ITEMS NEEDED TO COMPLETE KIT INCLUDES. GWS EPS-400C-DS(3:1) or BL motor (4~5.33:1 geared, 10~13A)
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1 SUPER DECATHLON INSTRUCTIONS KIT INCLUDES ITEMS NEEDED TO COMPLETE Full size plan Lasercut parts 1.5mm(1/16 )xl600mm(24 ) balsa : 1sheet 1.5mm(1/16 )xl500mm(20 ) balsa : 2sheets 1.5mm(1/16 )xl430mm(17 ) balsa : 2sheets 3.0mm(1/8 )xl560mm(22.4 ) balsa : 1sheet 3.0mm(1/8 )xl465mm(18.6 ) balsa : 6sheets 3.0mm(1/8 )xl370mm(14.8 ) balsa : 1sheet 5.0mm(3/16 ) xl520mm(20.5 ) balsa stick : 2ea 5.0mm(3/16 ) xl410mm(16.1 ) balsa wing jig : 1ea 1.8mm(5/64 )xl150mm(6 ) plywood :1sheet 3.0mm(1/8 )xl600mm(24 ) plywood :2sheets GWS EPS-400C-DS(3:1) or BL motor (4~5.33:1 geared, 10~13A) ESC (15A) 2~3 rolls of covering film. (Solite film, or equivalant) GWS slow prop mm Wheels, Wheel Collars (4ea) and EZ connectors (4ea) Vacuum formed Cowl & Wheel pants. Motor mount 10x10x75mm Landing gears(2ea) 3mm screws(4ea), 2mm screws(20ea) Tail gear Neodymium Manetics (4ea) CA hinge Pushrods(4ea) for Rudder, Elevator, Ailerons Clear plastic for Windshield Li-Poly 11.1V 1500~1800mAh Battery w/li-poly charger Micro or Mini Receiver (4~6 channel) 4 submicro Servos (Hitec HS-55 / Futaba S3108 / GWS pico servos, or equivalant) & servo extension cords. Instructions and Stickers. Page 1
2 TAIL CONSTRUCTION WING CONSTRUCTION 1. Temporary assemble ribs(w3-w10), spars(w1,w2), tailing edge(w12) and wingtip parts(w13, W23) on the plan. Pins and glues are not required in this step. 2. Glue lower sheets(w17, W19) together. 1. Lay the waxed paper or PVC film over the plan. Pin the Vertical Fin parts(v1-v7) and Rudder parts(r1- R12)on the plan. Glue the parts with thin CA. 3. Pin the wing jig(j1) on the plan. 2. Pin the Stabilizer parts(s1-s10) and Elevator parts(e1- E10) on the plan. Glue the parts with thin CA. 4. Lay trailing edge(w11), sub leading edge(w14), preassembled lower sheets(w17, W19), servo trays(w16), lower wingroot sheet(w18) and pre-assembled parts on the jig. After fix with pins, glue each other with thick CA. 3. Join Elevators with the plywood part(e11). Remove tail from the plan and apply thick CA glue at each joints for reinforcing. Page 2
3 5. Glue wing joiners(w15) with thin CA, then apply thick CA glue. 9. Glue leading edge(w24). apply thick CA glue at each joints for reinforcing. 6. Glue upper sheets(w20, W21) with thick CA. 10. Assemble the other side wing. 11. Pin the aileron parts(a1-a5) on the plan and glue each other. 7. Remove wing from the wing jig, glue the lower sheets(w25, W26). 12. Carefully sand surfaces. 8. Glue wingtip part(w22). Page 3
4 FUSELAGE CONSTRUCTION 1. Lay right side panel(f28) on the plan and temporary assemble longerons(f13a-f16) and bulkheads(f6, F7). Pins and glues are not required in this step. 5. Assemble left side panel(f28).and glue with thin CA. Apply thick CA glue at each joints for reinforcing. 2. Glue landing gear mounts(b13, B14) together. 6. Temporary assemble cockpit post(f24) and wing attachments(f27). 7. Assemble wing joiner bracket(f25, F26) and upper fuselage longerones(f22r, F22L) and glue with thick CA. 3. assemble landing gear mounts, bulkhead(f6a) and servo bed(b11). 8. Cut longerons ends as shown on the drawing. 4. Temporary assemble longerons(f13a-f16) and firewall(f5). Make sure to pay attention to all bulkheads, the numbers should be facing forward. Page 4
5 9. Temporary assemble rear fuselage bulkheads(f8-f11) and longerones(f23, F13B, F19). 14. Wrap and glue side panels(f28). 10. Glue fore and rear fuselage together. 11. Glue window frame(f29). After sight check down the fuselage to insure against twist, then apply thick CA at each joints for reinforcing. 12. Glue cockpit diagonal parts(f34, F35). 15. Wrap and glue turtle deck(f30). 16. Glue wing joiner bracket cover(f25a, F26A). 13. Glue turtle deck frame(f17, F18). Page 5
6 17. Glue bulkhead(f12) and panels for pushrod exit(f31, F32). 22. Assemble hatch parts(h1-h4, H8) on the plan and glue them. 18. Glue servo tray(b12) and fuselage bottom(f37). 23. Finish hatch parts(h5-h7). 19. Glue sub longerons(f21a, F23A). 24. Assemble motor mount box(f2-f4). 20. Assemble stabilizer bed(f33, F33A). 25. Glue rear window brace(f38). 21. Shape and sand stabilizer bed. 26. Glue fore and rear stut (B8, B9). Tie with thread and reinforce with thin CA. Page 6
7 27. Assemble and glue strut mounts(b1-b3, B6-B7). 32. Insert and glue plastic pipes for elevator and rudder pushrods. 28. Test assemble airframe. (This step is for your pleasure in looking.) 33. Glue cowl mount(b16-b17). 29. Assemble plywood tail wheel. 30. Paint cockpit area, strut parts, landing gear and tail wheel. 31. Fix tail gear and wheel. Page 7
8 COVERING AND EQUIPMENT INSTALLATION 1. Cover Decathlon with your trim choice. 5. Install and glue aileron and rudder plywood horns. (Do not glue elevator horn in this step.) Apply thin CA to the horns for reinforcing. Make hinge slots and pre-install hinges. (Do not glue hinges in this step.) 2. Install and glue neodymium magnetics with thin CA. 6. Insert and glue strut mounts(b1-b7) with thick CA. 3. Glue the plywood dowel of hatch(h9). 7. Insert landing gear. 4. Cut CA hinges as shown above. Page 8
9 12. Cut clear plastic windshield and glue.(refer to template on the drawing). Cover side windows with clear film. 8. Cover landing gear retainer(b15) and fix with screws. 13. Assemble dummy landing gear. 9. Glue stabilizer and vertical fin to the fuselage with thick CA. (Horizontal tail must be paralleled with wing and vertical fin must be at right angle to horizontal tail. Wings must be installed temporarily to align them.) Insert elevator pushrod to the horn and then glue hinges with small amount of thin CA. Insert rudder pushrod to the horn and then glue hinges with small amount of thin CA. 14. Draw cutting line. (4mm above from the bottom) 10. Install elevator and rudder servos. 15. Cut wheelpants. 16. Bond together with thin CA. 11. Install aileron servos and connect pushrods. Page 9
10 17. Glue Plywood rings with thin CA and put color stickers on. 21. Assemble cowl with screws. 18. Install wheelpants and wheels to the landing gear. 22. Paint or cover film after shape and glue F39 parts. 19. Glue motor mount stick and install motor. 23. Insert and fix struts to the wings with screws. 20. Draw cutting line (4mm above from the bottom) and cut cowl. 24. Assemble wing and fix with screws. Enjoy flying! Control Throws The following control throws are recommended starting points. After you are familiar with this plane, you may increase, or decrease. Ailerons : 16mm(5/8 ) up, 12mm(3/8 ) down. Elevator : 14mm(9/16 ) up and down. Rudder : 19mm(3/4 ) right and left. Page 10
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