Why Dressing. Pushing. Free penetrating

Size: px
Start display at page:

Download "Why Dressing. Pushing. Free penetrating"

Transcription

1

2 Why Dressing Pushing Free penetrating

3 Dressed Blades Versus Non Dressed Blades High loads Low diamond exposure Low machinability High diamond exposure High machinability

4 Dressing Dressing = Exposing diamonds and releasing partially embedded diamonds Diamonds not exposed Diamonds exposed after dressing

5 Improving Concentricity of blade edge to spindle rotation Dressing

6 Dressing Shaping the edge geometry: Angled cut - Flat edge Flat edge - Special geometry: (-V-, Others) -V- edge

7 Electro polishing - nickel blades Dressing Methods Power supply Etching solution Blades

8 Cont. Electro polishing - nickel blades Dressing Methods Nickel blade 17mic. Grit - 330x / 1000x after Electropolishing Nickel blade 17mic. Grit - 100x after Electropolishing Nickel blade 17mic. Grit - 100x After fine grinding with a Si. Ca. wheel

9 Dressing Methods Cylindrical grinding: Blade Silicon Carbide wheel

10 Dressing Methods Cont. Cylindrical grinding: Sil. Car. Grinding wheel Blade Flange Arbor

11 Dressing Methods

12 Profile Grinding Sil. Car. Grinding wheel Blade

13 Dressing / Grinding Machine

14 Dressing / Grinding Machine

15 Dicing Dressing Media's Silicon Carbide / 600 / 800 mesh Silicon Others - Glass, Ceramic Diamond plates (For resin single & gang ass.)

16 Not needed in most cases - Self re-sharpening blade Dressing Resinoid Blades High temperatures Resin Blade wear Diamond

17 Dressing Resinoid Blades Lapping to open the blade side surfaces: For applications requiring very straight / perpendicular cuts Carriers Blades Double plate Lapping Machine Top plate Bottom plate

18 Dressing Resinoid Blades Cont. Example of a thick PZT application: 15.5mm cut depth

19 Dressing Metal Bond Blades Hard and sharp edges Diamond (Blocky) Hard Nickel Or metal sintered

20 Dressing Metal Bond Blades Dressing with dressing media s on the saws: Dressing media

21 General dressing methods on the saw Cleaning powder residue to expose the diamonds Machining off blade binder to expose diamonds Diamonds not exposed Diamonds exposed after dressing

22 General dressing methods on the saw Cont. Flattening the blade edge Before After - Lower the spindle RPM - Use multiple shallow cuts - Use slow feed rates

23 On Line Dressing After each cut the blades is passing a dressing media. Substrate Sil. Carbide or Al. Oxide Dressing Stick. Feed

24 Re - Dressing During the Dicing Process Powder residue from the dicing Blade edge

25 Dressing on the dressing station Nickel / Diamond Electroforming 17, 30 & 50 mic. grit Silicon Carbide 600 mesh Chuck Dressing station

26 Dress station using a Nickel / Diamond media Designed only for dressing resinoid blades Should be used in a dicing mode not a chop mode

27 Dress station using a nickel /diamond media Dressing media Nickel & Diamonds Chopping mode Z movement Only Resinoid Single diamonds in contact with the blade edge Binder - Nickel Blade edge with a copy of the diamonds geometry

28 Simulating the Chop mode Metal file Chop mode Shaping mode

29 Dress station using a nickel /diamond media Z Copping mode Wrong process Resinoid Edge defects due to high loading Dressing media Nickel & Diamonds

30 Dress station using a nickel /diamond media Stationary Z Resinoid Wear of blade edge Resinoid Y - Movement mm

31 Dress station using a nickel / diamond media Cont. Profile images of in Line Dressing Resin - 56 mm O.D. - P/N C QUP -W- Before After Dressing media P/N D X3 30mic grit Spindle Speed 18 Krpm Feed rated 5mm/sec Cut depth mm on each pass No. of cuts to achieve a flat blade edge 5x

32 Dressing station with nickel / diamond media Cont. Profile images of in Line Dressing Resin 4.6 O.D. - P/N QUP -W- Before After Dressing media P/N D X3 30mic grit Spindle Speed 8 Krpm Feed rated 5mm/sec Cut depth mm on each pass No. of cuts to achieve a flat blade edge 5x

33 Dressing station with nickel /diamond media Dressing a metal bond blade on a nickel / diamond dressing media: Nickel or Metal sintered Blade binder Diamonds remaining in contact with diamonds Damaged diamonds Nickel / diamond dressing block

34 Dress station using a Silicon Carbide media Designed for light / moderate dressing Used similar to standard dressing media which is mounted on the chuck To clean powder residue on metal or resin type blades Can be used for flattening blades edges, mainly resinoid - (Slower mode)

Recommended Dressing per Application

Recommended Dressing per Application Recommended Dressing per Application General: Substrate matrices and quality requirements may vary and be different from customer to customer. The ADT recommended dressing procedures are general / generic

More information

Basic function of head = reading information on the hard disc. Magnetic head mounted to a SS suspension arm. Hard Disc Air gap (

Basic function of head = reading information on the hard disc. Magnetic head mounted to a SS suspension arm. Hard Disc Air gap ( Basic function of head = reading information on the hard disc Magnetic head mounted to a SS suspension arm Hard Disc Air gap (0.001-0.002 mm) Head mounted to a SS suspension arm Physical Properties of

More information

MICRO-SWISS Dicing Blades for 4 -Spindles. minitron. electronik gmbh

MICRO-SWISS Dicing Blades for 4 -Spindles. minitron. electronik gmbh e MICRO-SWISS Dicing Blades for 4 -Spindles minitron electronik gmbh Industry Background Towards the year 2000 we face a new, complex set of demands as the microelectronics industry grows more sophisticated.

More information

Flange Design & Maintenance

Flange Design & Maintenance Flange Design & Maintenance Back Flange S.S. Bushing S.S. Front Flange Al. + Hard Anodize Nut - S.S. Good Damaged Dicing Seminar Blade Gang Assembly s Dual blade Spacer Blade Wobbling Flange deflection

More information

Dicing Through Hard and Brittle Materials in the Micro Electronic Industry By Gideon Levinson, Dicing Tools Product Manager

Dicing Through Hard and Brittle Materials in the Micro Electronic Industry By Gideon Levinson, Dicing Tools Product Manager Dicing Through Hard and Brittle Materials in the Micro Electronic Industry By Gideon Levinson, Dicing Tools Product Manager A high percentage of micro electronics dicing applications require dicing completely

More information

MANUFACTURING TECHNOLOGY

MANUFACTURING TECHNOLOGY MANUFACTURING TECHNOLOGY UNIT IV SURFACE FINISHING PROCESS Grinding Grinding is the most common form of abrasive machining. It is a material cutting process which engages an abrasive tool whose cutting

More information

Chapter 26 Abrasive Machining Processes. Materials Processing ABRASIVE MACHINING 10/11/2014. MET Manufacturing Processes

Chapter 26 Abrasive Machining Processes. Materials Processing ABRASIVE MACHINING 10/11/2014. MET Manufacturing Processes MET 33800 Manufacturing Processes Chapter 26 Abrasive Machining Processes Before you begin: Turn on the sound on your computer. There is audio to accompany this presentation. Materials Processing Chapters

More information

INTRODUCTION TO GRINDING PROCESS

INTRODUCTION TO GRINDING PROCESS GRINDING PART 2 Grinding Grinding is a material removal process accomplished by abrasive particles that are contained in a bonded grinding wheel rotating at very high surface speeds. The rotating grinding

More information

Diamond & CBN grinding wheels

Diamond & CBN grinding wheels Diamond & CBN grinding wheels Diamond & CBN grinding wheels For many years Technodiamant is a leading manufacturer of diamond and CBN wheels and tools in The Netherlands. any industries, including metalworking,

More information

A TRADITION OF QUALITY SINCE 1966 DIAMOND AND CBN WHEELS

A TRADITION OF QUALITY SINCE 1966 DIAMOND AND CBN WHEELS A TRADITION OF QUALITY SINCE 1966 DIAMOND AND CBN WHEELS POLTAVA DIAMOND TOOLS has been manufacturing top-quality diamond tools for the machine building, glass, electronic and woodworking industries since

More information

GRINDING. quakerchem.com

GRINDING. quakerchem.com OVERVIEW Metal removal fluids (MRF) are used for both machining and grinding applications. As was discussed in the basic training, both applications are similar in that there is an interface between the

More information

ABRASIVE PROCESSES AND BROACHING

ABRASIVE PROCESSES AND BROACHING UNIT 4 www.studentsfocus.com ABRASIVE PROCESSES AND BROACHING 1. What are the types of surfaces that could de produced using plain cylindrical grinders? Plain cylindrical parts, cylindrical parts, cylinders,

More information

Super Abrasives. Technical Information 276 Grinding Wheels 277 Diamond Dressing Tools 283

Super Abrasives. Technical Information 276 Grinding Wheels 277 Diamond Dressing Tools 283 Technical Information 276 Grinding Wheels 277 iamond ressing Tools 283 275 Technical Information The Flexovit Super Abrasive range provides technical solutions for the most popular applications encountered

More information

Wear of the blade diamond tools in truing vitreous bond grinding wheels Part I. Wear measurement and results

Wear of the blade diamond tools in truing vitreous bond grinding wheels Part I. Wear measurement and results Wear 250 (2001) 587 592 Wear of the blade diamond tools in truing vitreous bond grinding wheels Part I. Wear measurement and results Albert J. Shih a,, Jeffrey L. Akemon b a Department of Mechanical and

More information

A Pictorial Odyssey. Grinding: An examination of the grinding process through the lens of an electron microscope. By Dr.

A Pictorial Odyssey. Grinding: An examination of the grinding process through the lens of an electron microscope. By Dr. Grinding: A Pictorial Odyssey A FEBRUARY 2009 / VOLUME 61 / ISSUE 2 By Dr. Jeffrey Badger An examination of the grinding process through the lens of an electron microscope. picture is worth a thousand

More information

Semiconductor Back-Grinding

Semiconductor Back-Grinding Semiconductor Back-Grinding The silicon wafer on which the active elements are created is a thin circular disc, typically 150mm or 200mm in diameter. During diffusion and similar processes, the wafer may

More information

Grinding. Vipin K Sharma

Grinding. Vipin K Sharma Grinding Grinding It is a material cutting process which engages an abrasive tool(in the form of a wheel) whose cutting elements are grains of abrasive material known as grit. These grits are characterized

More information

POWER TOOL ACCESSORIES

POWER TOOL ACCESSORIES POWER TOOL ACCESSORIES SUPER PREMIUM CHALLENGER SEGMENTED SAW 100% hot press Anti clog bond system High premium treated diamonds Effortless fast cutting Segmented 105 1.8 X 8 20 Super Hard Granite and

More information

Abrasive Machining Processes. N. Sinha, Mechanical Engineering Department, IIT Kanpur

Abrasive Machining Processes. N. Sinha, Mechanical Engineering Department, IIT Kanpur Abrasive Machining Processes N. Sinha, Mechanical Engineering Department, IIT Kanpur Introduction Abrasive machining involves material removal by the action of hard, abrasive particles. The use of abrasives

More information

High-porosity dressing tools with extreme edge stability a contradiction in terms? Dr.-Ing. P. Beyer, Elias Navarro. Introduction and Vision

High-porosity dressing tools with extreme edge stability a contradiction in terms? Dr.-Ing. P. Beyer, Elias Navarro. Introduction and Vision High-porosity dressing tools with extreme edge stability a contradiction in terms? Dr.-Ing. P. Beyer, Elias Navarro Introduction and Vision Customer focus as the basis for innovation that is a good foundation

More information

7 ABRASIVE AND NON-TRADITIONAL

7 ABRASIVE AND NON-TRADITIONAL 7 ABRASIVE AND NON-TRADITIONAL PROCESSES CHAPTER CONTENTS 7.1 Grinding Definitions Cutting conditions in grinding Wheel wear Surface finish and effects of cutting temperature Grinding wheel Grinding operations

More information

ABRASIVE CATALOGS. Application: Weld dressing Cutting off smoothing of Casting Can be applied on various kind of Steel and non-ferrous materials

ABRASIVE CATALOGS. Application: Weld dressing Cutting off smoothing of Casting Can be applied on various kind of Steel and non-ferrous materials ABRASIVE CATALOGS Reinforced Depressed Centre Grinding Discs are excellently fabricated depressed centre grinding discs that are exclusively available in varying diameters of 4-9 in different thickness.

More information

Abrasive Machining and Finishing Operations

Abrasive Machining and Finishing Operations Abrasive Machining and Finishing Operations Bonded Abrasives Used in Abrasive-Machining Processes Figure 25.1 A variety of bonded abrasives used in abrasivemachining processes. Source: Courtesy of Norton

More information

Diamond / CBN Electroplated Tools. Diamond Lapping Compounds. Synthetic Diamond Powder / CBN. Diamond Shaped / Dressing Tools

Diamond / CBN Electroplated Tools. Diamond Lapping Compounds. Synthetic Diamond Powder / CBN. Diamond Shaped / Dressing Tools Gem Gem Diamond Products Diamond / CBN Electroplated Tools Diamond Lapping Compounds Synthetic Diamond Powder / CBN Diamond Shaped / Dressing Tools Diamond / CBN Resin Bonded Tools Diamond and CBN Electrodeposited

More information

SURFACE FINISHING GRINDING MACHINES

SURFACE FINISHING GRINDING MACHINES SURFACE FINISHING GRINDING MACHINES Introduction :- Grinding is a metal cutting operation which is performed by means of a rotating abrasive wheel acts as a cutting tool. Material removal is in the form

More information

EFFECT OF RESIN AND GRAPHITE OF THE BRONZE-BONDED DIAMOND COMPOSITE TOOLS ON THE DRY GRINDING BK7 GLASSES

EFFECT OF RESIN AND GRAPHITE OF THE BRONZE-BONDED DIAMOND COMPOSITE TOOLS ON THE DRY GRINDING BK7 GLASSES 16 TH INTERNATIONAL CONFERENCE ON COMPOSITE MATERIALS EFFECT OF RESIN AND GRAPHITE OF THE BRONZE-BONDED DIAMOND COMPOSITE TOOLS ON THE DRY GRINDING BK7 GLASSES Shenq-Yih Luo, Tseng-Yi Wang, Tsung-Han Yu

More information

MILLING and GRINDING MACHINES Machine Tools

MILLING and GRINDING MACHINES Machine Tools ELEMENTS OF MECHANICAL ENGINEERING PART B UNIT VI MILLING and GRINDING MACHINES Machine Tools 1 Objectives: 1.1 To understand the Principle of working of Milling, Horizontal & Vertical Milling. 1.2 Classification/Types

More information

O N T H E C U T T I N G E D G E O F T E C H N O L O G Y

O N T H E C U T T I N G E D G E O F T E C H N O L O G Y A B R A S I V E P R O D U C T S C A T A L O G U E O N T H E C U T T I N G E D G E O F T E C H N O L O G Y Founded in 1981, Grinding Techniques (Pty) Ltd. is the largest privately owned abrasive manufacturer

More information

Electro plated Standard Diamond and CBN Grinding Pins, Wheels and Cutting Discs

Electro plated Standard Diamond and CBN Grinding Pins, Wheels and Cutting Discs Electro plated Standard Diamond and CBN Grinding Pins, Wheels and Cutting Discs Price List S04/2017 1929 1 The QR-Codes lead you directly to our Online-Shop! All prices are per piece, ex works. 2 Table

More information

Materials Removal Processes (Machining)

Materials Removal Processes (Machining) Chapter Six Materials Removal Processes (Machining) 6.1 Theory of Material Removal Processes 6.1.1 Machining Definition Machining is a manufacturing process in which a cutting tool is used to remove excess

More information

ASAHI DIAMOND. SILICON PROCESSING TOOLS for SEMICONDUCTORS SEMICONDUCTOR B-52-1

ASAHI DIAMOND. SILICON PROCESSING TOOLS for SEMICONDUCTORS SEMICONDUCTOR B-52-1 ASAHI DIAMOND SILICON PROCESSING TOOLS for SEMICONDUCTORS SEMICONDUCTOR B-52-1 Asahi Diamond makes a social foundation. We see electronics and semiconductor products used in various ways in our surroundings.

More information

SEMI MAGNETIC ABRASIVE MACHINING

SEMI MAGNETIC ABRASIVE MACHINING 4 th International Conference on Mechanical Engineering, December 26-28, 21, Dhaka, Bangladesh/pp. V 81-85 SEMI MAGNETIC ABRASIVE MACHINING P. Jayakumar Priyadarshini Engineering College, Vaniyambadi 635751.

More information

Elimination of Honing Stick Mark in Rack Tube B.Parthiban1 1, N.Arul Kumar 2, K.Gowtham Kumar 3, P.Karthic 4, R.Logesh Kumar 5

Elimination of Honing Stick Mark in Rack Tube B.Parthiban1 1, N.Arul Kumar 2, K.Gowtham Kumar 3, P.Karthic 4, R.Logesh Kumar 5 Elimination of Honing Stick Mark in Rack Tube B.Parthiban1 1, N.Arul Kumar 2, K.Gowtham Kumar 3, P.Karthic 4, R.Logesh Kumar 5 Assistant Professor, Dept. of Mechanical Engineering, Jay Shriram Group of

More information

Traditional Grinding & Polishing

Traditional Grinding & Polishing Traditional Grinding & Polishing Grinding Wheels 3.2 Discs 3.4 Polishing & Buffing Powders 3.5 Felt Buffers 3.7 SECTION 3 Grinding Wheels RADIAC / NATIONAL SILICON CARBIDE WHEELS A high quality, made in

More information

BONDED ABRASIVE PRIMER

BONDED ABRASIVE PRIMER BONDED ABRASIVE PRIMER Basic information on the terminology and use of bonded abrasive products. Property of: KASCO ABRASIVES Coldwater, Michigan 1-800-367-729 Fax 517-279-7265 1 GENERAL BONDED ABRASIVES

More information

Product Range. Solutions for Industry.

Product Range. Solutions for Industry. Product Range Solutions for Industry www.master-abrasives.co.uk Introduction Master Abrasives has a hard and long earned reputation in the UK abrasives market for providing solutions with high quality

More information

Finishing Process. By Prof.A.Chandrashekhar

Finishing Process. By Prof.A.Chandrashekhar Finishing Process By Prof.A.Chandrashekhar Introduction Finishing process are different from other manufacturing processes. The distinction between the finishing processes and other manufacturing processes

More information

PRECISION, VERSITALITY, & CONSISTENCY

PRECISION, VERSITALITY, & CONSISTENCY SMART CUT 6001 GP SECTIONING SAW Operator can change the feed rate and blade speed during operation Can be used for highest precision applications and for general low deformation, low kerf loss sectioning

More information

Additional requirements and conditions for abrasive products to be marked with the osa symbol

Additional requirements and conditions for abrasive products to be marked with the osa symbol Appendix of paragraph 3 of the Conditions of Use for the osa Trademark Additional requirements and conditions for abrasive products to be marked with the osa symbol Conformance with the European safety

More information

Trade of Metal Fabrication. Module 1: Basic Fabrication Unit 12: Abrasive Grinding and Cutting Phase 2

Trade of Metal Fabrication. Module 1: Basic Fabrication Unit 12: Abrasive Grinding and Cutting Phase 2 Trade of Metal Fabrication Module 1: Basic Fabrication Unit 12: Abrasive Grinding and Cutting Phase 2 Table of Contents List of Figures... 4 List of Tables... 5 Document Release History... 6 Module 1

More information

ROOP LAL Unit-6 Lathe (Turning) Mechanical Engineering Department

ROOP LAL Unit-6 Lathe (Turning) Mechanical Engineering Department Notes: Lathe (Turning) Basic Mechanical Engineering (Part B) 1 Introduction: In previous Lecture 2, we have seen that with the help of forging and casting processes, we can manufacture machine parts of

More information

Gash. End Face. Clearance angle. Flute APPLICATION GUIDE

Gash. End Face. Clearance angle. Flute APPLICATION GUIDE Gash End Face Clearance angle Flute APPLICATION GUIDE TOOLGAL S BONDS TOOLGAL BONDS ARE DIVIDED INTO 4 MAIN GROUPS: Phenol group (Toolgal code CB) Pressed with thermal stability - 200 0 C Main applications:

More information

Diamond dressing rollers

Diamond dressing rollers Diamond dressing rollers A grinding wheel in aluminum oxide (also known commonly in ceramic) very often to be dressed, that is, his profile should be re-shaped for two main reasons: Why no longer cuts,

More information

CREATIVE TECHNOLOGY. Products Guide GRINDING WHEELS DRESSER VITRIFIED CBN WHEELS DIAMOND WHEELS & TOOLS PERIPHERAL EQUIPMENTS & RELATED PRODUCTS

CREATIVE TECHNOLOGY. Products Guide GRINDING WHEELS DRESSER VITRIFIED CBN WHEELS DIAMOND WHEELS & TOOLS PERIPHERAL EQUIPMENTS & RELATED PRODUCTS CREATIVE TECHNOLOGY Products Guide GRINDING WHEELS DRESSER VITRIFIED CBN WHEELS DIAMOND WHEELS & TOOLS PERIPHERAL EQUIPMENTS & RELATED PRODUCTS Diprotex meets all your grinding and polishing requirements,

More information

O N T H E C U T T I N G E D G E O F T E C H N O L O G Y

O N T H E C U T T I N G E D G E O F T E C H N O L O G Y A B R A S I V E P R O D U C T S C A T A L O G U E O N T H E C U T T I N G E D G E O F T E C H N O L O G Y Founded in 1981, Grinding Techniques (Pty) Ltd. is the largest privately owned abrasive manufacturer

More information

OptiSonic: The Latest in Ultrasonic Machining Technology. Ron Colavecchia 11/10/2016

OptiSonic: The Latest in Ultrasonic Machining Technology. Ron Colavecchia 11/10/2016 OptiSonic: The Latest in Ultrasonic Machining Technology Ron Colavecchia 11/10/2016 Agenda Why use UltraSonic IntelliSonic software Tool holder developments Test cases Questions and Answers 2 3 OptiSonic

More information

2017 Diamond Tools Catalog

2017 Diamond Tools Catalog Jadecarver 2011-2017 Gems & Jade ~ (925) 689-8840 ~ www.jadecarver.com Page 1 Jadecarver.com 2017 Diamond Tools Catalog Rev 1 Diamond Tools Diamond Abrasives Micromotors Silicon Carbide Tools Tools for

More information

Flat Grinding of Technical Ceramics

Flat Grinding of Technical Ceramics Flat Grinding of Technical Ceramics cost effective - fast - precise - By using lapping kinematics and patented grinding tools The historic lapping and also conventional flat grinding is still very popular.

More information

7th/8th Grade Industrial Tech General Safety. Give your undivided attention to the machine in which you are using.

7th/8th Grade Industrial Tech General Safety. Give your undivided attention to the machine in which you are using. 7th/8th Grade Industrial Tech General Safety Wood Lab Safety General Safety Always wear safety glasses. Report all injuries to the instructor. No baggy clothing or open toed shoes. Give your undivided

More information

ZENESIS. Pattern Technology: Hybrid Layering Performance Runs Deep. What is ZENESIS Pattern Technology? FROM THE COMPANY THAT STARTED A REVOLUTION

ZENESIS. Pattern Technology: Hybrid Layering Performance Runs Deep. What is ZENESIS Pattern Technology? FROM THE COMPANY THAT STARTED A REVOLUTION 2 What is ZENESIS Pattern Technology? ZENESIS is an advanced technology that delivers dramatic improvement in diamond tool performance through the custom designed diamond patterns specific to each application.

More information

SAWING MADE IN GERMANY

SAWING MADE IN GERMANY 106 SAWING MADE IN GERMANY JIGSAW, RECIPROCATING SAW Product characteristics STAR teeth Conically ground blade, teeth triply sharpened. Benefits : Extreme fast, precise and clean cuts il all wood and plastics.

More information

A H M 531 The Civil Engineering Center

A H M 531 The Civil Engineering Center Title Page Introduction 2 Objectives 2 Theory 2 Fitting 3 Turning 5 Shaping and Grinding 7 Milling 8 Conclusion 11 Reference 11 1 Introduction Machining Machining is a manufacturing process in which a

More information

Engis Corporation. Superabrasive Finishing Systems for Hydraulic Valves & Systems Machines Fixtures Tools

Engis Corporation. Superabrasive Finishing Systems for Hydraulic Valves & Systems Machines Fixtures Tools Engis Corporation Superabrasive Finishing Systems for Hydraulic Valves & Systems Machines Fixtures Tools Engis Single-Pass Process Do you Manufacture Hydraulic Components for Aerospace, Construction or

More information

General Lathe Set Up. Lathe Manual JH compilation

General Lathe Set Up. Lathe Manual JH compilation General Lathe Set Up Lathe Manual JH compilation 3.3.06 1 Machine Shop Safety... 2 General Lathe Set-Up... 4 Facing, Turning, and Shouldering:... 4 Three things matter with your tool bit position:... 5

More information

Chapter 28: Abrasive Machining Processes. DeGarmo s Materials and Processes in Manufacturing

Chapter 28: Abrasive Machining Processes. DeGarmo s Materials and Processes in Manufacturing Chapter 28: Abrasive Machining Processes DeGarmo s Materials and Processes in Manufacturing 28.1 Introduction Abrasive machining is the process of using abrasive grit to remove material at high cutting

More information

Agricultural Mechanics and Technology Power Tool Safety Rules

Agricultural Mechanics and Technology Power Tool Safety Rules Agricultural Mechanics and Technology Power Tool Safety Rules Name: BAND SAW Use: Cutting curves, circles and irregular shapes. 1. Use clean SHARP blades. 2. The teeth should always point DOWN. 3. Adjust

More information

MLR Institute of Technology

MLR Institute of Technology MLR Institute of Technology Dundigal, Quthbullapur (M), Hyderabad 500 043 MECHANICAL ENGINEERING MACHINE TOOLS OBJECTIVE QUESTIONS UNIT - I 1. A built up-edge is formed while machining [ B ] (Sep-2011,

More information

1 SELECT suitable material. It takes time to cut a cab. Don t waste it on rubbish.

1 SELECT suitable material. It takes time to cut a cab. Don t waste it on rubbish. 7 July 09 CUTTING A STANDARD CABOCHON A Standard Cabochon or CAB is an oval or round stone with one flat side and the other side having an even curved dome shape. Top of Cab It will have a narrow bevel

More information

White paper. Exploring metal finishing methods for 3D-printed parts

White paper. Exploring metal finishing methods for 3D-printed parts 01 Exploring metal finishing methods for 3D-printed parts 02 Overview Method tested Centrifugal disc Centrifugal barrel Media blasting Almost all metal parts whether forged, stamped, cast, machined or

More information

A full range of abrasive and precision saws, blades, and vices for cutting any material.

A full range of abrasive and precision saws, blades, and vices for cutting any material. A full range of abrasive and precision saws, blades, and vices for cutting any material. SECTIONING Specimen preparation for microstructural examination starts with a quality cut. The proper equipment

More information

Before each patient, and at the first sign of dullness. When To Sharpen

Before each patient, and at the first sign of dullness. When To Sharpen 3 4 Why Are We Here? Identify & preserve inst shape, sharpness, strength Understand inst landmarks & how to use them Evaluate, try, compare diff methods & technology?????????????? A Dull Story New (big

More information

Micro Automation- Model 1006 Dicing Saw Instructions. Serial # Rev 2 ( R.DeVito) Location Chase 1

Micro Automation- Model 1006 Dicing Saw Instructions. Serial # Rev 2 ( R.DeVito) Location Chase 1 Micro Automation- Model 1006 Dicing Saw Instructions Serial # Rev 2 (12-23-05 R.DeVito) Location Chase 1 Dicing Saw Instructions (Revised 8/9/03 - K.J) 1. On the Log Sheet sign in, including Name and Date.

More information

Model 920 Monitoring and Measuring Plate Flatness During Lapping. Applications Laboratory Report 65. Lapping and Polishing. 1.

Model 920 Monitoring and Measuring Plate Flatness During Lapping. Applications Laboratory Report 65. Lapping and Polishing. 1. Model 92 Monitoring and Measuring Plate Flatness During Lapping Applications Laboratory Report 65 Lapping and Polishing 1.: Purpose Lapping and polishing processes are typically performed on a hard, metal

More information

PRODUCT CATALOGUE SPECIALISED PRECISION. February 2011 issue. A Company of the SWAROVSKI Group

PRODUCT CATALOGUE SPECIALISED PRECISION. February 2011 issue. A Company of the SWAROVSKI Group PRODUCT CATALOGUE SPECIALISED PRECISION February 2011 issue A Company of the SWAROVSKI Group Contents TYROLIT in general 6-7 Orders, delivery terms and conditions 7 Delivery periods, modification, price

More information

Precision Grinding Process Development for Brittle Materials

Precision Grinding Process Development for Brittle Materials UCRL-JC-134062 PREPRINT Precision Grinding Process Development for Brittle Materials Mark A. Piscotty Pete J. Davis Kenneth L. Blaedel This paper was prepared for submittal to the American Ceramics Society

More information

Valve repair and testing technique

Valve repair and testing technique High standard in precision. Valve repair and testing technique Quality Made in Germany by GmbH & Co. KG Grinding and Lapping Machines for Industrial Valves VENTA Portable grinding and lapping machines

More information

So in MAF process use of controllable magnetic field to direct the brush to adapt the contour of the workpiece surface to be finished and nature of

So in MAF process use of controllable magnetic field to direct the brush to adapt the contour of the workpiece surface to be finished and nature of Advanced Machining Processes Dr. Manas Das Department of Mechanical Engineering Indian Institute of Technology Guwahati Module - 02 Lecture - 06 Magnetic Abrasive Finishing Welcome to the course on advance

More information

CHAPTER 23 Machining Processes Used to Produce Various Shapes Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 23-1

CHAPTER 23 Machining Processes Used to Produce Various Shapes Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 23-1 CHAPTER 23 Machining Processes Used to Produce Various Shapes Manufacturing Engineering and Technology 2001 Prentice-Hall Page 23-1 Examples of Parts Produced Using the Machining Processes in the Chapter

More information

After continuous casting, the cast products are cut

After continuous casting, the cast products are cut Flexible deburring grinding solutions for slabs, blooms and billets for continuous production BRAUN has developed a cast product deburring grinding solution, based on its well-proven HP (high-pressure/high-performance)

More information

PRECISION CUTTING MICRACUT 202

PRECISION CUTTING MICRACUT 202 PRECISION CUTTING MICRACUT 202 MICRACUT 202 MICRACUT 202 precision cutters are used for precise and deformation-free cutting of Metals, Ceramics, Electronic Components, Crystals, Composites, Biomaterials,

More information

E TREMEFLAP FLAP WHEELS

E TREMEFLAP FLAP WHEELS E TREMEFLAP REFERENCE & APPLICATION GUIDE Flap Wheels EASY WAYS TO PLACE AN ORDER Phone: 905 282 1313 Fax: 905 282 1313 e-mail: sales@extremeabrasivesl.com Over the Web: (coming soon) EXTREME ABRASIVES

More information

Precision machining and measurement of micro aspheric molds

Precision machining and measurement of micro aspheric molds Precision machining and measurement of micro aspheric molds H. Suzuki 1,3, T. Moriwaki 2,. amagata 3, and T. Higuchi 4 1 Chubu University, Kasugai, Aichi, Japan 2 Setsunan University, Neyagawa, Osaka,

More information

Fig. N 1 The indexing error between two consecutive flutes: (this must be measured half way up the tooth) as indicated in figure N 2.

Fig. N 1 The indexing error between two consecutive flutes: (this must be measured half way up the tooth) as indicated in figure N 2. Hob resharpening The accuracy of the hobbing process to a large extent on good hob resharpening and the performance of hob is very much affected by the type of resharpening carried out. If a hob is resharpened

More information

GRINDING MOULDER AND PLANER KNIVES

GRINDING MOULDER AND PLANER KNIVES BULLETIN 800H GRINDING MOULDER AND PLANER KNIVES Wisconsin Knife Works HSS, AKM, D-2, AND OPTI KNIVES When grinding moulder and planer knives, factors such as grinding wheel types and grit are often a

More information

Excerpts from Cutting Tool Engineering Magazine September 2011 Issue

Excerpts from Cutting Tool Engineering Magazine September 2011 Issue Excerpts from Cutting Tool Engineering Magazine September 2011 Issue M&S hold tolerances down to 0.00002 on ground parts. Shown is a secondary diameter of 0.010 being ground on a cardiac guide wire. A

More information

IN-STOCK SUPERABRASIVE TOOLING. abrasive technology. Setting the global standards for Superabrasive Tooling

IN-STOCK SUPERABRASIVE TOOLING. abrasive technology. Setting the global standards for Superabrasive Tooling IN-STOCK SUPERABRASIVE TOOLING abrasive technology Setting the global standards for Superabrasive Tooling WELCOME TO ABRASIVE TECHNOLOGY S UK EXPRESS LINE CATALOGUE....................... This catalogue

More information

QUALITY CONTROL WARRANTY AND RETURNS POLICIES WHEN ORDERING BASIC APPLICATIONS TYPICAL APPLICATIONS INCLUDE:

QUALITY CONTROL WARRANTY AND RETURNS POLICIES WHEN ORDERING BASIC APPLICATIONS TYPICAL APPLICATIONS INCLUDE: Cratex Manufacturing Co., Inc. 328 Encinitas Blvd., Suite 200 Encinitas, California 92024 Phone: (760) 942-2877 FAX: (760) 942-4513 Phone: (800) 800-4077 FAX: (800)788-0463 GRIT TEXTURES Each Cratex size

More information

Looking for a small band saw? The Ellis 1100 band saw might be just what you are looking for.

Looking for a small band saw? The Ellis 1100 band saw might be just what you are looking for. 1100 MITRE BAND SAW Looking for a small band saw? The Ellis 1100 band saw might be just what you are looking for. This portable band saw moves easily to the job site. Use it as horizontal or vertical saw.

More information

Preliminary Version. Working with the Blade of the Opus1 Gouger Robin Driscoll October 2003

Preliminary Version. Working with the Blade of the Opus1 Gouger Robin Driscoll October 2003 Preliminary Version Working with the Blade of the Opus1 Gouger Robin Driscoll October 2003 One of the most interesting aspects of the Opus1 Gouger is the multitude of adjustments that are now easily in

More information

Roughing vs. finishing

Roughing vs. finishing Finishing methods Roughing vs. finishing Roughing removing material as fast as possible, without special demands on surface and low demand on precision high Q, high IT, high Ra Finishing making final surface

More information

Tool and Die Maker Level 2

Tool and Die Maker Level 2 Level 2 B2 Read and Interpret Drawings II Duration: 32 hours 32 hours 0 hours This unit of instruction introduces the Tool and Die Maker Apprentice with the knowledge and skills necessary to read and interpret

More information

SAFETY TIPS. Always unplug the Revolution XT from its power source before removing it from the water bath or when performing any maintenance.

SAFETY TIPS. Always unplug the Revolution XT from its power source before removing it from the water bath or when performing any maintenance. SAFETY TIPS Always unplug the Revolution XT from its power source before removing it from the water bath or when performing any maintenance. Always wear safety glasses when the saw is in operation. NEVER

More information

ULTRA TEC LAPIDARY EQUIPMENT PRICE LIST

ULTRA TEC LAPIDARY EQUIPMENT PRICE LIST 1,0 ULTRA TEC CLASSIC FACETING MACHINES 1607.5CDR V5 Faceting Machine - Classic - Digital Angle Display - right-side Mast 4,950 1607.5CDL V5 Faceting Machine - Classic - Digital Angle Display - left-side

More information

BENCH & PEDESTAL GRINDING WHEELS

BENCH & PEDESTAL GRINDING WHEELS ENCH & PEDESTAL GRINDING WHEELS ENCH & PEDESTAL GRINDING WHEELS ROWN ALUMINUM OXIDE -Straight Aluminum oxide for general purpose off-hand work Straight vitrified wheels used for tool sharpening and grinding

More information

Metal Cutting (Machining)

Metal Cutting (Machining) Metal Cutting (Machining) Metal cutting, commonly called machining, is the removal of unwanted portions from a block of material in the form of chips so as to obtain a finished product of desired size,

More information

2-01 EXTERNAL GRINDING

2-01 EXTERNAL GRINDING 2-01 EXTERNAL GRINDING 9.3.2016 2-02 EXTERNAL GRINDING Type Sketch Details Stock Page ø 75-175 mm, flat and external cylindrical grinding resin ceramic bond, diamond & CBN 2-04 1A1 ø 200-400 mm, flat and

More information

Order to Ultra Tec for Faceting Products. Qty Part # Description Item Price (US$) Packing & Ground Shipment (Air shipment on international orders)

Order to Ultra Tec for Faceting Products. Qty Part # Description Item Price (US$) Packing & Ground Shipment (Air shipment on international orders) to Ultra Tec for Faceting Products MY INFORMATION Name Date: mth / day / 20 xx Telephone Print Me Out Ultra Tec Rep. (if applicable) Purchase (if applicable) BILL TO Address Fax e-mail SHIP TO Address

More information

Diamond Wire Guidance.

Diamond Wire Guidance. Diamond Wire Guidance www.mactechoffshore.com An overview of wire types and applications There are many different types of diamond wire, each with advantages and best use applications depending on the

More information

DISCO DICING SAW SOP. April 2014 INTRODUCTION

DISCO DICING SAW SOP. April 2014 INTRODUCTION DISCO DICING SAW SOP April 2014 INTRODUCTION The DISCO Dicing saw is an essential piece of equipment that allows cleanroom users to divide up their processed wafers into individual chips. The dicing saw

More information

Lecture 18. Chapter 24 Milling, Sawing, and Filing; Gear Manufacturing (cont.) Planing

Lecture 18. Chapter 24 Milling, Sawing, and Filing; Gear Manufacturing (cont.) Planing Lecture 18 Chapter 24 Milling, Sawing, and Filing; Gear Manufacturing (cont.) Planing For production of: Flat surfaces Grooves Notches Performed on long (on average 10 m) workpieces Workpiece moves / Tool

More information

Dr Ghassan Al-Kindi - MECH2118 Lecture 9

Dr Ghassan Al-Kindi - MECH2118 Lecture 9 Dr Ghassan Al-Kindi - MECH2118 Lecture 9 Machining A material removal process in which a sharp cutting tool is used to mechanically cut away material so that the desired part geometry remains Most common

More information

SECTIONING. AbrasiMatic Manual Abrasive Cutters. Delta Automatic Abrasive Cutters

SECTIONING. AbrasiMatic Manual Abrasive Cutters. Delta Automatic Abrasive Cutters SECTIONING AbrasiMatic Manual Abrasive Cutters Delta Automatic Abrasive Cutters A full range of abrasive and precision saws, blades, and vises for cutting any material Specimen preparation for microstructural

More information

CERAMICS PROCESSING. SURFACE ENGINEERING THROUGH DIAMOND EXPERTISE Grinding, Lapping and Honing

CERAMICS PROCESSING. SURFACE ENGINEERING THROUGH DIAMOND EXPERTISE Grinding, Lapping and Honing CERAMICS PROCESSING SURFACE ENGINEERING THROUGH DIAMOND EXPERTISE Grinding, Lapping and Honing ENGIS SINGLE-PASS PROCESS SURFACE ENGINEERING THROUGH DIAMOND EXPERTISE Designed to maximize the advantages

More information

Elite model AFILAmaq MD CNC

Elite model AFILAmaq MD CNC Elite model AFILAmaq MD CNC Automatic carbide tipped circular saw sharpening machine with two CNC axes Elite model AFILAmaq MD CNC Automatic and economical carbide tipped circular saw blade top and face

More information

How to Sharpen a Knife

How to Sharpen a Knife How to Sharpen a Knife Even a good knife will lose some of its sharpness with time. However, sharpening a knife is easy if you have the right tool and know how to use it. Generally three different materials

More information

Technical Training USG Saw Chain Grinder

Technical Training USG Saw Chain Grinder Technical Training USG Saw Chain Grinder 1 USG HOS The STIHL USG Universal Sharpener will sharpen all types of saw chain. This is by far the most versatile and accurate machine of its type on the market.

More information

Design Guide: CNC Machining VERSION 3.4

Design Guide: CNC Machining VERSION 3.4 Design Guide: CNC Machining VERSION 3.4 CNC GUIDE V3.4 Table of Contents Overview...3 Tolerances...4 General Tolerances...4 Part Tolerances...5 Size Limitations...6 Milling...6 Lathe...6 Material Selection...7

More information

Grinding and Polishing of Glass Samples for Cross Section Determination of Water Uptake

Grinding and Polishing of Glass Samples for Cross Section Determination of Water Uptake Grinding and Polishing of Glass Samples for Cross Section Determination of Water Uptake Revised in 08/04 by Eric Hoke and in 10/08 by Xinwei Wu Original Procedure by Daniel MacNeil Tired of grinding and

More information

M-BRAD Abrasive Filament Power Brushes

M-BRAD Abrasive Filament Power Brushes M-BRAD Abrasive Filament Power Brushes TRUST BLUE n Longer brush life n Conforms to irregular shapes n Ideal for deburring and surface conditioning n More consistent finish 1 Table of Contents / Dimensions

More information

ULTRA TEC LAPIDARY EQUIPMENT PRICE LIST

ULTRA TEC LAPIDARY EQUIPMENT PRICE LIST 1,0 ULTRA TEC CLASSIC FACETING MACHINES 1607.5CDR V5 Faceting Machine - Classic - Digital Angle Display - right-side Mast 4,950 1607.5CDL V5 Faceting Machine - Classic - Digital Angle Display - left-side

More information