments. All Q.C. instrument & tools are periodically calibrated per ISO 9001standards In House state of the art specialty designated & designed instrument
49 On line production Q.C., final Q.C. & R&D analysis instrumentations Tope of the line QC tools, jigs & instruments
50 On line production Q.C., final Q.C. & R&D analysis instrumentations Geometry QC: I.D. Go / No Go hardened gages Computer controlled Thickness measurement Flatness inspection Edge profile video system
51 On line production Q.C., final Q.C. & R&D analysis instrumentations Process control: Conductivity testing On line profile inspection Specialty in-house designed measurement Instruments Analytical material balancing Chemical analytical control
52 On line production Q.C., final Q.C. & R&D analysis instrumentations Functional quality & blade life testing: ADT Dicing systems XY Measuring Microscope QFN In house inspection
53 R&D in house testing On line production Q.C., final Q.C. & R&D analysis instrumentations SEM inspection Internal quality analysis on XY Measuring Microscope Mechanical properties inspection
54 Dicing Seminar
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