PRODUCT MANUAL REV. 1.2 Sept FAC ADE 60 THERMAL FLUSH GLAZING CURTAIN WALL SYSTEM

Transcription

1 REV. 1.2 Sept CURTAIN WALL SYSTEM

2 INDEX Index... ii CURTAIN WALL SYSTEM Legal Disclaimer... 1 Overview... 2 Profile & Hardware Identification... 3 Curtain Wall System Profiles Hardware Components CF60 Machining... Mullion & Transome Faceplate Machining...7 H/D Transome Machining... 8 Sill Machining...9 CF60 Assembly... Mullion Spigot Assembly Toggles & Spacers...13 Flush Glaze Channel...14 Flush Glazing Frame Assembly...15 Glass Supports...16 Cutting Formulas Sealant Procedures...23 Recommended Sealants Flush Glazing Frame Assembly Sealant Calculator...27 Setting Blocks Fitting of Toggles Fitting of Spacers...31 Fitting of Expansion Profiles Fitting of Brackets & base Plates CF60 Specifications...40 Gasket & Glazing Options...40 CF60 Fabrication...41 Fabrication Instructions CF60 Typical Sections...45 Horizontal - Double & Single Glazing Vertical - Double & Single Glazing Sill Detail Base Plate Detail...51 Bracket Detail Other Standard Details ii

3 LEGAL DISCLAIMER CURTAIN WALL SYSTEM General Documentation Disclaimer This manual is intended as a manufacturing and installation advisory document. For correct specifications, sizing of profiles and structural information please consult the Starfront Application. If the information you require is not available through the Starfront Application, please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the required criteria will be met. All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco s knowledge and is based on current procedures in effect. Since the actual use of this documentation by the user is beyond the control of Wispeco, such use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procuderes in the manufacturing of products. Great care has been taken to ensure that the information provided is correct. Ensure that you have the latest available manual. The revision number and date can be checked on the latest Starfront version. Wispeco will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred. This Guide may be reproduced in whole or in part in any form or by any means provided the reproduction or transmission acknowledges the origin, revision number and copyright date. Specifications concerning products and applications This manual is based on standard configurations only. As there are many configurations not covered in this manual, contact your stockist with regards to a configuration not represented herein if required. AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with the consent of the Wispeco Technical Department. All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealing can be found in the Cleaning & Mainanace Manual available for download from the Wispeco website or from Starfront. All drawings in the Wispeco Documentation are shown NOT to scale and are used for illustative purposes only. Wispeco will not accept responsibility for the use of standard products since Wispeco does not know where these products are being installed. The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted. The use of non-specified hardware or incorrect mechanisal fasteners can adversly affect the mechanical and weathering performance of the system and we strongly advise against deviations. A Wispeco Consultant can advise you of any hardware issues and limitations with regard to this system. The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments. Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAAMSA specifications. When profiles are screwed together the screw centers must also be according to the user manual or as specified by an engineer. All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water. By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer. 1

4 GENERAL SYSTEM OVERVIEW In order for this product to function properly, it is important to follow the correct procedures of this manual as well as attend the training session at an approved Wispeco training facility. Special attention needs to be noted regarding the drainage/ decompression, as water must be drained smoothly under control, one must ensure that all profiles are cleanly cut & deburred. Another important note is to ensure that all the screws are firmly fixed & that no burr is collected when tightning of screws under the washers. It is recommended to always use structural silicone where required. Regarding the cutting of gaskets, it is recommended to cut slightly longer to allow for shrinkage (avoid any stretching when fitting the gaskets). Should gaskets be difficult to insert into the profiles, silicone spray can be applied. Approved vulcanising glue to be applied on end joints as shown in the manual. Another important consideration to note is that the glass may not come into contact with the aluminium without gaskets & glass setting blocks. It is recommended that for each project, a structural engineer confirms windload as well as all fixings, brackets & bracket positioning. Before making a sample to have tested for AAAMSA certification purposes, please contact the testing station to confirm what size the frame the curtain wall will be tested in needs to be in order to be properly clamped in the test rig. NB!! Due to the fact that flush glazing curtain wall systems require scaffolding for installation, Wispeco recommends a max. height of 10 m (3 storey buildings), should higher screens be required, an engineer should be consulted. 2

5 PROFILE IDENTIFICATION FLUSH GLAZING CURTAIN WALL SYSTEM PROFILES DIE No. W34911 F60 Transome Cover Clip-on DIE No. W34912 F60 Mull/Trnsm Face Plate DIE No. W57171 F60 Mullion 100mm DIE No. W34910 F60 Transome 50 mm DIE No. W35070 F60 Sill NON STOCK ITEM DIE No. W57638 F60 Transome 100 mm H/D DIE No. W35233 F60 Transome 100 mm 3

6 PROFILE IDENTIFICATION FLUSH GLAZING CURTAIN WALL SYSTEM PROFILES W mm EXPANSION PROFILE F60 Expansion DIE No. W35122 Profile 100 mm W35178 F60 Expansion 160 mm EXPANSION DIE No. W35178 PROFILE Profile 160 mm DIE No. W57302 F60 Mullion 160 mm DIE No. W35361 F60 Expansion Profile 190 mm DIE No. W35835 F60 Flush Glazing S/Glaze Glass Support DIE No. W35705 F60 Flush Glazing D/Glaze Glass Support DIE No. W57643 F60 Flush Glaze Frame DIE No. W35885 F60 Flush Glaze Single Double Glazing Adaptor DIE No. W57411 F60 Mullion 190 mm 4

7 W mm MULLION BRACKET PROFILE IDENTIFICATION FLUSH GLAZING CURTAIN WALL SYSTEM PROFILES BASE DIE PLATE No. W35177 (STILL TO BE CUT) F60 Base Plate DIE No. W32992 Lock Washer DIE No X 25 Rectangular Tube DIE No. W mm Mullion Bracket DOUBLE GLAZING GLASS SUPPORT SINGLE GLAZING GLASS SUPPORT DIE No. W36015 F60 Flush Glaze Top Trim DIE No. W36014 F60 Flush Glaze Bottom Trim ALUMINIUM HARDWARE PACKS Hardware code: F60-FGT Packs of 50 Hardware code: F60-GSS Packs of 20 F60 Spigot Transome F60 Flush Glaze Toggle Hardware code: LGC Packs of 50 Hardware code: F60-FGS Packs of 50 F60 Flush Glaze Spacer DIE No. W52695 Corner Cleat W mm MULLION BRACKET 5

8 70 HARDWARE COMPONENTS FLUSH GLAZING HARDWARE COMPONENTS THERMAL COMPONENTS FASTENERS F60-W10X3 5.9 Pressure Plate Washer mm SINGLE 36 F60-FPS F60 GLAZING Face Plate SPACER Spacer (PVC) mm SINGLE GLAZING SPACER 70 GLAZING ACCESSORIES F60-TSS5.5X x 70 St. St. Self Drilling Screw (No. 8 drill bit) F60-EPS75MM or F60-EPS130MM 9.5 Expansion Profile Spacer mm DOUBLE GLAZING 20SPACER 14 mm SINGLE F60-S14MM GLAZING F60 SPACER 14 mm Spacer mm DOUBLE GLAZING SPACER x 20 St. St. Self Drilling Screw F60-TSS6.3X20 17 (No. 10 drill bit) F60-VG mm SINGLE GLAZING SPACER Vulcanising Glue mm SINGLE 31F60-PPS6.3X24 GLAZING SPACER x 24 Pressure Plate Screw GSBLOCKS 28 mm DOUBLE GLAZING SPACER Glass Setting Blocks GSB25244/ mm DOUBLE GLAZING SPACER FSP-089P-SS No. 8 x 9 Panhead St. Steel screw Glass 14 mm Setting SINGLE Blocks GLAZING 36SPACER 28 mm DOUBLE GLAZING SPACER GASKETS GLAZING ADAPTOR (STILL TO 25 BE CUT) 31 GSL-AL-H602 Y Seal Gasket F60-SEC Sill End Caps F60-PIG Push-In Gasket F60-TACOE 10 Transome End Caps 28 mm DOUBLE GLAZING SPACER F60-T20X20 Sondor Tape GBF-EPVC GSL-WSF Butterfly EuroGasket 25 Weatherseal Gasket This manual must be GLAZING read in conjunction ADAPTORwith the Installation, Cleaning & Maintenance Document and 36 the design and cutting 10(STILL TO BE CUT) list from the latest version of StarFront. 10 GLAZING ADAPTOR (STILL TO BE CUT) 24 6 GLAZING ADAPT

9 MACHINING RECTANGULAR TUBE-SUB FRAME DIE No X 25 Rectangular Tube Section not to scale OVERALL HEIGHT OF OPENING 7

10 MACHINING TOP AND BOTTOM TRIMS DIE No F60 Flush Glaze Top Trim DIE No F60 Flush Glaze Bottom Trim Section not to scale centres 50 Ø6 Overall Width minis 50 (Excluding the gap between the wall and the Rect. Tube) 900 centres 50 Ø6 Overall Width minis 50 (Excluding the gap between the wall and the Rect. Tube) 8

11 MACHINING MULLION MACHINING DIE No F60 Mullion Section not to scale NB!!! Due to the weight of the overall curtain wall, the mullions may need to be cut as shown below to rest on the baseplates, please consult with the eng as to what fixings will be required Baseplate

12 MACHINING MULLION FACE PLATE MACHINING DIE No F60 Mull/Trnsm Face Plate Section not to scale 16.5 Pre punched dia. 6mm holes Machining to accommodate the sondor tape (Prevents air infiltration) Ø6 250 NOTE: Should different hole centres be required, please contact your stockist as well as confirming with engineer for correct holes centres Overall Mullion Height NOTE: Important to always fit the mullion/transome face plate spacer (black pvc spacer) between the mullion or transome & the mullion/transome face plate. Failure to fit the pvc spacer will cause the curtain wall to leak. 10

13 MACHINING TRANSOME FACEPLATE MACHINING DIE No F60 Mullion/Transome Face Plate Pre punched dia. 6mm holes Ø6 TRANSOME WIDTH = MULLION CENTRE TO CENTRE MINUS NOTE: Should different holes centres be required, please contact your stockist as well as confirming with engineer for correct holes centres. Section not to scale NOTE: The 2 holes on each end of the transome are to be left open in order to fix the transome to the spigot. (Using a No 6.3 x 20 Tek screw) 11

14 DIE No F60 Transome 100 mm H/D MACHINING H/D TRANSOME MACHINING Transome Width = Centre to Centre minus Section not to scale 12

15 MACHINING SILL MACHINING DIE No Section not to scale F60 Sill NOTE: Use structural silicone when sealing the sill into position, as well as sealing on the sides against the 50 x 25 tubing ±1200 CENTRES OVERALL WIDTH minus 50 (Excluding gap between wall & Rect. Tubing) 12 NOTE: Use the end caps only when 2 sills are been joined together. 88 (for 100 mm Mullion) 148 (for 160 mm Mullion) 178 (for 190 mm Mullion) NOTE: Ensure that no drainage holes are positioned under the mullions. DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2016/06/28 10:53:03 13

16 ASSEMBLY TRANSOME SPIGOT ASSEMBLY The spigots can be adjusted up or down by loosening the bottom tek screw (2mm) OVERALL MULLION HEIGHT

17 100 mm Transome Spigot assembly for the 100 mm Mullion ASSEMBLY TRANSOME SPIGOT ASSEMBLY

18 ASSEMBLY TRANSOME SPIGOT ASSEMBLY 100 mm Transome Spigot assembly for the 160 mm & 190 mm Mullion

19 MACHINING TOGGLE & SPACER ASSEMBLY DIE No. W35702 F60 Flush Glaze Spacer DIE No. W35701 F60 Flush Glaze Toggle 6 These profiles are aluminium hardware items and sold in packs of 50 with the holes pre-punched. (See Hardware identification page for codes) Ø6 Ø

20 DIE No F60 Flush Glazing Frame MACHINING FLUSH GLAZING FRAME ASSEMBLY 14 Overall Length = Centre to Centre minus 21 Overall Length = Centre to Centre minus 21 NB: Besides cutting the glass supports together with the frame, pre-drill the holes as shown to take the No. 8 x 9 panhead screws, this is to prevent drilling into the glass when the glass panels have been siliconed into position

21 NB: For accurate cutting of the flush glaze glass supports, fit the glass supports together with the flush glaze framing when cutting. (Remember to pre-drill the holes through the glass supports & frame). MACHINING GLASS SUPPORTS ASSEMBLY DIE No. W35835 F60 Flush Glazing S/Glaze Glass Support DIE No. W35705 F60 Flush Glazing D/Glaze Glass Support

22 OPTION 1 33 mm spaces between glass panels MACHINING HORIZONTAL CUTTING FORMULA-SINGLE GLAZING A - 65 mm A - 65 mm A - 85 mm A - 65 mm 100 mm (3 per panel) 100 mm (3 per panel) A - 21 mm A - 17 A - 33 mm A 20

23 OPTION 2 26 mm spaces between glass panels MACHINING HORIZONTAL CUTTING FORMULA-SINGLE GLAZING A - 65 mm A - 65 mm A - 85 mm A - 65 mm 100 mm (3 per panel) 100 mm (3 per panel) A - 21 mm A - 17 A - 26 mm A 21

24 MACHINING HORIZONTAL CUTTING FORMULA-DOUBLE GLAZING OPTION 1 33 mm spaces between glass panels A - 65 mm A - 65 mm A - 85 mm A - 65 mm 100 mm (3 per panel) 100 mm (3 per panel) A - 21 mm A - 17 A A - 33 mm 22

25 MACHINING HORIZONTAL CUTTING FORMULA-DOUBLE GLAZING OPTION 2 26 mm spaces between glass panels A - 65 mm A - 65 mm A - 85 mm A - 65 mm 100 mm (3 per panel) 100 mm (3 per panel) A - 21 mm A - 17 A - 26 mm A 23

26 NB: To allow for ease of fitting the glass support profiles around the frame once the glass panel has been siliconed into place, fit masking tape over the area as shown before commencing with siliconing as to prevent any silicone onto this area.(ensure that no tape is fitted over the area where the silicone will be applied). ASSEMBLY SEALANT PROCEDURES To prevent any silicone from been pushed through between the glass & 5.5 the gasket, apply weight onto the glass 2.5 panel while applying the silicone. To prevent any silicone from been pushed through between the glass & the gasket, apply weight onto the glass panel while applying the silicone. Align glass with pip as shown. Ensure structural sealant is applied up to this point. Align glass as shown. Ensure structural sealant is applied up to this point. Ensure no air bubbles when appling sealant. Ensure no air bubbles when appling sealant. OPTION 1 33 mm spaces between glass panels OPTION 2 26 mm spaces between glass panels Important information regarding structural siliconing: This manual is intended as a basic guideline only on the proper procedures for structural siliconing & Wispeco will not be held responsible for any loss or damage whatsoever. An engineer or competent person is required for all projects over 10 m high. 1. Before starting any flush glazing project, an adhesion test must be carried out with a certified or reputable sealant testing laboratory. The purpose of the adhesion test is to ensure that each substrate used in the project (aluminium profiles, glass, gaskets etc) will be compatible. Upon completion of testing, a written product recommendation will be issued.(procedure can take up 6 weeks). 2. All surfaces (glass, aluminium & gaskets) must be clean, dry & dust free with no damage due to outdoor weathering. Use the correct cleaning solvents & procedures as recommended by the silicone supplier. 3. All the flush glazing glass panel edges must be polished all round. Ensure the glass panels which have special coatings are correctly placed within the frame. Be careful when handling the glass as finger prints can cause adhesion loss. 4. Once the glass is securely positioned within the frame, a continuous application of sealant is to be applied, avoiding any air entrapments. Whether a one or two part component sealant is used, the sealant must be exposed to atmospheric moisture to cure. Always ensure the sealant is within its shelf life. 5. Once the glazed panels has been structurally siliconed, the panels may not be moved until the correct curing time has been adhered to as specified.(preferable to use a 2 part silicone). 6. Always ensure correct adhesion testing is done once curing has been completed. 7. When placing orders onto your stockist for any flush glazing project, please stipulate that the profiles which are to be powdercoated is for a flush glazing project, so that the powdercoating batch number is recorded The maximum length for a flush glazing panel may not exceed 2000 mm. 24

27 ASSEMBLY RECOMMENDED SEALANTS N.B. FG Trading or Dow Corning can assist with the requirements for structural silicone (including the adhesion test) & polycord. 25

28 OPTION 1 33 mm spaces between glass panels Step 1: Once the frame has been assembled together, the weatherseal gasket can be inserted into the profile as shown on all 4 sides. ASSEMBLY FLUSH GLAZING FRAME ASSEMBLY Step 2: After taking the required steps to ensure the glass & aluminium profiles have been adequately prepared & cleaned, the glass can now be placed on top of the weatherseal gasket as shown & structural silicone applied. (See important notes on page about sealant procedures) Step 3: Once the structural silicone has been applied, the glass supports can be fitted on all 4 sides & fixed every 800 mm centres with No. 8 x 9 panhead S/S screws Step 4: After fitting the glass supports on all 4 sides, crealco silicone sealer is then applied to close off the cavity as shown. For double glazing units, 8 mm polycord is fitted into the cavity & then silicone sealer applied. Remember to fit the appropiate glass setting blocks on the bottom glass supports. UNIQUE FEATURE The add-on glass support has been developed to assist with the structural silicone glazing of panels by making it easier to inject and control the silicone without any obstructions. The glass support is affixed after the curing of the structural silicone and allows for simple completion of the weather seal silicone process. Step 1 Step 2 Step 3 Step 4 26

29 OPTION 2 26 mm spaces between glass panels Step 1: Once the frame has been assembled together, the weatherseal gasket can be inserted into the profile as shown on all 4 sides. ASSEMBLY FLUSH GLAZING FRAME ASSEMBLY Step 2: After taking the required steps to ensure the glass & aluminium profiles have been adequately prepared & cleaned, the glass can now be placed on top of the weatherseal gasket as shown & structural silicone applied. (See important notes on page of sealant procedures) Step 3: Once the structural silicone has been applied, the glass supports can be fitted on all 4 sides & fixed every 800 mm centres with No. 8 x 9 panhead S/S screws Step 4: After fitting the glass supports on all 4 sides, crealco silicone sealer is then applied to close off the cavity as shown between the glass & the glass support profile. Remember to fit the appropiate glass setting blocks on the bottom glass supports. UNIQUE FEATURE The add-on glass support has been developed to assist with the structural silicone glazing of panels by making it easier to inject and control the silicone without any obstructions. The glass support is affixed after the curing of the structural silicone and allows for simple completion of the weather seal silicone process. Step 1 Step 2 Step 3 Step 4 27

30 ASSEMBLY SEALANT USAGE CALCULATOR Use this calculator to work out the required silicone as the silicone is not included in the quote from Wispeco. SEALANTS USAGE CALCULATOR RUNNING METER PER 300ML CARTRIDGE WIDTH (mm) DEPTH (mm) RUNNING FEET PER 300ML CARTRIDGE WIDTH (mm) DEPTH (mm)

31 ASSEMBLY FLUSH GLAZING FRAME ASSEMBLY 5 5 Ensure the correct setting blocks are positioned in place before sealing applied. 29

32 ASSEMBLY FITTING OF TOGGLES To prevent the flush glaze toggle from slding down once inserted into the panel frame during handling & installation, cut & fit a small piece of 6 x 9 double sided tape under the toggle. To fit the Flush Glaze Toggle into the frame, hold at a slight angle & insert as shown in diagram A. Once inserted, the toggle can be straightened out. Typical positions of the Flush Glaze Toggles & Spacers. Overall Transome width Positions of the Flush Glaze Spacer for the transomes. For transomes wider than 1800 mm, 4 x Flush Glaze Spacers need to be fitted with the F60 14 mm Spacer cut to the same length as the flush glaze spacer. Use the 6.3 x 24 Pressure Plate screws (Code: F60-PPS6.3x24) 30

33 ASSEMBLY LOCATION OF TOGGLES Flush Glaze Toggle Corner Cleat Corner Cleat 130 Flush Glaze Toggle To prevent the flush glaze toggle from slding down once inserted into the panel frame during handling & installation, cut & fit a small piece of 6 x 9 double sided tape between the 2 shorts legs as shown x 24 Pressure Plate screws 31

34 ASSEMBLY FITTING OF SPACERS Step 1: Fit the Flush Glaze Bottom Trim(continous) to the bottom row of transomes, as well as the 14 mm Spacer. Use the 6.3 x 24 Pressure Plate screws. (Code F60-PPS6.3x24) Step 2: Insert into position the bottom row of panels, which will rest on top of the Flush Glaze Bottom Trim.(running full width of the bottom of the screen). Step 3: Fit the Flush Glaze Spacer onto the next row of transomes. The Flush Glaze Toggles which are fitted to the sides of the panels can now also be fixed to the mullions. :\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\ NB: The Flush Glaze Spacer cannot be fitted as shown above, as it is upside down, it will not be able to go into position. Step 4: Fit the next row of flush glazed panels as shown, allowing the panels to rest on the Flush Glaze Spacers. Step 5: Once all of the top row of panels is fitted, the top Flush Glaze Channel can be fitted, and then the perimeter silicone applied. 32

35 ASSEMBLY EXPANSION JOINTS 100 mm Expansion Profile PALIGHT FOAMED PVC (75 mm X 500 mm) to be fitted between the expansion profile & mullion as shown. (CODE: F60-EPS75MM) Hardware code: F60EPSPACER/75 75 Note: An eng. must specify the correct fixing when fixing the expansion profiles to the mullions. Insert WEATHERSEAL gasket before fitting the expansion profile into the mullions. (Use silicone spray for smoother sliding) Ensure that the pressure plate joint overlaps the mullion joint by min 25 mm, but do not fix the pressure plate that overlaps the mullion as this will prevent movement as required. D 1000 OR AS PER ENG. C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01 33

36 160 mm & 190 mm Expansion Profile ASSEMBLY EXPANSION JOINTS 130 PALIGHT FOAMED PVC (130 mm X 1000 mm) to be fitted between the expansion profile & mullion as shown. Hardware code: F60-EPS130MM Insert WEATHERSEAL gasket before fitting the expansion profile into the mullions. (Use silicone spray for smoother sliding) 130 Note: An eng. must specify the correct fixing when fixing the expansion profiles to the mullions. Insert WEATHERSEAL gasket before fitting the expansion profile into the mullions. (Use silicone spray for smoother sliding) PALIGHT FOAMED PVC (130 mm X 1000 mm) to be fitted between the expansion profile & mullion as shown. Hardware code: F60-EPS130MM Ensure that the pressure plate joint overlaps the mullion joint by min 25 mm, but do not fix the pressure plate that overlaps the mullion as this will prevent movement as required. C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2016/ D 1000 OR AS PER ENG. C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dw 34

37 These fixing variations to be confirmed by an eng. as to what is suitable for each project ASSEMBLY WINDLOAD & DEADLOAD BRACKETS L L L Option 1 Option 2 Option 3 L (Expansion profile) = 1000 mm or as per eng. 35

38 ASSEMBLY WINDLOAD & DEADLOAD BRACKETS Deadload Bracket Windload Bracket NOTE: All fixings to be specified by an engineer for intermediate anchors (Depicted anchors are for illustrative purposes only) NOTE: All fixings to be specified by an engineer for intermediate anchors (Depicted anchors are for illustrative purposes only) Recommended to fit Lock Washer Slotted holes to be machined to suit the fixings. Drawing shows fixed intermediate anchor (deadload) Slotted holes to be machined to suit the fixings. Drawing shows loose intermediate anchor (windload) 36

39 Option A 100 mm Mullion ASSEMBLY MULLION BRACKET OPTIONS Option B All fixings to be specified by an eng. Machine slotted holes in the base plate to suit 140 Note: The base plate expansion profiles are cut to a min. height of 150 mm, but may be required to be longer, please consult with the facade engineer for confirmation Machine slotted hole in the base plate to suit anchors Ø W35122 F60 Expansion Profile 100 mm Min. height for expansion profile = 150 mm F60-PPS6.3X36 No. 6.3 x 36 St. St. Screw for fixing base plate to expansion profile Recommended to fit Lock Washer Base Plate & Expansion profile for the 100 mm mullion C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall det 37

40 ASSEMBLY MULLION BRACKET OPTIONS 160 mm Mullion Ø6.5 Ø6.5 W35178 F60 Expansion Profile 160 mm Min. height for expansion profile = 150 mm Note: The base plate expansion profiles are cut to a min. height of 150 mm, but may be required to be longer, please consult with the facade engineer for confirmation. F60-PPS6.3X36 No. 6.3 x 36 St. St. Screw for fixing base plate to expansion profile Recommended to fit Lock Washer Base Plate & Expansion profile for the 160 mm mullion 38

41 ASSEMBLY MULLION BRACKET OPTIONS 190 mm Mullion Machine slotted hole in the base plate to suit anchors Ø6.5 Ø Min. height for expansion profile = 150 mm Note: The base plate expansion profiles are cut to a min. height of 150 mm, but may be required to be longer, please consult with the facade engineer for confirmation C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN base plate WALL\Curtain to expansion profile wall details-01.dwg, 20 THCW Base Plate Machining detail for the 190 mm Mullion & Expansion Profile F60-PPS6.3X36 No. 6.3 x 36 St. St. Screw for fixing Recommended to fit Lock Washer Base Plate & Expansion profile for the 190 mm mullion 39

42 MACHINING FABRICATION - EXPANSION PROFILES 1.1 Cut the mullions as per required length. 1.2 Cut the applicable expansion profiles 1000mm or as per eng. 1.3 Fit the GSL-WSF gasket to both ends of the expansion profile Slide the expansion profile into the one end of the mullion up to centre line of the expansion profile. 1.5 Slide the Palight foamed pvc up to half way into the mullion on both sides of the expansion profile as shown. 1.6 On the V groove of the mullion, fix bolt as per eng. 1.7 Slide the other mullion over the remaining part of the expansion profile leaving the required expansion joint. 1.8 Silicone the joint, especially the inside of the mullion where the glass is located as water is designed to drain down the inner wet chamber. 1.9 Ensure the correct fixing is used as per an eng. for the fixing of the expansion profile to the mullion. Ensure that the pressure plate joint overlaps the mullion joint by min 25 mm, but do not fix the pressure plate that overlaps the mullion as this will prevent movement as required. D 1000 OR AS PER ENG. C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.d 40

43 SPECIFICATIONS GASKET & GLASS THICKNESS OPTIONS

44 1 2 MACHINING FABRICATION - MULLIONS Cut mullions & face plate all to the same required length. 2.1 Ensure 6 mm Diameter holes in the face plate have been punched out as shown. 2.2 Machining top and bottom of the face plate is required for flush glazing. 3.1 Ensure all ends are deburred & all surfaces are clean before fitting together Position mullion face up, place face plate spacer on top, then fit face plate on top of face plate spacer. Always check that all 3 profiles sit correctly into one another Ensure the 3 profiles are all equal in length & do not overlap each other & fit firmly together. 4.1 Fix 6.3 x 20 St. St. self drilling tek screws with washers into the prepunched holes, ensure tek screws are firmly fixed into the mullion. Always ensure that there is no burr when fixing the screws Ensure that the top & bottom screws are min. 50 mm from the ends of the profile. Note: Where required, always drill dia. 6 mm holes in the face plate before fixing the tek screws to the mullions Cut the 14mm spacers (single glazing) 100 mm long to suit both the toggles & spacers. 42

45 MACHINING FABRICATION - TRANSOMES 1 1. Cut the transome & transome face plate to the same required length except for the face plate spacer which is cut 20 mm shorter. 2.1 Ensure all ends are deburred & all surfaces clean before fitting together. 2.2 Cut the transome end caps according to the transome size & glue with the vulcanising glue to the face plate, ensure that the end cap is adequatly & securely fitted to prevent water penetration. 2.3 Position face plate spacer on top of transome, then fit face plate on top Ensure the 3 profiles are firmly positioned together Ensure dia. 6 mm holes are pre-drilled right through the face plate & the transomes, as these holes 20 mm from the ends of the transome are to accommodate the self drilling screws to fix into the spigots. 3.2 Fix 6.3 x 20 St. St. self drilling tek screws with washers into the prepunched holes., ensure screws securely fitted to the transomes with no burr. 3.3 DO NOT fit the end screws on the transome as these holes are used to affix the transome to the Mullion-Transome Spigot. NB Transome clip-on cover is only fitted on site. (Remember to supply end caps for the clip-on cover) Transomes ready to go to site for fitting onto spigots. 43

46 MACHINING FABRICATION - SILL Cut to length and ensure weep holes are machined as required. See relevant page for machinng of sill. 1.2 Slide Euro butterfly gasket into profile as shown. Use silicone spray for ease of fitting gasket. 1.3 Fit & silicone (structural silicone) end caps only when 2 sill s need to be joined together. (Preferable to silicone on site when joining). 1.4 Ensure that water can freely flow through drainage holes (no burrs or debris) To prevent water leakage through 2 sills when joined together with the end cap, best to join on site. (Use structural silicone). 44

47 Spigots MACHINING FABRICATION - SPIGOTS Establish transome centres, see relevant page for correct positioning of spigots. 1.2 Fit pre-cut spigots using 5.5 x 70 St. St. Tek screws. 1.3 Ensure spigots are correctly positioned on the V-groove of the mullion. 2.1 Fit the appropriate gaskets into the transomes. See the glazing chart Ensure correct orientation of the spigot & check that the spigot sits flush on the profile after fixing with the tek screws. Note: Fasten the spigot to the mullion using the open port as this will allow minor adjustments to be made before complete fixation using the closed port. 2 Spigots can also be fitted on site using the Crealco Spigot jig specially designed for ease of fixing spigots to mullion. (only available for the 100 mm Mullion). 2.2 Use the vulcanising glue to glue the gasket ends to the transome end caps. NB: Always make sure the gaskets are cut an extra 6 mm to 8 mm longer, so as to bond firmly against the end cap

48 SECTIONS HORIZONTAL - DOUBLE GLAZING Various mm Transome OUTSIDE 46 :\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain

49 SECTIONS HORIZONTAL - SINGLE GLAZING Various mm Transome OUTSIDE 47

50 SECTIONS VERTICAL - SINGLE GLAZING OPTION 2 26 mm spaces between glass panels (Option 1 is 33 mm between panels) OUTSIDE Height of the Flush Glaze Frame (W57643) = Transome Centre to Centre (Will vary for every project) Glass Height = Transome Centre to Centre NOTE: Due to each project been unique, the ceiling detail will need to be considered with regards to the ceiling intergrating with the curtain wall NOTE: Due to each project been unique, the floor detail will need to be considered with regards to the finish floor level intergrating Section not to scale with the curtain wall. C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall det 48

51 SECTIONS SILL - SEALING OUTSIDE 90 NOTE: Due to each project been unique, the floor detail will need to be considered with regards to the finish floor level intergrating with the curtain wall. C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall deta NB: Extremely important to silicone seal across the entire sill as shown

52 SECTIONS SILL - SEALING Various NB: Extremely important to silicone seal across the entire sill as shown. OUTSIDE C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2 Apply structural silicone as shown where sill finishes against tubing

53 SECTIONS SINGLE DOUBLE GLAZING COMBO 60 C:\AA-LEE\AA-LEE\DRAW\WISPECO CUR mm Transome OUTSIDE C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wa 51

54 SECTIONS SILL ASSEMBLY Positioning of sill according to the various mullions 100 mm Mullion 160 mm Mullion 190 mm Mullion (for 100 mm Mullion) 148 (for 160 mm Mullion) 178 (for 190 mm Mullion) 52

55 SECTIONS BASE PLATE OUTSIDE All fixings to be specified by an Engineer. 90 OUTSIDE Extremely important to silicone seal across the entire sill as shown. 2 NOTE: Due to each project been unique, the floor detail will need to be considered with regards to the finish floor level intergrating with the curtain wall

56 SECTIONS INTERMEDIATE MULLION BRACKET Fitting of bracket fixings to mullion must be min. 50 mm from top or bottom of mullion. 170 W MM Mullion Bracket All fixings to be specified by an Engineer. 80 OUTSIDE C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain 54 wal

57 3 24 SECTIONS DETAILS-BUTT JOINT CORNER Fix a 50 x 50 x 3 thk flat as shown to stiffen corner joint Detail A OUTSIDE See detail A Max. 450 OUTSIDE NOTE: For all corner butt joint applications, the glass needs to be polished. C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01 55

58 SECTIONS DETAILS-TRANSOME OVER AN OPENING OUTSIDE

59 SECTIONS DETAILS-DOOR INSERT mm Transome 37 OUTSIDE C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2016/06/

60 SECTIONS DETAILS-DOOR INSERT 71 OUTSIDE 30 OUTSIDE Option 2 - Using the Flush Glaze bottom Trim 63 C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curta C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2016/06/23 01:51:38 PM, DWG To PDF.pc3 58

61 SECTIONS DETAILS-WINDOW INSERT mm Transome 37 OUTSIDE C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg,