580 Single-hung Component Identification

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1 580 Single-hung Component Identification MAIN FRAME HEAD NAILING FLANGE FIXED UNIT MAIN FRAME JAMB TAKE-OUT CLIP BALANCE MAIN FRAME INTERLOCK KEEPER CAM LOCK BALANCE CAM SASH SASH UNIT CAM LOCK KEEPER WEEP HOLE COVER 8 3 IR CALDWELL EURO LOCK EURO KEEPER SASH BALANCE EURO BASE PLATE Manufacturer of Alpine Window Products

2 580 Single Hung Parts List CAM LOCK (LEFT) CAM LOCK (RIGHT) (standard single lock) (used w/ lf. for double lock) WHITE K8 WHITE K8 BH BH ALMOND K29 ALMOND K29 BH BH CLAY K17 CLAY K17 BH BH KEEPER WHITE K8 BH ALMOND K29 BH CLAY - BH WEEP HOLE COVER WHITE BH ALMOND BH CLAY BH BRONZE BH TAKE-OUT CLIP #15P22 BH BALANCE CAM # BH VENT STOP WHITE W BC ALMOND A BC CLAY C BC VENT ANTI-LIFT (SASH STRIKE BLOCK) WHITE - BC ALMOND - BC CLAY - BC SETTING BLOCK (FIXED - SASH) WHITE - BC GLAZING TAPE 1/16 x 3/8" GRAY, ACRY US GLAZING BEAD WHITE - BC ALMOND - BC CLAY - BC BRONZE - BC EURO LOCK WHITE BH ALMOND BH CLAY BH EURO KEEPER WHITE BH ALMOND BH CLAY BH EURO BASE PLATE WHITE BH ALMOND BH CLAY BH SINGLE GLAZING BEAD WHITE - BC ALMOND - BC CLAY - BC BRONZE - BC FLEXIBLE - RADIUS GLAZING BEAD WHITE - BH ALMOND - BH CLAY - BH BRONZE - BH157792

3 FRAME INTERLOCK SCREW W/ rubber washer 8X212.TR.SQ.SS.18-8 BF SWEEP LOCK SCREW CAM LOCK SCREW KEEPER SCREW #6x3/4 Phil,Flat,Tek WHITE - BF ALMOND - BF CLAY - BF HOLE PLUG WHITE - BH ALMOND - BH CLAY - BH IR CALDWELL VENTILATOR SCREW 6x5/8 Phil,Pan,SS WHITE - BF ALMOND - BF CLAY - BF BRONZE - BF SASH STOP SCREW WHEEL CARRIAGE (80 ser) #8x3/8 Phil,Pan WHITE - BF ALMOND - BF CLAY - BF FIN-SEAL WEATHERSTRIPPING W BH SASH BALANCE (See Balance Chart) for PN s 580 Extrusions 8544 STANDARD 1 3/8 WHITE - BV ALMOND - BV CLAY - BV BRONZE - BV STUCCO FRAME WHITE - BV ALMOND - BV CLAY - BV BRONZE - BV DUAL POCKET BAR WHITE - BV ALMOND - BV CLAY - BV BRONZE - BV FLAT T BAR WHITE - BV ALMOND - BV CLAY - BV BRONZE - BV FIXED INTERLOCK WHITE - BV ALMOND - BV CLAY - BV BRONZE - BV REINFORCEMENT 14 - BM BM BM BM BM BM BM SASH INTERLOCK WHITE - BV ALMOND - BV CLAY - BV BRONZE - BV REINFORCEMENT 12 - BM BM BM BM BM BM BM SASH STILE WHITE - BV ALMOND - BV CLAY - BV BRONZE - BV DUEL POCKET COVER WHITE - BC ALMOND - BC CLAY - BC600351

4 280 / 580 Series Window Screen 1/4" C0RNER SPRING BX VINYL PULL TAB BX /16" x 3/4" SCREEN FRAME WHITE - BX ALMOND - BX CLAY - BX BRONZE - BX /16" CORNER WHITE - BX ALMOND - BX CLAY - BX BRONZE - BX SCREEN SPLINE BX103800

5 570 / 580 Single Hung Balance Cam Modification Service Technique Modified Balance Cam BALANCE CAM # BH /16 Trim the Balance cam as illustrated above, removing 1/16 of material. Trim the cam at the base of the balance to allow clearance for the sash bottom 1/16 Manufacturer of Alpine Window Products

6 Product handling warning Balance punches Balance Transport and storage of the Single Hung style window must remain upright. If the frame is placed on the Jamb or Head, insure the sash is in the locked position. If the frame is positioned with the jamb down, moisture may enter through the balance punches in the jamb, with no possibility for drainage. This cavity is a dry cell and not part of the weep system. Small amounts of moisture in the dry cell should not cause any concern, and will eventually evaporate. Keeping the frame upright will prevent moisture from entering the dry cell. Dry cell Weep cell Dry cell Weep cell

7 Single Hung Balance Replacement Engage both balance support clips by lifting the bottom edge out. Lift the vent up until the balances engage with the clips and are partially in view below. Remove the vent by sliding the sash to the left or right and swing the opposite side out. BALANCE CLIP FIXED UNIT BALANCE LATCH MAIN FRAME To remove the balances: Grasp balance with both hands, pull down to release from the support clip. Slowly raise the balance, retracting the tension fully. Release the hook. Reverse the procedure to install new balance. BALANCE ID. NUMBER VENT (Sash) Note: The balance clips must be pushed in flush to the frame during normal window operation. Manufacturer of Alpine Window Products

8 SASH WEIGHT 8 3 IR CALDWELL SASH WEIGHT SASH WEIGHT 570/580 Single hung Balance Chart SASH WEIGHT BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB115153

9 8 3 IR CALDWELL Discontinued balance sizes 9/ BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB BB (70-sample) BB (80-sample) BB (garden window)

10 Lock Conversion Procedure Euro lock to Cam Lock The Euro lock has a wider punch dimension therefore switching from the Cam lock to Euro will conceal the original mounting holes; however, when converting from Euro lock to Cam lock, the existing mounting holes will be exposed. The following is the factory authorized procedure for this conversion. The entire sash or sash frame must be replaced with the Cam lock installed. Other required parts are the Keeper (6770) and dimensionally modified sticky trim (1582). 1. Remove the sash. 2. Remove the existing keeper. 3. Install the new sash with the Cam lock. 4. Place a mark on either side of the lock on the frame interlock for the new keeper location. 5. Remove the sash and install the cam lock keeper. 6. Measure and cut the sticky trim to fit on either side of the keeper, concealing the original holes. 7. Pull the paper from the back of the trim and press into place. 8. Reinstall the sash. MODIFIED STICKY TRIM 1/2 x 1/16 x 144 WHITE - BC ALMOND - BC CLAY - BC /2 Manufacturer of Alpine Window Products

11 WEEP SYSTEM FOR HORIZONTAL DP BAR 70 series 80 series HORIZONTAL DUAL POCKET BAR VERTICAL JAMB CUT A VERTICAL OVAL HOLE CUT A VERTICAL OVAL HOLE CUT-AWAY HORIZONTAL DUAL POCKET BAR VERTICAL JAMB DRILL WEEP HOLE FLUSH WITH DP SASH CHANNEL INTO VERTICAL JAMB WEEP CHAMBER INTO A VERTICAL OVAL SHAPE. DO NOT DRILL INTO DP BAR SEAL JOINT AT DP BAR TO VERTICAL JAMB TO DIRECT ALL MOISTURE INTO WEEP HOLE. Sealant THIS WEEP SYSTEM APPLIES TO ALL SINGLE FRAME MULTI CONFIGURATIONS WITH HORIZONTAL DP BAR AS A SILL MEMBER OF AN ACTIVE SASH. YES NO THE MAIN FRAME SILL OF A SLIDER OR SINGLE HUNG IS THE DUAL-POCKET FRAME. Manufacturer of Alpine Window Products