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1 . crealco PA L A C E CREALCO PALACE PRODUCT MANUAL Revision: November 2012

2 . crealco PA L A C E Index Legal Disclaimer 4 Profile Identification 5-7 Hardware Identification 8 Double Track Configurations 9 Triple Track Configurations 10 Fixing Details 11 Cross Sectional Detail OX Configuration 12 Cross Sectional Detail 2 Panel Multi Slider Configuration 13 Cross Sectional Detail OXXO Configuration 14 Cross Sectional Detail 4 Panel Multi Slider Configuration 15 Cross Sectional Detail OXX Configuration 16 Cross Sectional Detail 3 Panel Multi Slider Configuration 17 Cross Sectional Detail OXXXXO Configuration 18 Cross Sectional Detail 6 Panel Multi Slider Configuration 19 Outer Frame Component Assembly Detail Double Track 20 Outer Frame Component Assembly Detail Triple Track 21 Insert Component Assembly Detail Sliding/Fixed 22 Insert Component Assembly Detail Sliding/Sliding 23 Cutting Detail <W55424> 24 Detail Showing <ROLL911SS> Against Door Jamb Lip 25 Double Sill Floor Level Detail 26 Triple Sill Floor Level Detail 27 Double Jamb Machining Detail 28 Triple Jamb Machining Detail 29 Sill Cover Machining Detail 30 Triple Jamb Adaptor Machining Detail 31 Head/Sill Rail Machining Detail To Suit All Combinations 32 Sill Combinations 33 Midrail Machining Detail To Suit All Combinations 34 R4 Filler Adaptor Machining Detail 35 Midrail Combinations 36 Fixed Interlocker Machining Detail 37 This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document, BEE Certificates and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront. PAGE 2

3 . crealco PA L A C E Index Sliding Interlocker Machining Detail 38 Fixed Heavy Duty Interlocker Machining Detail 39 Sliding Heavy Duty Interlocker Machining Detail 40 90m Fixed Interlocker Machining Detail 41 Sliding Interlocker Machining Detail 42 Astragal Machining Detail 43 Heavy Duty Astragal Machining Detail For OX; OXXO & OXXXO 44 Heavy Duty Astragal Machining Detail For XX; XXX; XXXX; 45 XXXXXXX Spigot Machining Detail 46 Handle Machining Detail 47 Lock Machining Detail On Meeting Stile 48 Lock Machining Detail On Door Stile To Suit All Combinations 49 Roller Assembly Detail 50 Roller Assembly Detail On Multi Slider 51 Rod & Spigot Assembly Detail 52 Stopper Assembly Detail For OX, XXX, OXXXXO & XXXXXX 53 AAMSA Test 54 Setting Block Location 55 This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document, BEE Certificates and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront. PAGE 3

4 . crealco PA L A C E LEGAL DISCLAIMER All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco s knowledge and is based on current procedures in effect. Since the actual use of this documentation by the user is beyond the control of Wispeco, such use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation. Great care has been taken to ensure that the information provided is correct. Wispeco will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred. All mechanical joints must be sealed with a Wispeco approved joint sealer. Laminated glass must not stand in water. All drawings in the Wispeco Documentation are shown NOT to scale. Wispeco cannot accept responsibility for the use of standard products since Wispeco does not know where these products are being installed. The use of anti-magnetic stainless steel screws and pop rivets is recommended to reduce galvanic corrosion in harsh environments. The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe costal environments the manufacturer of the hardware must be consulted. Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAAMSA specifications. When profiles are screwed together the screw centers must also be according to the user manual. All glass used within Wispeco products must comply with SAGGA regulations. All glazing above 10m from ground level must be signed off by a competent person (Glazing) in accordance with the national building regulations By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer. PAGE 4

5 PROFILE IDENTIFICATION DOUBLE HEAD RAIL W TRIPLE HEAD RAIL W DOUBLE SILL W31539 TRIPLE SILL RAIL W DOUBLE BOX JAMB W55433 TRIPLE BOX JAMB W SILL EXTENTION W55424 SILL COVER W31538 JAMB ADAPTOR W FLOOR TRACK W26282 EXTENDED TRACK W31594 DOUBLE HEAD COVER W31534 PAGE 5

6 PROFILE IDENTIFICATION ADJUSTABLE CORNER 1 W29636 R1 DOOR JAMB W R4 FILLER ADAPTOR W ADJUSTABLE CORNER 2 W R11 DOOR STILE 60mm W SPIGOT W26197 R7 HEAD/SILL RAIL 50mm W INTERLOCK FIXED 65mm W INTERLOCK SLIDE 40mm W R4 HEAD/SILL RAIL 85mm W44088 R9 DOOR STILE 90mm W53406 R6 SILL RAIL 150mm W44094 PAGE 6 INTERLOCK SLIDE 65mm W56205

7 PROFILE IDENTIFICATION HEAVY DUTY ASTRAGAL W53223 ANGLED GLAZING BEAD W14108 SQUARE GLAZING BEAD W MEETING STILE 90MM W54966 HEAVY DUTY FIXED INTERLOCKER W HEAVY DUTY SLIDING INTERLOCKER W DOUBLE GLAZING BEAD W27882 MEETING STILE W mm INTER- LOCKER FS W mm INTER- LOCKER OS W ASTRAGAL W26399 GLAZING BAR W FIXED INTERLOCKER W53098 SLIDING INTERLOCKER W53101 PAGE 7 R4 SPECIAL MIDRAIL 85mm W44089

8 HARDWARE IDENTIFICATION STOPPER WITH SCREW VS001P STTPS820 NVT8MM TR8MM WSH8MM CISA HOOK LOCK 25mm BACKSET CL46240/25 PALACE 2000 ROLLER ROLL911SS SPIGOTS W26197 FLUSH PULL HANDLE PVC (BLACK OR WHITE) FPHPBFG PATIO DOOR CENTRE STOPPER 95mm RB95FG PALACE MULTI SASH BLOCK PMS001P PALACE MULTI SASH END PME001P DRAFT EXCLUDER PMD003P PILE FOR DRAFT EXCLUDER DEP026P DRAFT EXCLUDER PMD001P DRAFT EXCLUDER PMD002P FINPILE FP69500FG BUTTERFLY H13 CLPIV4FG WEDGE H2 SOLID CLRIV65FG 4.8x10 DOME HEAD RIVET CSKR4810 PAGE 8 4x10 COUNTERSUNK RIVET CSKR410 8x30 P/HEAD POSI S/S ST SCREW STPPS830

9 DOUBLE TRACK CONFIGURATIONS OX 2 PANE MULTI SLIDER OXXO 4 PANE MULTI SLIDER PAGE 9

10 TRIPLE TRACK CONFIGURATIONS OXX 3 PANE MULTI SLIDER OXXXXO 6 PANE MULTI SLIDER PAGE 10

11 FIXING DETAILS 150 Max. 750 Max Max. 750 Max C/L LOCK TYPICAL OX SLIDING DOOR & HORIZONTAL SLIDING WINDOW 150 Max. 750 Max Max. 750 Max TYPICAL OXXO SLIDING DOOR & HORIZONTAL SLIDING WINDOW PAGE 11

12 CROSS SECTIONAL DETAIL OX CONFIGURATION B W31533 A A 010 HOLE IN FIXED HEADRAIL TO DRAIN INTO FIXED DOORSTILE W44087 B W14108 W44088 W31539 W26282 PMS001P 010 HOLE IN FIXED HEADRAIL TO DRAIN IN FIXED DOORSTILE INSIDE SECTION B - B W55433 W53098 VS001P W53099 W W OUTSIDE SECTION A - A PAGE 12

13 CROSS SECTIONAL DETAIL 2 PANEL MULTI SLIDER CONFIGURATION B W31533 A A W44088 W14108 B W44088 W55424 W31539 SECTION B - B W31594 INSIDE W55433 W53098 W53099 W31590 VS001P W OUTSIDE SECTION A - A PAGE 13

14 CROSS SECTIONAL DETAIL OXXO CONFIGURATION B W HOLE IN FIXED HEADRAIL TO DRAIN INTO FIXED DOORSTILE W44087 A A W14108 B W44088 W HOLE IN FIXED HEADRAIL TO DRAIN INTO FIXED DOORSTILE INSIDE VS001P W53098 W26399 W26282 SECTION B - B PMS001P W53099 W W14108 W53100 W53101 W OUTSIDE SECTION A - A PAGE 14

15 CROSS SECTIONAL DETAIL 4 PANEL MULTI SLIDER CONFIGURATION W31533 B W44087 A A W14108 B W44088 W55424 W31539 SECTION B - B W31594 INSIDE VS001P W53098 W26399 W53099 W W14108 W53100 W53101 W OUTSIDE SECTION A - A PAGE 15

16 CROSS SECTIONAL DETAIL OXX CONFIGURATION W31537 B 010 HOLE IN FIXED HEADRAIL TO DRAIN INTO FIXED DOORSTILE W44087 A A W14108 B W44088 W HOLE IN FIXED HEADRAIL TO DRAIN INTO FIXED DOORSTILE SECTION B - B W26282 PMS001P INSIDE W53098 W14108 VS001P W53101 W55434 VS001P W OUTSIDE SECTION A - A PAGE 16

17 CROSS SECTIONAL DETAIL 3 PANEL MULTI SLIDER CONFIGURATION B W31537 W44087 A A W14108 B W44088 W55424 W31535 SECTION B - B W31594 INSIDE W53098 VS001P W53101 W14108 W55434 VS001P W OUTSIDE SECTION A - A PAGE 17

18 CROSS SECTIONAL DETAIL OXXXXO CONFIGURATION B A A B W31537 HOLE IN FIXED HEADRAIL TO DRAIN INTO FIXED DOORSTILE W44087 W14108 W44088 W31535 SECTION B - B W26282 VS001P VS001P INSIDE VS001P W53098 W26399 VS001P W14108 W53100 W OUTSIDE SECTION A - A PAGE 18

19 CROSS SECTIONAL DETAIL 6 PANEL MULTI SLIDER CONFIGURATION B A A B W31537 W44087 W14108 W44088 W55424 W31535 SECTION B - B W31594 VS001P VS001P INSIDE VS001P W53098 W26399 VS001P W14108 W53100 W OUTSIDE SECTION A - A PAGE 19

20 OUTER FRAME COMPONENT ASSEMBLY DETAIL DOUBLE TRACK GROMMETS W31533 STPPS830 W55433 FP69500FG ON MULTI SLIDER ONLY FP69500FG FP69500FG W31590 W31590 FP69500FG W26282 W26282 W55433 STPPS830 W31539 GROMMETS PAGE 20

21 OUTER FRAME COMPONENT ASSEMBLY DETAIL TRIPLE TRACK W31537 GROMMETS STPPS830 W55434 FP69500FG ON MULTI SLIDER ONLY FP69500FG FP69500FG W31590 W31590 FP69500FG W55434 STPPS830 GROMMETS W31535 W26282 FINPILE ONLY ON MULTI SLIDER XX, XXX OR XXXXXX NO FINPILE ON OX, OXXO, OXX AND OXXXXO PAGE 21

22 INSERT COMPONENT ASSEMBLY DETAIL SLIDING/FIXED W44087 PMS001P FPHPBFG CL46240/25 TR8MM WSH8MM NVT8MM W44087 W53099 W53101 PMS001P USED AS ANTI-LIFT FPHPBFG SPIGOTS W53098 VS001P 010mm HOLE TO DRAIN INTO FIXED DOORSTILE W44088 HOLE FOR WHEEL ADJUSTMENT W44088 ROLL911SS PMD001P VS001P PAGE 22

23 INSERT COMPONENT ASSEMBLY DETAIL SLIDING/SLIDING W44087 PMS001P FPHPBFG CL46240/25 TR8MM WSH8MM NVT8MM W44087 W53099 W53101 PMS001P USED AS ANTI-LIFT SPIGOTS VS001P FPHPBFG W53098 FPHPBFG FPHPBFG W53099 W44088 FP69500FG W55424 W44088 CL46240/25 ROLL911SS PMD003P W55424 VS001P PME001P ROLL911SS PAGE 23

24 CUTTING DETAIL W55424 X W55424 X X W55424 X X 45 STILE / INTERLOCK 60 STILE / INTERLOCK 90 STILE / INTERLOCK 180mm 195mm 225mm PAGE 24

25 DETAIL SHOWING ROLL911SS AGAINST DOOR JAMB LIP W44088 ROLL911SS FIXED AGAINST W44085 W44085 PAGE 25

26 DOUBLE SILL FLOOR LEVEL DETAIL W W WATER CHANNELS AROUND TRACK DAMP PROOF COURSE NON SHRINKING GROUT W26282 W31539 FINISHED FLOOR LEVEL (INSIDE) FINISHED FLOOR LEVEL (OUTSIDE) SCREED PAGE 26

27 TRIPLE SILL FLOOR LEVEL DETAIL W26282 W WATER CHANNELS AROUND TRACK NON SHRINKING GROUT W26282 DAMP PROOF COURSE W31535 FINISHED FLOOR LEVEL (INSIDE) FINISHED FLOOR LEVEL (OUTSIDE) SCREED PAGE 27

28 DOUBLE JAMB MACHINING DETAIL W55433 W55433 W55433 ø 11.5mm FOR GROMMETS ø 4.5mm FOR SCREWS PAGE 28

29 TRIPLE JAMB MACHINING DETAIL W55434 W55434 W55434 ø 11.5mm FOR GROMMETS ø 4.5mm FOR SCREWS PAGE 29

30 SILL COVER MACHINING DETAIL W W W PAGE 30

31 TRIPLE JAMB ADAPTOR MACHINING DETAIL W31590 W VIEW C VIEW C TO BE CUT OUT ON INSIDE ADAPTOR ONLY OX & 2 PANEL MULTI SLIDER = 1 SIDE ONLY OXXO & 4 PANEL MULTI SLIDER = BOTH SIDES OXX & 3 PANEL MULTI SLIDER = 1 SIDE ONLY OXXXXO & 6 PANEL MULTI SLIDER = BOTH SIDES INSIDE INSIDE INSIDE INSIDE OUTSIDE OUTSIDE OUTSIDE OUTSIDE PAGE 31

32 HEAD/SILL RAIL MACHINING DETAIL TO SUIT ALL COMBINATIONS W44087 W44087 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE VIEW C W W44087 VIEW C PAGE 32

33 SILL COMBINATIONS R7 + R7 (W W44087) R4 (W44088) FOR MULTI OPTION SILL EXTENTION IS USED R7 + R4 (W W44088) NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE R7 (W44087) R6 (W44094) R4 + R4 (W W44088) R4 + R6 (W W44094) R4 + R6 (W W44094) PAGE 33

34 MIDRAIL MACHINING DETAIL TO SUIT ALL COMBINATIONS W44089 W44089 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE VIEW C W W VIEW C PAGE 34

35 R4 FILLER ADAPTOR MACHINING DETAIL W26151 W26151 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE VIEW C W W26151 VIEW C PAGE 35

36 MIDRAIL COMBINATIONS R7 + R4 FILLER (W W26151) R4 + R4 FILLER (W W26151) R4SP (W44089) R7 + R4SP (W W44089) R7 + R7 + R4 FILLER (W W W26151) R6 + R4SP (W W44089) R6 + R6 + R4 FILLER (W W44094W W26151) NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE R6 + R4 FILLER (W W26151) R4 + R4SP (W W44089) PAGE 36

37 FIXED INTERLOCKER MACHINING DETAIL NOTE: MUST BE CUT OUT ON ALL STILE & INTERLOCKERS W53098 W53098 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE 8.00 VIEW C VIEW C * HOLES FOR SPIGOTS TO BE DRILLED WITH SPIGOTS IN PLACE. W53098 W53098 * EXTENDED ON MULTI SLIDER CONFIGURATION ONLY HOLE FOR WHEEL ADJUSTMENT * * PAGE 37

38 SLIDING INTERLOCKER MACHINING DETAIL W53101 W53101 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE VIEW C VIEW C * HOLES FOR SPIGOTS TO BE DRILLED WITH SPIGOTS IN PLACE. W53101 W53101 * EXTENDED ON MULTI SLIDER CONFIGURATION ONLY HOLE FOR WHEEL ADJUSTMENT. * * PAGE 38

39 FIXED HEAVY DUTY INTERLOCKER MACHINING DETAIL W55371 W55371 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE W55371 W55371 VIEW C * VIEW C HOLES FOR SPIGOTS TO BE DRILLED WITH SPIGOTS IN PLACE. * EXTENDED ON MULTI SLIDER CONFIGURATION ONLY HOLE FOR WHEEL ADJUSTMENT. * * PAGE 39

40 SLIDING HEAVY DUTY INTERLOCKER MACHINING DETAIL W55370 W55370 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE W55370 W55370 VIEW C * VIEW C HOLES FOR SPIGOTS TO BE DRILLED WITH SPIGOTS IN PLACE. * EXTENDED ON MULTI SLIDER CONFIGURATION ONLY * * PAGE 40

41 90mm FIXED INTERLOCKER MACHINING DETAIL W54965 W54965 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE * W54965 VIEW C HOLES FOR SPIGOTS TO BE DRILLED WITH SPIGOTS IN PLACE. * EXTENDED ON MULTI SLIDER CONFIGURATION ONLY * * PAGE 41 VIEW C

42 SLIDING INTERLOCKER MACHINING DETAIL W54964 W54964 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE W54964 VIEW C * HOLES FOR SPIGOTS TO BE DRILLED WITH SPIGOTS IN PLACE. * EXTENDED ON MULTI SLIDER CONFIGURATION ONLY * * VIEW C PAGE 42

43 ASTRAGAL MACHINING DETAIL W26399 W W26399 PAGE 43

44 HEAVY DUTY ASTRAGAL MACHINING DETAIL FOR OX, OXXO, OXX & OXXXXO W53223 W53223 NOTE: SHARP MACHINED EDGES TO BE ROUNDED TO PREVENT UNDUE WOOLPILE WEAR W PAGE 44

45 HEAVY DUTY ASTRAGAL MACHINING DETAIL FOR XX, XXX, XXXX & XXXXXXX W53223 W53223 NOTE: SHARP MACHINED EDGES TO BE ROUNDED TO PREVENT UNDUE WOOLPILE WEAR W PAGE 45

46 SPIGOT MACHINING DETAIL ø 4.6 ø 4.6 ø 8.0 ø 8.0 TO ACCEPT W44087 HEAD RAIL ø 4.6 SECTION W44088 BOTTOM RAIL W44094 BOTTOM RAIL W44089 MIDRAIL DIM A DIM B PAGE 46

47 HANDLE MACHINING DETAIL W53099 W53099 FPHPBFG W53099 PAGE 47

48 LOCK MACHINING DETAIL ON MEETING STILE W53100 W53100 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE CL46240/ W VIEW C mm x 50mm PLATE W53100 VIEW C PAGE 48

49 LOCK MACHINING DETAIL ON DOOR STILE TO SUIT ALL COMBINATIONS W53099 NOTE: ALL MECHANICAL JOINTS TO BE SEALED WITH SILICONE W ø 3.8mm CL46240/25 VIEW C 40mm x 50mm PLATE W W53099 VIEW C PAGE 49

50 ROLLER ASSEMBLY DETAIL W44088 ROLL911SS W44088 W44088 PAGE 50

51 ROLLER ASSEMBLY DETAIL ON MULTI SLIDER W44088 ROLL911SS W44088 W55424 W55424 W44088 W55424 PAGE 51

52 ROD & SPIGOT ASSEMBLY DETAIL 010mm DRAIN HOLE AS SEEN ON PAGE 7 W53101 W44087 W53099 W53101 W44087 W53099 DETAIL TYPICAL TO HEAD AND SILL OF FIXED AND SLIDING LIGHTS 1. ATTACH SPIGOTS TO STILES WITH NO 8 FIXING SCREWS (STPPS830) 2. FASTEN STILES TO TOP AND BOTTOM RAILS WITH NUTS (NVT8MM) AND THREADED RODS (TR8MM). USE WASHERS (WSH8MM). 3. ENSURE ALL MATING JOINTS ARE BEDDED IN SEALANT BEFORE ASSEMBLY. PAGE 52

53 STOPPER ASSEMBLY DETAIL FOR OX, XXX, OXXXXO & XXXXXX W53099 W53099 VS001P STTPS820 ø 11.5mm W53099 PAGE 53

54 AAAMSA TEST TO PASS A1 WATER AND WIND TEST A ANTI-LIFT WITH STICK ON WOOLPILE MUST BE SEALED IN ON TOP OF FIXED PANEL AT INTERLOCK AND A 6MM DRAINAGE HOLE AT FIXED DOORSTILE AT TOP VERTICAL SECTION ANTI-LIFT WOOLPILE WOOLPILE DRILL 6mm HOLE IN FIXED DOORSTILE PMS001P ANTI-LIFT WOOLPILE WOOLPILE PAGE 54

55 SETTING BLOCK LOCATION GLAZING 1. SELECTION OF GLAZING METHODS 1.1 SETTING AND LOCATION BLOCKS Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50 to 90 shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material. Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area. In the event of laminated glass and/or sealed insulated glass units drainage is to be provided to prevent the glass edge to be submerged. Two or more 7mm diameter holes or 5mm x 9mm slotted holes, or larger, are to be equally spaced in the sill section of sash or frame to allow for such ventilation/drainage. The position of the setting and location blocks is illustrated in Figure 2. SB over pivot SB over pivot a) Fixed Light b) Vertically pivoted (hung off-centre) c) Vertically pivoted (hung centrally) d) Top Hung e) Bottom Hung f) Side Hung or door g) Horizontally pivoted and reversible h) Horizontally sliding; 6 blocks to each pane i) Vertically sliding FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS PAGE 55

. crealco V I S TA F O L D B O T T O M R O L L E R F O L D I N G D O O R Index Legal Disclaimer 4 Profile Identification 5-7 Hardware Identification 8

. crealco V I S TA F O L D B O T T O M R O L L E R F O L D I N G D O O R VISTAFOLD SYSTEM PRODUCT MANUAL 2013 Wispeco (Pty) Ltd, All Rights Reserved Revision: June 2013 . crealco V I S TA F O L D B O T