Installation of Wheel Stop

Transcription

1 Installation of Wheel Stop QUALIFICATIONS Safe Use of Hand Tools Manual Handling KEY: H = Hold Point R = Review Documentation W = Witness M = Measure/Count V = Visual Inspection SFR = Saferoads or Employee Item W / H / V/ Activity Acceptance Criteria No M / R 1 Setup Ensure you are at the correct location and set-up traffic control to Australian Standards, or as advised and required by the client. Initials Picture TOOLS REQUIRED Compressor with air nozzle Road traffic management equipment Hammer drill and bits Socket and ratchet to fit bolt Industrial vacuum cleaner Minor tools Epoxy gun - refer to MSDS Chemwatch Generator 2 Positioning of Wheel Stop Position the Wheel Stop on to a cleaned road surface, as per site plan provided. 3 Using a drill with a 14mm masonry bit, drill 120mm deep holes through the designated points in the wheel stop. 4 Using an industrial vacuum cleaner or air gun remove dust from each hole. Note: if using an air gun be careful of airbourne dust and stones.

2 KEY: H = Hold Point R = Review Documentation W = Witness M = Measure/Count V = Visual Inspection SFR = Saferoads or Employee Item No Activity Acceptance Criteria W / H / V/ M / R Initials Picture 5 Using epoxy and a caulking gun, insert nozzle into each hole and insert epoxy. Saferoads recommends 3 caulks per hole. Note: the epoxy dries very quickly in warm weather so it is important to cap the nozzle with cling wrap between uses to prevent it from drying hard inside the nozzle. 6 Insert the nylon plug into each hole using a hammer. Note: be careful of splatter of any excess epoxy when hammering. 7 Quickly re-instate the segment into the correct position, lining up the fastener holes. Note: the epoxy can quickly set hard in warm weather making it difficult to screw in the coach bolt. 8 Insert the coach bolt and hand tighten.

3 KEY: H = Hold Point R = Review Documentation W = Witness M = Measure/Count V = Visual Inspection SFR = Saferoads or Employee Item No Activity 9 Acceptance Criteria Using the air compressor and rattle gun, drill in the coach bolt with a 17mm socket screw, being careful not to tighten it all the way. Note: the coach bolt will rotate the plastic sleeve in the holes if over tightened mechanically. This will undermine the epoxy adherance to the side walls of the hole, rendering it inaffective. W / H / V/ M / R Initials Picture 10 Finish tightening coach bolts using a ratchet socket wrench with a 17mm socket. Note: be sure to complete this step not too long after the previous step as the epoxy will set too hard and prevent tightening of the bolt. 11 Insert rubber plugs Insert the rubber plugs into the holes. 12 Finish Sweep up any excess dirt or debris from the site and collect any left over parts.

4 Quality Check for Installation 1 Workmanship is acceptable 2 Material quality is acceptable 3 Product is aligned / positioned correctly 4 Surrounds are restored to prior condition 5 Unused materials are removed ADDITIONAL INSTALLATION NOTES Assessment Completed: Installler: Installer: Date: Date: C Competent NYC Not Yet Competent

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