Assembly Instructions. GK2200T TREADMILL ASSEMBLY INSTRUCTIONS Frame Assembly 120V 220V

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Buck Gray
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1 GK2200T TREADMILL ASSEMBLY INSTRUCTIONS Frame Assembly 120V 220V

2 IMPORTANT SAFETY INSTRUCTIONS Read and understand all instructions and warnings prior to use. Obtain a medical exam before beginning any exercise program. If at any time during exercise you feel faint, dizzy, or experience pain, stop, consult a physician. Obtain proper instruction prior to use. This treadmill is intended for light commercial use only. Inspect the treadmill for incorrect, worn, or loose components and do not use until corrected, replaced, or tightened prior to use. Do not wear loose or dangling clothing while using the treadmill. Care should be used when mounting or dismounting the treadmill. Read, understand, and test the emergency stop procedures before use. Disconnect all power before servicing the treadmill. Do not exceed maximum user weight of 350 lbs. Keep the top side of the moving surface clean and dry. Keep children and animals away. Use caution when moving and assembling treadmill. All exercise equipment is potentially hazardous. If attention is not paid to the conditions of equipment usage, death, or serious injury could occur. Basic Guidelines for Setting Up Your Treadmill After removing the treadmill from the packaging, place your treadmill on a clean, level surface. Make sure the electrical cord easily reaches a grounded three-pronged outlet and has enough slack to allow the deck to incline without tightening the cord. Do not allow the treadmill assembly to rest on the cord. Important Electrical Requirements 120V Your TRUE treadmill requires a dedicated 120 volt, alternating current (AC), 20 amp grounded outlet circuit. This means nothing else can be plugged into the same circuit. Most power circuits are rated for this 120V AC 20 amp requirement, but you must ensure the treadmill does not share the circuit with anything else. Important Electrical Requirements 220V Your TRUE treadmill requires a dedicated 220 volt, alternating current (AC), 10 amp grounded outlet circuit. This means nothing else can be plugged into the same circuit. Most power circuits are rated for this 220V AC 10 amp requirement, but you must ensure the treadmill does not share the circuit with anything else. Danger: Do not use an extension cord or ungrounded outlet. The ground helps prevent electrical damage to your treadmill and enhances your safety by helping to prevent shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the treadmill is properly grounded. Do not modify the plug provided with the treadmill if it will not fit the outlet. Have a proper outlet installed by a qualified electrician. Should you need technical assistance in assembly of your Mobility Research Fitness product, contact Mobility Research Technical Support at (USA) or Technicalsupport@liteGait.com 1

3 GK2200T FRAME COMPONENT CHECKLIST ITEM DESCRIPTION QTY A Cup Holder 1 B Frame 1 C Left Upright 1 D Right Upright 1 E Left Handrail 1 F Right Handrail 1 G Upper Shoulder Cover(Left) 1 H Upper Shoulder Cover(Right) 1 I Lower Shoulder Cover(Left) 1 J Lower Shoulder Cover(Right) 1 L Handrail cover(left) 2 M Handrail cover(right) 2 2

4 GK2200T TREADMILL HARDWARE KIT ITEM DESCRIPTION QTY a Belt 3.6x163mm 3 b Truss Hex Screw (Ø13) 8 c Truss Philips Screw M4xP0.7x10 16 d Inner Toothed Washer M8 20 e Truss Hex Screw M8xP1.25x80 Blue Nylon patch 4 f Truss Hex Screw M8xP1.25x40 Blue Nylon patch 8 g Cup Holder Fixing Plate 8 h Bottled Silicon DC C.C. 1 i T-shaped Wrench 8mmx200mm 1 j Open Spanner 17mmx110mmx2.0t 1 k Hex Wrench 5mmx35mmx160mm 1 l Round head Philips Screw M4xP0.7x35 2 m Nylon nut M4*P0.7 2 n POP-Pin 1 3

5 TOOL REQUIREMENTS o Hex Key 5mm, T-Spanner-8 mm, Wrench 17mm (included with hardware kit) o 7/16 Open End Wrench (not included) o Long Nose Pliers (not included) o #2 Phillips Screwdriver (not included) FRAME ASSEMBLY PROCEDURE CAUTION: Use caution when assembling treadmill. Unpacking and assembling of this treadmill is a two person task. NOTE: Remove treadmill components from packaging. 1. REMOVE MOTOR COVER a. Remove two screws and two Motor Decoration Covers from Frame. b. Remove seven screws and Motor Cover from Frame Fig. 1 4

6 2. PEDESTAL INSTALLATION a. Check that Hex Head Bolts in Fig 2-1 are backed out enough to clear Pedestals when installed. b. Install Pedestal R (D) into pedestal support on Frame (B) while pulling the cable out of pedestal support as shown in Fig NOTE: Be careful not to pinch cables. c. Install Pedestal L (C) into pedestal support on Frame. d. Using 5mm Hex Key, install but do not tighten eight Bolts-M8 x 75mm (b) and Washers-M8 as shown in Fig Fig. 2 5

7 3. CABLE CONNECTION FRAME AREA NOTE: Cables will be labeled near their connector with identifying names such as those listed below in BOLD TEXT. Also listed in these instructions are the cable part numbers (KDCA- xx ), which are called out in each step. NOTE: Reference Wiring Schematic and Frame Cable Routing Diagram at the end of these Assembly Instructions. You may remove from packet to aid in assembly but if you remove we recommend you retain these diagrams with the instructions for future reference. Step 3-1 CNTRL Control Cable i. Route CNTRL Cable (KDCA-2B/XL-1063B) from pedestal towards small circuit board as shown in Step 3.c picture on page 7 and in Fig 3-1. ii. Plug CNTRL cable connector into small circuit board. NOTE: 10-pin connector is polarized. Insert properly. 6

8 4. CONSOLE RACK and MOTOR COVER INSTALLATION a. Install Console Rack (A) onto Pedestals R & L by resting Console Rack tubing on top of Pedestal tubing cradles. See Fig. 4. CAUTION: Do not pinch cabling during this step. b. Using 5 mm Hex Key, but do not tighten, eight Shoulder Plates (g), Bolts-M8 x 40mm (f) and external tooth washers-m8 (d) through Console Rack tubing and into Pedestal tubing cradles. Once all eight bolts are installed, then tighten all bolts. You may need to align Pedestal and Console Rack to install first bolt on both sides. c. Tighten eight Bolts-M8 x 75mm (b) that secure Pedestals to Frame. See Fig. 2. d. Using the 17mm wrench, tighten two Hex Head Bolts until secure against Pedestal legs. Then tighten two nuts to secure Hex Head Bolts. See Fig 4-1. e. Place Motor Cover onto frame. Using a Phillips Screwdriver, install Motor Cover into Frame with seven Motor Cover screws. Install Motor Decoration Covers with two screws as shown in Fig. 4. f. Remove clear film from GK2200 decals on Pedestal legs. 7

9 PEDESTAL TUBING CRADLE Hex Nut Hex Screw Fig. 4 8

10 5. CONSOLE RACK CABLE CONNECTIONS a. NOTE: Connections in this step will be made from Pedestal - Right to Console Rack. NOTE: All three connections made for any Console model. b. CNTRL Control Cable i. Connect CNTRL Cable (p/n KDCA-2B/XL-1063B) from Pedestal R to CNTRL Cable (p/n KDCA-1/XL-1053A) from Console Rack. See Fig 5-1. NOTE: 10-pin connector is polarized. Insert properly. Fig. 5 9

11 6. HANDRAIL INSTALLATION a. Insert Handrails (E, F) onto Pedestals and secure with four Bolts -M8 x 80mm (e) and Internal Tooth Washer M8 (d) using 5 mm Hex Key. Fig. 6 10

12 7. SHOULDER COVER TOP INSTALLATION a. Using a Phillips screwdriver, install Shoulder Cover Top pieces Left (G) and Right (H) with three Screws M4 x 10mm (c) on each side as shown in Fig. 7. CAUTION: Make sure cabling is NOT pinched during installation. Fig. 7 11

13 8. SHOULDER COVER BOTTOM INSTALLATION a. Using a Phillips screwdriver (magnetic tip option can be used), install Shoulder Cover Bottom pieces Left (G) and Right (H) with five Screws M4 x 10mm (c) on each side as shown in Fig. 8. CAUTION: Make sure cabling is NOT pinched during installation. Fig. 8 12

14 9. HANDRAIL COVER INSTALATION a. Assemble left (L) and right (M) handrail covers with the ribbing plate into the square hole in the left and right handrail as shown in Fig b. Tighten the left (L) and right (M) handrail cover using screw (i) and nylon nut (m) c. Fasten POP-Pin (n) into the adjustable console neck assembly. Square hole Ribbing Plate 13

15 10. POWER CORD INSTALLATION a. Insert Power Cord into Power Inlet receptacle as shown in Fig CIRCUIT BREAKER POWER INLET Fig. 9-1: GK2200T Treadmill Front Electrical Panel POWER SWITCH: l = ON, 0 = OFF CIRCUIT BREAKER: In the event the current drawn by the treadmill exceeds a specified threshold value, the Circuit Breaker will operate; the Circuit Breaker will trip, and open the circuit. If this should occur, please wait 10 minutes and then reset the Circuit Breaker by cycling the Circuit Breaker to the off position (0) then back to the on position (l). If it does not reset, or the Circuit Breaker operates again, please contact Light Gait Service department at

11. SAFETY KEY INSTALLATION a. Safety key and attachment cord are wrapped around plate during shipping. See picture below. SAFETY KEY - AS SHIPPED b. Unwind safety key and cord from plate. c. Attach Safety Key magnet to front of Center Pod as shown below.

16 11. SAFETY KEY INSTALLATION a. Safety key and attachment cord are wrapped around plate during shipping. See picture below. SAFETY KEY - AS SHIPPED b. Unwind safety key and cord from plate. c. Attach Safety Key magnet to front of Center Pod as shown below. d. Attach Safety Key clip to plate located on Console Rack (when not working out). e. Attach clip to clothing at the beginning of any workout. CAUTION: Read treadmill Owners Manual before attempting any workout. 15

17 MAGNET CLIP PLATE LANYARD ATTACHED TO PLATE SAFETY KEY INSTALLED 16

18 Electrical Schematic / / Mobility Research Inc. Specifications subject to change

Table of Contents. Product Spec cations

Table of Contents. Product Spec cations Table of Contents Model Specification... 2 Important Safety Instructions... 3 Safety Warning Labels... 5 Before You Start... 6 Assembly... 7 Contacts... 14 Product Spec cations Model Dimensions: 27 W x